Strand R21 User manual

O

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Document Number: 2-450334-010 Rev. A
Version as of: 08 January 2014
R21 Powered Raceway Installation Guide
Website:
www.vari-lite.com

1
R21 Powered Raceway Installation Guide
IMPORTANT SAFEGUARDS
WARNING! The unit is to be stored and operated in and environment that is at or below the following conditions -
Ambient Temperature: 32 to 104oF / 0 to 40oC with a relative humidity of 5%-95% Non-Condensing. At no time
should the unit be stored, operated, or installed outdoors.
When using electrical equipment, basic safety precautions should always be followed including the following:
a. READ AND FOLLOW ALL SAFETY INSTRUCTIONS.
b. Do not use outdoors.
c. Do not mount near gas or electric heaters.
d. Equipment should be mounted in locations and at heights where it will not readily be subjected to
tampering by unauthorized personnel.
e. The use of accessory equipment not recommended by the manufacturer may cause an unsafe
condition.
f. Do not use this equipment for other than intended use.
g. Refer service to qualified personnel.
SAVE THESE INSTRUCTIONS.
WARNING: You must have access to a main circuit breaker or other power disconnect device
before installing any wiring. Be sure that power is disconnected by removing fuses or turning the
main circuit breaker off before installation. Installing the device with power on may expose you to
dangerous voltage and damage the device. A qualified electrician must perform this installation.
WARNING: Refer to National Electrical Code® and local codes for cable specifications. Failure to
use proper cable can result in damage to equipment or danger to persons.
WARNING: This equipment is intended for installation in accordance with the National Electric
Code® and local regulations. It is also intended for permanent installation in indoor applications
only. Before any electrical work is performed, disconnect power at the circuit breaker or remove the
fuse to avoid shock or damage to the control. It is recommended that a qualified electrician perform
this installation.
CAUTION: Wire openings MUST have fittings or lining to protect wires/cables from damage. Use
90° C copper wire only! Aluminum wire may not be used.

Installation Guide R21 Powered Raceway
2Table of Contents
TABLE OF CONTENTS
Important Safeguards
Table of Contents
Preface
About This Guide........................................................................................................................................................................ 3
DMX Output Options ......................................................................................................................................................... 3
Mounting Hardware Options.............................................................................................................................................. 3
Additional Resources.................................................................................................................................................................. 3
Other Manuals..................................................................................................................................................................... 3
Additional Resources for DMX512.................................................................................................................................... 4
Overview
Installation and Checkout Sequence........................................................................................................................................... 4
Components
R21 Powered Raceway............................................................................................................................................................... 5
Raceway Control Module........................................................................................................................................................... 6
DMX Headend............................................................................................................................................................................ 6
Dimmer Modules........................................................................................................................................................................ 7
Overview............................................................................................................................................................................. 7
Dimmer Module - Focus Buttons ....................................................................................................................................... 7
Dimmer Modules - LED Indicators.................................................................................................................................... 7
Relay Modules............................................................................................................................................................................ 8
Overview............................................................................................................................................................................. 8
Relay Module - Focus Buttons ........................................................................................................................................... 8
Relay Modules - LED Indicators........................................................................................................................................ 8
DMX Single Output Plate........................................................................................................................................................... 9
Overview............................................................................................................................................................................. 9
Mechanical Considerations
Tools and Supplies.................................................................................................................................................................... 10
Installation Location ................................................................................................................................................................. 10
Wire Routing............................................................................................................................................................................. 11
Wiring Requirements................................................................................................................................................................ 11
Installation Procedure
Connecting Sections ................................................................................................................................................................. 12
Mounting the Unit..................................................................................................................................................................... 12
Single-Pipe Methods......................................................................................................................................................... 12
Double-Pipe Methods....................................................................................................................................................... 13
Threaded Rod and Wall Mount Methods ......................................................................................................................... 13
Connecting Power Wiring......................................................................................................................................................... 14
Overview........................................................................................................................................................................... 14
Line Power........................................................................................................................................................................ 15
Connecting Control Wiring....................................................................................................................................................... 16
Overview........................................................................................................................................................................... 16
DMX512........................................................................................................................................................................... 17
Vision.net Networks (SVN/485)....................................................................................................................................... 18
Termination of Shielded Cable......................................................................................................................................... 18
Termination of Ethernet Cable ......................................................................................................................................... 19
Master/Slave Wiring (DIM96).......................................................................................................................................... 20
Panic Input........................................................................................................................................................................ 20
Installing Cable Tray (if applicable)......................................................................................................................................... 21
Complete and Test .................................................................................................................................................................... 21
Technical & Accessories
Technical Information............................................................................................................................................................... 22
Mounting Hardware.................................................................................................................................................................. 22
Maintenance Procedures
Replacing a Dimmer or Relay Module..................................................................................................................................... 23
Appendix A.
R21 Powered Raceway Dimmer / Relay Module DIP Switch Settings ................................................................................... 24

About This Guide 3
R21 Powered Raceway Installation Guide
PREFACE
1. About This Guide
The document provides installation instructions for all configurations of the R21 Powered Raceway. Please read all
instructions before installing or using this product. Retain this guide for future reference.
• R21 Powered Raceway Configuration: 96350- aa-bb(bb)-cc(cc)-dd(dd)-e(e)-ff(ff)
Note: Each R21 Powered Raceway is a customer specific, built-to-order distributed dimming system. For specific
information on your system, please refer to Strand Lighting or contract drawings
DMX Output Options
Mounting Hardware Options
2. Additional Resources
Other Manuals
For additional operation, maintenance, and setup information, please see the following Strand manuals:
• R21 Powered Raceway Operation and Maintenance Guide
Note: R21 Powered Raceway information and manuals may be downloaded at www.vari-lite.com.
Item Description
aa Total Length in Feet
bb Number of 2400 Watt Dual-Dimmer Modules
(bb) Number of 20 Amp Dual-Relay Modules
cc Number of Dimmer Load Connectors
(cc) Number of Relay Load Connectors
dd Dimmer Load Connector Type (GP - Grounded Stage Pin / GTL - Twistlock / GR - Edison)
(dd) Relay Load Connector Type (GP - Grounded Stage Pin / GTL - Twistlock / GR - Edison)
e Dimmer Connector Style (F - Flush / P - Pigtail)
(e) Relay Connector Style (F - Flush / P - Pigtail)
ff If Pigtail, Specify Dimmer Pigtail Length in Inches (note, standard length is 18 inches)
(ff) If Pigtail, Specify Relay Pigtail Length in Inches (note, standard length is 18 inches)
Item Description
96350-DMXHE R21 Raceway Headend (one required per universe)
96350-DMX R21 Raceway DMX Single Plate (A5F panel connector)
Item Description
71440 Single-Pipe Rigged Hanger Bracket
71441 Double-Pipe Rigged Hanger Bracket
71442 Wall-Mount Hanger Bracket
71443 Double-Pipe Offset Hanger Bracket
71444 Single -Pipe Overhung Pipe Hanger Bracket
71445 Single-Pipe Threaded Rod Hanger Bracket

Installation Guide R21 Powered Raceway
4Overview
Additional Resources for DMX512
For more information on installing DMX512 control systems, the following publication is available for purchase
from the United States Institute for Theatre Technology (USITT), "Recommended Practice for DMX512: A Guide for
Users and Installers, 2nd edition" (ISBN: 9780955703522). USITT Contact Information:
USITT
315 South Crouse Avenue, Suite 200
Syracuse, NY 13210-1844 USA
1-800-938-7488 or 1-315-463-6463
www.usitt.org
OVERVIEW
1. Installation and Checkout Sequence
The R21 Powered Raceway is shipped from the factory in a ready-to-install configuration. The following steps will
be required to successfully install the unit(s) at your location:
1) Unpack and Inspect
Remove all components from shipping container(s) and inspect for damage. Compare the equipment you
received to the packing list. If these do not match, contact Vari-Lite Customer Service at: 1-214-647-7880
(international).
2) Review ALL Instructions
Read this entire installation guide before you start the installation.
3) Gather Tools
Obtain all tools and supplies listed in "Tools and Supplies" on page 10.
4) Choose Appropriate Installation Location
Ensure installation location meets the requirements listed in "Installation Location" on page 10.
5) Plan Wire Routing
Decide where line and control wiring will enter the unit.
6) Install Unit
Following the instructions provided in "Installation Procedure" on page 12, mount and wire the unit.
7) Checkout
Perform the steps listed in "Complete and Test" on page 21 to ensure that the unit has been properly installed.
8) Call For Approval
DO NOT ENERGIZE the R21 Powered Raceway until the wiring has been approved by an authorized
technician. Call Strand Lighting to schedule an Engineering Checkout.

R21 Powered Raceway 5
R21 Powered Raceway Installation Guide
COMPONENTS
1. R21 Powered Raceway
The R21 Powered Raceway - up to 96 feet long - contains one DMX Headend (one required per universe), up to
forty-eight 20A Dual Dimmer and/or Relay Modules, and at least one Power Terminal Box (PTB). The number of
Power Terminal Boxes is determined by the location and the number of necessary power feeds.
Figure 1: R21 Powered Raceway Component Overview
FRONT VIEW
SIDE VIEW
1-1/2" Schedule 40 Pipe
(not provided, available by others)
Control Cable
Tray (optional)
Power Feed Multi-conductor Cable
w
ith Strain Relief (optional) Hanger Bracket
- six types available
Pigtail Receptacle - Standard Length 18"
(choice of stagepin, twistlock, or Edison
connectors)
Dual Dimmer Modules
(2400 Watts total) Focus Button /
LED Indicator
Flush Receptacle (choice of stage pin,
twistlock, or Edison connectors)
Rack Mount Processor
Rear View
Relay Modules
(2 Relays, 20 Amps total)
Power Terminal
Box (PTB)
Rack Mount Processor
Front View
19.0"
3.469"
DMX Single
Plate (output)
DMX Headend
(one required per universe)
Power TerminalBox Interior View (Typical)
Ground Terminal
Input
Output Power Wiring
(pre-wired at factory)
Input Power Terminals
Power
Feed
EXAMPLE CONFIGURATION
Raceway Components May Vary
B
C
A
BSee next pages
for detail
D
C
Note: All components are pre-wired
at the factory except terminal box
line input connections.
E
A
illustrations.
D
E

Installation Guide R21 Powered Raceway
6Components
2. Raceway Control Module
The Raceway Control Module (RCM) is used to configure the R21 Powered Raceway. The RCM comes in a 19-inch
"rack mount" configuration for local applications.
Figure 2: Rack Mount RCM Components
3. DMX Headend
The DMX Headend is a central connection point for the R21 Powered Raceway dimming system. One DMX
Headend is required for each universe. The incoming DMX universe is wired inside the DMX Headend and the
headend distributes its connected DMX universe to all dimmers, relay modules, and DMX outlets (as applicable)
within the R21 Powered Raceway chassis.
Figure 3: Rack Mount RCM Components
FRONT VIEW
REAR VIEW
Menu
Status
Menu Navigation
Escape
Button
Display
LEDs
and Enter Buttons
Ethernet
Vision.net Port
A/C Input
DMX512
Termination
Port
DMX512
Ground
DMX512-Over-Ethernet
Output (Ethernet-Enabled Units)
DMX512 In & Thru
(DMX Only Units)
Data Ports
Panic
Input
Data Port
Enable Switches
A
DMX Headend
(one required per universe)
BEXAMPLE CONFIGURATION
Raceway Components May Vary

Dimmer Modules 7
R21 Powered Raceway Installation Guide
4. Dimmer Modules
Overview
R21 Powered Raceway Dimmer Modules contain one 20A dual dimmer with 20A (2400W) power shared between
the two dimmers. Each dual dimmer module includes two Focus/LED Indicator buttons, which function as both focus
adjustment controls and status indicators.
Figure 4: Dimmer Module Detail
Dimmer Module - Focus Buttons
The Focus Buttons can be used to quickly set the output level or test the module as follows:
• If the module is Off, a tap on the button will take it to full on.
• If the module is On, a tap will turn it off.
• Whether On or Off, pressing and holding the button will ramp up the intensity level. Releasing the button will hold
the setting at an intermediate level.
Note: Fixtures turned on by the Focus Button will remain on until a control console sets a non-zero DMX512 level
for the module. The module’s level setting will be cancelled and it will now follow console control. If the module is
already set to a non-zero DMX512 level by the console, the button becomes a “Flash-to-Full” control, overriding the
level only while the button is pressed.
Dimmer Modules - LED Indicators
Each focus button contains two LEDs associated that are associated with each dimmer and report various operating
conditions. The Red LED turns on for approximately 4 seconds on power-up, and after that the indications are as
follows:
Red LED Green LED Condition
Off Off Normal Operation
Off Flashing No Load
Off On Focus mode (controlled at dimmer)
Flashing
(1.5 sec On, 0.5 sec Off) Off Oversized Load or Overload
Flashing
(0.5 sec On, 0.5 sec Off) Off Over Operational Temperature
On Off No Communications with Head-end Processor
Flashing Flashing Over Voltage
Dimmer A Focus
Button / LED Indicator Dimmer B Focus
Button / LED Indicator
C

Installation Guide R21 Powered Raceway
8Components
5. Relay Modules
Overview
R21 Powered Raceway Relay Modules contain one 20A dual relay with 20A (2400W) power shared between the two
relays. Each dual relay module includes two Focus/LED Indicator buttons, which function as both focus adjustment
controls and status indicators.
Figure 5: Relay Module Detail
Relay Module - Focus Buttons
The Focus Buttons can be used to quickly set the relay operation or test the module as follows:
• If the module is Off, a tap on the button will turn on the relay.
• If the module is On, a tap will turn it off.
Note: Fixtures turned on by the Focus Button will remain on until a control console sets a non-zero DMX512 level
for the module. The module’s level setting will be cancelled and it will now follow console control. If the module is
already set to a non-zero DMX512 level by the console, the button becomes a “Flash-to-Full” control, overriding the
level only while the button is pressed.
Relay Modules - LED Indicators
Each focus button contains two LEDs associated that are associated with each relay and report various operating
conditions. The Red LED turns on for approximately 4 seconds on power-up, and after that the indications are as
follows:
Red LED Green LED Condition
Off Off Normal Operation
Off Flashing No Load
Off On Focus mode (controlled at relay)
Flashing
(1.5 sec On, 0.5 sec Off) Off Oversized Load or Overload
Flashing
(0.5 sec On, 0.5 sec Off) Off Over Operational Temperature
On Off No Communications with Head-end Processor
Flashing Flashing Over Voltage
Relay A Focus
Button / LED Indicator Relay B Focus
Button / LED Indicator
D

DMX Single Output Plate 9
R21 Powered Raceway Installation Guide
6. DMX Single Output Plate
Overview
As an option, the R21 Powered Raceway can be configured to include single DMX output plates to connect DMX
controlled equipment that may be hung with the R21 Powered Raceway, but not controlled by a dimmer or relay
module. The DMX Single Output Plate is wired directly into the R21 Powered Raceway, so additional wiring is not
required.
Figure 6: DMX Single Output Plate Detail
5-Pin DMX Output
Connector
E

Installation Guide R21 Powered Raceway
10 Mechanical Considerations
MECHANICAL CONSIDERATIONS
1. Tools and Supplies
The following tools and supplies will be required:
• Phillips and slotted screwdrivers
• Adjustable open-ended wrench
• Ratchet and assorted socket set
• Wire cutter and stripper
• Cable/box connectors and fittings
• Digital voltmeter / RMS
• Hammer (for terminal box knock-out holes)
Note: This is a basic list. Depending on your specific installation, additional tools may be required.
2. Installation Location
The location planned for installation MUST meet the following requirements:
•Weight Load Capacity - The R21 Powered Raceway should be installed using mounting brackets with sufficient
load capacity to support it. Choose one of six approved mounting configurations. Refer to "Mounting the Unit" on
page 12.
•Ventilation Allowance - The room must have sufficient space to allow air to circulate and cool. The R21 Powered
Raceway must have a minimum of 12 inches of clear space above it to allow for proper convection cooling.
•Indoor Use Only - The R21 Powered Raceway is rated for indoor use only.
WARNING! The unit is to be stored and operated in and environment that is at or below the following conditions -
Ambient Temperature: 32 to 104oF / 0 to 40oC with a relative humidity of 5%-95% Non-Condensing. At no time
should the unit be stored, operated, or installed outdoors.
•Dry Locations Only - The R21 Powered Raceway can only be installed in an "office clean" area that is never
exposed to moisture of any kind. Vari-Lite is not responsible for damage to equipment caused by paint, dust,
solvents, cleaning supplies, improper storage or abuse.
CAUTION: Refer to National Electrical Code® and local codes to determine whether additional requirements must
be met.

Wire Routing 11
R21 Powered Raceway Installation Guide
3. Wire Routing
Before deciding a final mounting position, consider all wire routing as follows:
• Line power wiring may enter the unit through the top or side of the Power Terminal Box. See Figure 12 under
"Line Power" on page 15.
Note: The RCM does not contain any field serviceable components.
WARNING! You must have access to a main circuit breaker or other power disconnect devices in order to install any
wiring. Failure to disconnect power before installing or servicing the unit may result in injury.
4. Wiring Requirements
• For control wire-type requirements, refer to your job drawings as prepared by Strand Lighting.
• For power wire-type requirements, refer to Strand Lighting drawings, contract drawings, and applicable codes.
Note: For assistance or questions regarding installing or connecting power to the R21 Powered Raceway,
please contact your Authorized Strand Dealer or Vari-Lite technical support at 1-214-647-7880.

Installation Guide R21 Powered Raceway
12 Installation Procedure
INSTALLATION PROCEDURE
1. Connecting Sections
Before mounting the R21 Powered Raceway, it will be necessary to connect all modular sections. Sections are
connected using three metal connector plates and screws (provided). Refer to Figure 7 below.
Figure 7: Connecting Modular Sections
2. Mounting the Unit
The R21 Powered Raceway can be mounted in one of six configurations depending on your specific requirements.
Regardless of type, brackets cannot be spaced more than 5 feet apart per National Electrical Code®.
Single-Pipe Methods
The 71444 Single-Pipe Overhung Hanger Bracket is used to attach an R21 Powered Raceway to a single 1-1/2"
schedule 40 pipe with no additional overhead support.
The 71440 Single-Pipe Rigged Hanger Bracket is used to suspend a single 1-1/2" schedule 40 pipe and an R21
Powered Raceway from a rigging system or a ceiling.
Figure 8: Single-Pipe Methods
10-32 Screw (eight per plate)
Connector Plates
R21 Powered Raceway Section
R21 Powered Raceway Section
Note: Some components and
wiring not shown for clarity.
1-1/2" Schedule 40
Single-Pipe Overhung
Pipe (not provided)
Hanger Bracket (71444)
CAUTION:
Brackets must be
spaced every five
feet or less per
NEC® requirements.
Single-Pipe Overhung Hanger Bracket
1Single-Pipe Rigged Hanger Bracket
2Single-Pipe Rigged
Hanger Bracket (71440)
1-1/2" Schedule 40
Pipe (not provided)

Mounting the Unit 13
R21 Powered Raceway Installation Guide
Double-Pipe Methods
The 71443 Double-Pipe Offset Hanger Bracket is used to attach an R21 Powered Raceway to two 1-1/2" schedule 40
pipes with no additional overhead support. Components are supported in an offset position in front of the two battens.
The 71441 Double-Pipe Rigged Hanger Bracket is used to suspend two 1-1/2" schedule 40 pipes and an R21 Powered
Raceway from a rigging system. Components are supported midway between the two battens.
Figure 9: Double-Pipe Methods
Threaded Rod and Wall Mount Methods
The 71445 Threaded Rod Bracket is used to suspend one 1-1/2" schedule 40 pipe and an R21 Powered Raceway from
a rigging system using threaded rod support.
The 71442 Wall Mount Hanger Bracket is used to permanently mount an R21 Powered Raceway to a wall.
Figure 10: Threaded Rod and Wall Mount Methods
1-1/2" Schedule 40
Double-Pipe Offset
Pipe (not provided)
Hanger Bracket (71443)
CAUTION:
Brackets must be
spaced every five
feet or less per
NEC® requirements.
Double-Pipe Offset Hanger Bracket
3Double-Pipe Rigged Hanger Bracket
4Double-Pipe Rigged
Hanger Bracket (71441)
1-1/2" Schedule 40
Pipe (not provided)
1-1/2" Schedule 40
Pipe (not provided)
CAUTION:
Brackets must be
spaced every five
feet or less per
NEC® requirements.
Threaded Rod Bracket
5Wall Mount Hanger Bracket
6
Wall Mount
Hanger Bracket
Threaded Rod Bracket
(71445)
(71442)

Installation Guide R21 Powered Raceway
14 Installation Procedure
3. Connecting Power Wiring
Overview
The R21 Powered Raceway is designed to be wired from the top or side of the Power Terminal Box (see
Figure 12 on next page). Eight knock-out holes are provided (four on top, two on each side) for this purpose. We
recommend connecting the Line Power wiring and Grounds (if applicable) first, and the Load Neutral and Load Hot
wires last. Refer to Figure 11 below for wiring key.
Figure 11: Terminal Box Wiring Key
3-Phase, 4 Wire Blocks
120/208 VAC
20 Amp Circuits
(Sixth module not used in this
example - terminals always
provided in 3-Phase, 4 Wire
blocks.)
Single-Phase, 2 Wire Blocks
120 VAC
20 Amp Aux Circuit
(if applicable)
Label on Terminal Strip -
#’s correspond to module ID
Circuit schedule
from project
drawings
Dimmer / Relay (Non-Dim) Numbers
Neutral
for
4, 5, 6
Neutral
for
1, 2, 3
208 VAC
20 Amp
Aux Circuit
(if applicable)
Aux Ckt Numbers from
Panelboard (this shows 1:
1-Pole and 1: 2-Pole)

Connecting Power Wiring 15
R21 Powered Raceway Installation Guide
Line Power
WARNING! You must have access to a main circuit breaker or other power disconnect devices in order to install any
wiring. Failure to disconnect power before installing or servicing the unit may result in injury.
WARNING! Refer to National Electrical Code® and local codes for cable specifications. Failure to use proper cable
can result in damage to equipment or danger to persons.
CAUTION: Wire openings MUST have fittings or lining to protect wires/cables from damage.
CAUTION: Use 90° C copper wire only!
To connect Line Power:
Step 1. Turn off all power at main breaker
or disconnect device.
Step 2. Route line power wiring from
power source to top or side of
terminal box (Figure 12).
Step 3. Remove terminal box cover.
Step 4. Punch holes as required and install
conduit fittings or lining materials
into opening.
Step 5. Feed line power cables through
prepared openings.
Step 6. At end of each cable, strip
insulation as appropriate.
Step 7. Dress all wires to back of box.
Step 8. At appropriate lugs, terminate
Phase, Neutral and Ground wires.
Line connections are color coded
as follows:
CAUTION: Failure to use proper torque setting will cause premature equipment failure.
Step 9. Tighten lug set screws to proper torque settings as provided by label inside terminal box.
Wire Color
Phase A Black
Phase B Red
Phase C Blue
Screw
Terminal Box
Terminal Box Cover
Input Hole
F
igure 12: Connecting Line Power - Removing Terminal Box Cover

Installation Guide R21 Powered Raceway
16 Installation Procedure
4. Connecting Control Wiring
Overview
For details regarding the specific low-voltage control cable wiring for your project, refer to your project drawings as
prepared by Strand Lighting. The low-voltage control cable will connect to the R21 Raceway Control Module
(RCM). The RCM comes in a 19-inch "rack mount" configuration for remote applications.
Note: These generic details are for reference only, you must consult your specific project drawings for final
connection details.
Figure 13: Example Control Connections
Multiple R21 Powered Raceways - Rack Model
Ethernet In
DMX512 In Termination
Single R21 Powered Raceway - Rack Model
Ethernet In
Termination
DMX512 In
DMX512 Thru DMX512 Thru
Ethernet In
Ethernet In

Connecting Control Wiring 17
R21 Powered Raceway Installation Guide
DMX512
Contractor is Responsible for All Terminations
1) Only approved EIA-485 cable types may be used.
Approved types are:
Belden #9829 and TMB Proplex #PC224T
An acceptable plenum rated cable is: Belden
#89729.
2) Category 5e cable may be used for DMX512.
Approved types are: Belden #1583A and Belden
#1585A (Plenum).
3) Cable MUST be terminated exactly as shown here.
4) DMX512 cable runs MUST be routed in a "Daisy-
Chain" configuration as shown in your drawing
set, if provided. DO NOT convert these cables to
home runs.
5) DMX512 cable runs should all be in metal conduit.
Runs in exposed areas must be in metal conduit.
Maximum cable run should not exceed 1000 feet.
Additional Resources for DMX512
For more information on installing DMX512 control systems, the following publication is available for purchase
from the United States Institute for Theatre Technology (USITT)*:
• Recommended Practice for DMX512: A Guide for Users and Installers, 2nd edition (ISBN: 9780955703522)
Note: *See "Additional Resources" on page 3 for USITT contact information.
DMX512
Terminal XLR Pin
Name WE Color Code
(e.g., Belden #8132) IECA Color
Code Belden Standard
Color Code CAT5e
Color Code
GND 1 Drain Wire (Shield) Drain (Shield) Drain (Shield) Brown (8)
White/Brown (7)
DMX - 2 White w/ Blue Black Black
(of Red pair) Orange (2)
DMX + 3 Blue w/ White White Red White/Orange (1)
AUX - 4 White w/ Orange Red Black
(of White pair) Green (6)
AUX + 5 Orange w/ White Green White Green/White (3)
BELDEN #9829
or EQUAL
(NOT BY STRAND)
Female Male

Installation Guide R21 Powered Raceway
18 Installation Procedure
Vision.net Networks (SVN/485)
Contractor is Responsible for All Terminations
1) Only approved cable types may be used. Approved types are: Belden #1583A and Belden #1585A
2) Cable MUST be terminated exactly as shown here. Total length of cable in Vision.net Network Wiring must
NOT exceed 1000 feet.
3) Cable runs should be routed in a "Daisy-Chain" configuration as shown in your drawing set, if provided.
DO NOTconvert these cables to home runs.
4) Maximum station quantity subject to power supply and system requirements. Please consult factory for
specific information.
Termination of Shielded Cable
To terminate shielded cable:
Step 1. Strip off specified
length of outer jacket.
Step 2. Cut shield (foil or
braid) flush to outer
jacket. DO NOT cut
drain wire.
Step 3. Fit specified length of
1/16" heat shrink
tubing over the drain
wire.
Step 4. For solder connections, fit a 1/2" length of 1/16" heat shrink tubing over each conductor.
Step 5. Fit a 1" length of 3/8" heat shrink tubing over the entire cable. Position it so that 3/4" of its length is over the
cable jacketing, and 1/4" of its length is over the loose conductors.
Step 6. Strip 1/8" inch of the insulation from each of the conductors.
Step 7. Terminate the conductors on the terminal block, or solder the terminals as specified.
Step 8. For solder connections, shrink the individual 1/2" lengths of heat shrink tubing over the solder terminals.
Step 9. Shrink the remaining heat shrink tubing.
Step 10. Apply the appropriate ID label to the cable at the end of the outer heat shrink tubing.
Pin Number Signal Name CAT5e Wire Color
1 Data + White w/ Orange
2 Data - Orange
3SHIELD Shield
4 +24 VDC White w/ Green
5 Signal GND Green
6 +24 VDC White w/ Blue
7 Signal GND Blue
8 +24 VDC White w/ Brown
9 Signal GND Brown
Dimension Name Minimum Maximumfor
Terminal Maximum for
LXR (In-Line)
A Remove Cable Jacket 1" (25.4mm) 2-1/4" (60mm) 1-1/4" (31.8mm)
B Drain Wire Heatshrink Dim 'A' - 1/8" (3.2mm) - -
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