Stryker 6392 User manual

2016/04 B.0 6392-009-002 REV B www.stryker.com
Maintenance Manual
Performance-LOAD™ Cot Fastener System
6392

sample text

www.stryker.com 6392-009-002 REV B
Symbols
Refer to instr ction man al/booklet
Operating instr ctions/Cons lt instr ctions for se
General warning
Ca tion
Two person lift
Catalog e n mber

Serial n mber
      
For US Patents see www.stryker.com/patents
E ropean a thorized representative
Man fact rer
Date of man fact re
CE mark
Class II electrical eq ipment: eq ipment in which protection against electric shock does not
rely on basic ins lation only, b t in which additional safety preca tions s ch as do ble
ins lation or reinforced ins lation are provided, there being no provision for protective earthing
or reliance pon installation conditions.
Direct c rrent
Medical Eq ipment Recognized by Underwriters Laboratories LLC With Respect to Electric
Shock, Fire, and Mechanical Hazards only in accordance with ANSI/AAMI ES60601-1: 2005
and CAN/CSA-C22.2 No. 60601-1:08.
IP26 Protection from objects greater than 12.5 mm and powerf l water jets
Medical Eq ipment Classified by Underwriters Laboratories Inc. With Respect to Electric Shock,
Fire, and Mechanical Hazards Only in Accordance with ANSI/AAMI ES60601-1: 2005 and
CAN/CSA-C22.2 No. 60601-1:08.
In accordance with E ropean Directive 2002/96/EC on Waste Electrical and Electronic
Eq ipment, this symbol indicates that the prod ct m st not be disposed of as nsorted
m nicipal waste, b t sho ld be collected separately. Refer to yo r local distrib tor for ret rn
and/or collection systems available in yo r co ntry.
This way p

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Symbols
Fragile, handle with care
Keep dry
5
Do not stack more than 5 high

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Table of Contents
Warning/Ca tion/Note Definition...................................................................................................................3
S mmary of safety preca tions....................................................................................................................4
Introd ction..............................................................................................................................................5
Prod ct description..............................................................................................................................5
Indications for se ...............................................................................................................................5
Expected service life............................................................................................................................5
Contraindications.................................................................................................................................5
Specifications.....................................................................................................................................5
Standards with req ired options..............................................................................................................7
Prod ct ill stration...............................................................................................................................8
Important contact information.................................................................................................................8
Contact information..............................................................................................................................9
Serial n mber location..........................................................................................................................9
Date of man fact re ............................................................................................................................9
Cleaning................................................................................................................................................ 10
Disinfecting ............................................................................................................................................ 11
Preventive maintenance............................................................................................................................ 12
Maintenance record........................................................................................................................... 13
Training record ................................................................................................................................. 14
Tro bleshooting ...................................................................................................................................... 15
Ind ctive charging system does not charge the cot battery ......................................................................... 15
Service ................................................................................................................................................. 16
Foot end interface assembly replacement............................................................................................... 16
Head end interface assembly replacement ............................................................................................. 16
Ind ctive primary board replacement (optional)........................................................................................ 17
Head end pl nger replacement............................................................................................................. 18
Foot end lock pawl replacement ........................................................................................................... 19
Performance-LOAD assembly.................................................................................................................... 21
Center cover assembly............................................................................................................................. 24
Floor plate bolt assembly .......................................................................................................................... 25
Install kit assembly................................................................................................................................... 26
Ind ctive charging option........................................................................................................................... 27
Foot end cover assembly .......................................................................................................................... 28
Foot end interface assembly...................................................................................................................... 29
Foot end nose assembly ........................................................................................................................... 30
G ide rail assembly ................................................................................................................................. 32
Head end cover assembly ......................................................................................................................... 33
Head end interface assembly..................................................................................................................... 34
Ind ctive charging assembly ...................................................................................................................... 35
Head end hitch assembly .......................................................................................................................... 36
Head end forging assembly ....................................................................................................................... 37
EMC information ..................................................................................................................................... 38
Warranty ............................................................................................................................................... 42

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Table of Contents
Warranty excl sion and damage limitations............................................................................................. 42
To obtain parts and service.................................................................................................................. 42
Ret rn a thorization........................................................................................................................... 43
Damaged prod ct.............................................................................................................................. 43
International warranty cla se ............................................................................................................... 43

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Warnin /Caution/Note Definition
The words WARNING,CAUTION , and NOTE carry special meanings and sho ld be caref lly reviewed.
WARNING
Alerts the reader abo t a sit ation which, if not avoided, co ld res lt in death or serio s inj ry. It may also describe
potential serio s adverse reactions and safety hazards.
CAUTION
Alerts the reader of a potentially hazardo s sit ation which, if not avoided, may res lt in minor or moderate inj ry to the
ser or patient or damage to the prod ct or other property. This incl des special care necessary for the safe and
effective se of the device and the care necessary to avoid damage to a device that may occ r as a res lt of se or
mis se.
Note: Provides special information to make maintenance easier or important instr ctions clearer.

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Summary of safety precautions
Always read and strictly follow the warnings and ca tions listed on this page. Service only by q alified personnel.
CAUTION
• Improper sage of the prod ct can ca se inj ry to the patient or operator. Operate the prod ct only as described in
this man al.
• Do not modify the prod ct or any components of the prod ct. Modifying the prod ct can ca se npredictable
operation res lting in inj ry to patient or operator. Modifying the prod ct also voids its warranty.
• The se of accessories and cables, other than those specified, with the exception of cables that are sold by Stryker
as replacement parts for internal components, may res lt in increased emissions or decreased imm nity of the
Performance-LOAD system.
• Do not se the Performance-LOAD system and the Power-PRO cot adjacent to or stacked with other eq ipment. If
adjacent or stacked se is necessary, observe the Performance-LOAD system to confirm normal operation in the
config ration where it will be sed.
• Do not se portable RF comm nications eq ipment (incl ding peripherals s ch as antenna cables and external
antennas) no closer than 30 cm (12 in.) to any part of the Performance-LOAD system, incl ding cables specified by
the man fact rer. Otherwise, degradation of the performance of this eq ipment co ld res lt.
• The emissions characteristics of this eq ipment make it s itable for se in ind strial areas and hospitals (CISPR 11
class A). This eq ipment generates, ses, and can radiate radio freq ency energy and, if not installed and sed in
accordance with the instr ction man al, may ca se harmf l interference to radio comm nications. Operation of this
eq ipment in a residential area (for which CISPR 11 class B is normally req ired) is likely to ca se harmf l
interference in which case the ser will be req ired to correct the interference at their expense. In the event of
interference, please relocate or reorient the Performance-LOAD system or interfering prod ct.
• Do not clean, disinfect, service, or perform maintenance while the prod ct is in se.
• Always se any appropriate personal protective eq ipment, s ch as goggles or respirator, to avoid the risk of inhaling
contagion d ring cleaning. Use of power washing eq ipment can aerate contamination that collects d ring the se of
the prod ct.
• Always wipe with clean water and dry each prod ct after disinfecting. Some disinfectants are corrosive in nat re and
may ca se damage to the prod ct. If yo do not rinse and dry the prod ct, yo may leave a corrosive resid e on the
s rface of the prod ct. This corrosive resid e co ld ca se premat re degradation of critical components. Fail re to
follow these disinfecting instr ctions may void yo r warranty.

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Introduction
This man al assists yo with the operation or maintenance of yo r Stryker prod ct. Read this man al before operating or
maintaining this prod ct. Set methods and proced res to ed cate and train yo r staff on the safe operation or
maintenance of this prod ct.
CAUTION
• Improper sage of the prod ct can ca se inj ry to the patient or operator. Operate the prod ct only as described in
this man al.
• Do not modify the prod ct or any components of the prod ct. Modifying the prod ct can ca se npredictable
operation res lting in inj ry to patient or operator. Modifying the prod ct also voids its warranty.
Notes
• This man al is a permanent part of the prod ct and sho ld remain with the prod ct even if the prod ct is sold.
• Stryker contin ally seeks advancements in prod ct design and q ality. This man al contains the most c rrent
prod ct information available at the time of printing. There may be minor discrepancies between yo r prod ct and
this man al. If yo have any q estions, contact Stryker C stomer Service or Technical S pport at 1-800-327-0770.
Product description
Performance-LOAD is a man al cot fastener designed to sec re compatible amb lance cots into a gro nd-based
transport vehicle for patient transportation p rposes and to allow for the insertion and removal of the compatible
amb lance cots.
When the compatible cot is sec red in the transport position, Performance-LOAD can ind ctively charge compatible
model amb lance cots with an ind ctive charging option. In the event of loss of charging, Performance-LOAD remains
f nctional for g iding into, sec ring within, and removing the cot from the vehicle.
Indications for use
Performance-LOAD is intended to g ide the loading and nloading of a compatible amb lance cot (wheeled stretcher) to
and from a gro nd-based transport vehicle and to sec re the amb lance cot d ring transport in a fastened position while
also providing an optional ind ctive charging platform for charge-compatible amb lance cots.
Expected service life
The Performance-LOAD cot fastener has a seven year expected service life nder normal se conditions and with
appropriate periodic maintenance.
Contraindications
None known.
Specifications
Length 70 in. 178 cm
Width 19 in. 48 cm
Height 6 in. 15 cm
Floor plate assembly weight 16.5 lb 7.5 kg

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Introduction
Specifications (Continued)
Fastener assembly weight 46 lb 21 kg
Minim m operators req ired for loading/ nloading an
occ pied cot
2
Minim m operators req ired for loading/ nloading an
nocc pied cot
1
Recommended loading height 22 in. to 36 in. 56 cm to 91 cm
Electrical req irements - ind ctive charging (optional) 12.8 VAC-15.6 VAC, 15A f se/breaker, 2 cond ctor
10 AWG cable
Standards KKK-A-1822F
With ind ctive charging: IEC 60601-1 Edition 3.0, IEC
60601-1 Edition 3.1, IEC 60601-1-2 Edition 3.0, IEC
60601-1-2 Edition 4.0, IEC 60601-1-12 Edition 1.0,
ANSI/AAMI ES60601-1: 2005/(R)2012, CSA-C22.2 No.
60601-1 (2014)
For standards that req ire specific options, see
Standards with req ired options on page 7.
Stryker reserves the right to change specifications witho t notice. Patents pending.
The yellow and black color scheme is a proprietary trademark of Stryker Corporation.
Environmental conditions Operation Stora e and transportation
Temperat re
130 °F
(54 °C)
-30 °F
(-34 °C)
158 °F
(70 °C)
-40 °F
(-40 °C)
Relative h midity
93%
0%
93%
0%
Atmospheric press re
1060 hPa
620
1060 hPa
620
CAUTION
• The se of accessories and cables, other than those specified, with the exception of cables that are sold by Stryker
as replacement parts for internal components, may res lt in increased emissions or decreased imm nity of the
Performance-LOAD system.
• Do not se the Performance-LOAD system and the Power-PRO cot adjacent to or stacked with other eq ipment. If
adjacent or stacked se is necessary, observe the Performance-LOAD system to confirm normal operation in the
config ration where it will be sed.
• Do not se portable RF comm nications eq ipment (incl ding peripherals s ch as antenna cables and external
antennas) no closer than 30 cm (12 in.) to any part of the Performance-LOAD system, incl ding cables specified by
the man fact rer. Otherwise, degradation of the performance of this eq ipment co ld res lt.

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Introduction
Specifications (Continued)
CAUTION (CONTINUED)
• The emissions characteristics of this eq ipment make it s itable for se in ind strial areas and hospitals (CISPR 11
class A). This eq ipment generates, ses, and can radiate radio freq ency energy and, if not installed and sed in
accordance with the instr ction man al, may ca se harmf l interference to radio comm nications. Operation of this
eq ipment in a residential area (for which CISPR 11 class B is normally req ired) is likely to ca se harmf l
interference in which case the ser will be req ired to correct the interference at their expense. In the event of
interference, please relocate or reorient the Performance-LOAD system or interfering prod ct.
Standards with required options
To be compliant with the standards, yo m st se Performance-LOAD with the following compatible cots. See the
Operations Man al for yo r cot model for more information.
Note: Compatible cot is loaded into Performance-LOAD in powered mode for crash testing.
Standard Performance-LOAD compatible cot models
SAE J3027 6506, 6086
BS EN 1789:2007 +A2:2014 and AS/NZS-4535:1999
applicable cla ses
6506

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Introduction
Product illustration
A
BC
H
D
G
E
F
A Foot end E Foot end interface
BFloor plate F Cot fastener
CSafety hook G Head end interface
D Release b tton H Head end
Important contact information
For information abo t Federal Amb lance Specification KKK-A-1822F, contact:
Chief, A tomotive & Commodity Management Branch (QMDAA)
Office of Motor Vehicle Management
General Services Administration
R2200 Crystal Drive, S ite 1006
Arlington, VA 22202 USA
Telephone: [phone]
For more information abo t AMD standards, contact:
Amb lance Man fact rers Division
(National Tr ck Eq ipment Association)
37400 Hills Tech Drive
Farmington Hills, MI 48331-3414 USA

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Introduction
Contact information
Contact Stryker C stomer Service or Technical S pport at: 1-800-327-0770.
Stryker Medical
3800 E. Centre Aven e
Portage, MI 49002
USA
To view yo r operations or maintenance man al online, see https://techweb.stryker.com/.
Have the serial n mber (A) of yo r Stryker prod ct available when calling Stryker C stomer Service or Technical S pport.
Incl de the serial n mber in all written comm nication.
Serial number location
A
Fi ure 1: Serial number location
Date of manufacture
The year of man fact re is the first fo r digits of the serial n mber.

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Cleanin
CAUTION
• Do not clean, disinfect, service, or perform maintenance while the prod ct is in se.
• Always se any appropriate personal protective eq ipment, s ch as goggles or respirator, to avoid the risk of inhaling
contagion d ring cleaning. Use of power washing eq ipment can aerate contamination that collects d ring the se of
the prod ct.
The prod ct is power washable. The prod ct may show some signs of oxidation or discoloration from contin o s washing.
No degradation of the prod ct’s performance will occ r from power washing as long as yo follow the proper proced res.
• Follow the cleaning sol tion man fact rer’s dil tion recommendations exactly.
• Power wash with recommended cleaners. Hose down the prod ct and towel dry the g ide.
• Power wash the rails and interface plates with a hand held wand nit or wipe the prod ct with a clean cloth and
recommended cleaners.
Note: Water that gets into the Performance-LOAD system will drain thro gh the drain t be to the nderside of the vehicle.

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Disinfectin
CAUTION
• Do not clean, disinfect, service, or perform maintenance while the prod ct is in se.
• Always wipe with clean water and dry each prod ct after disinfecting. Some disinfectants are corrosive in nat re and
may ca se damage to the prod ct. If yo do not rinse and dry the prod ct, yo may leave a corrosive resid e on the
s rface of the prod ct. This corrosive resid e co ld ca se premat re degradation of critical components. Fail re to
follow these disinfecting instr ctions may void yo r warranty.
In general, when sed in concentrations recommended by the man fact rer, yo can se either phenolic or q aternary
(excl ding Virex®TB) type disinfectants. Iodophor type disinfectants are not recommended for se beca se staining may
occ r.
The recommended disinfectants for this prod ct’s s rfaces incl de the following:
• Q aternary (active ingredient - ammoni m chloride)
• Phenolic (active ingredient - o-phenylphenol)
• Chlorinated bleach sol tion ( se p to UK disinfecting 10,000 ppm available chlorine (941 mL of a 5.25% sodi m
hypochlorite sol tion per 4000 mL of water)
• Alcohol (active ingredient - 70% isopropyl alcohol)
To wipe down the prod ct with disinfectant between ses:
1. Follow the man fact rer’s dil tion recommendations exactly.
2. Apply the recommended disinfectant sol tion by spray or pre-soaked wipes.
3. Hand wash all s rfaces of the prod ct with the recommended disinfectant.
4. Disinfect all exposed s rfaces. Pay attention to high contact areas.
5. Follow the disinfecting sol tion man fact rer’s instr ctions for appropriate contact time and rinsing req irements.
6. Dry the prod ct thoro ghly before ret rning the prod ct to service.
Avoid over sat ration. Do not allow the prod ct to remain wet.
Follow the man fact rer’s dil tion recommendations for appropriate contact time and rinsing req irements. Follow the
chemical man fact rer’s g idelines for proper disinfecting.

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Preventive maintenance
Establish and follow a maintenance sched le and keep records of the maintenance activity. Remove prod ct from
service before yo perform the preventive maintenance inspection. Yo may need to perform preventive maintenance
checks more often based on yo r level of prod ct sage. Service only by q alified personnel.
Every month
Check Routine
Foot end interface and head end interface Clean debris
Every three months
Check Routine
Loose fasteners Replace if loose
Every twelve months
Check Routine
All parts Replace any worn parts, incl ding covers, cot g ides, and
latch assembly, if necessary
F ll f nctionality See the Installation checklist in the Operations Man al

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Preventive maintenance
Maintenance record
Date Maintenance operation
performed
By Hours

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Preventive maintenance
Trainin record
Trainin date
Trainee name Basic trainin Refresher update Owner’s manual, in-
service, formal class, etc.

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Troubleshootin
Inductive char in system does not char e the cot battery
Ind ctive charging system does not charge the cot battery when yo load the cot into the fastener.
Note: Before yo service the cot, disconnect the vehicle’s battery starting with the negative lead.
1. Make s re that a SMRT Pak battery is sed on the cot and that the cot is eq ipped with ind ctive charging hardware.
2. Verify proper connection between the anchor-to-vehicle cable and the ind ctive primary board.
a. Check for 12.8V to 15.6V at the Performance-LOAD end of the anchor-to-vehicle cable (6390-001-1 35)
connection.
b. If present, contin e to step 3.
c. If not present, make s re that the vehicle meets the following electrical req irements: 12.8V - 15.6V, 15A
f se/breaker and two cond ctor 10 AWG cable.
3. Reattach the anchor-to-vehicle cable to the mating side of the ind ctive primary board.
Note: Make s re that like-colored wires are connected (red to red; black to black).
4. After making the connection, verify proper f nctionality as follows:
a. Load a Power-PRO cot (with a SMRT Pak battery) into the fastener, make s re that the Power-PRO battery
indicator is OFF prior to loading the cot into Performance-LOAD.
b. If the nit is f nctioning properly, the cot light panel orb will t rn on within five seconds of being loaded into
Performance-LOAD. The light indicates that the nit is receiving power and that the electrical installation is
correct and complete.
c. If the light panel orb does not t rn ON, check all connection points and replace the ind ctive coil and/or the
primary board.

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Service
Foot end interface assembly replacement
Tools Required:
• T27 Torx driver
• 1/4'' Hex wrench
• Torq e wrench (in-lb)
Procedure:
1. Using a T27 Torx Driver, remove and save the six screws that sec re the foot end top cover to the foot end bottom
cover.
2. Using a ¼'' hex wrench, remove and save the six screws (A) that sec re the foot end interface assembly (K) to the
foot end weldment (R) (Fig re 2 on page 16).
Note: Torque item (A) to 300 in-lb.
3. Remove the foot end interface from the lower release link by sliding it toward the head end.
4. Reverse steps to reinstall.
5. Verify proper operation before ret rning the prod ct to service.
Torque item A
to 300 ± 15 in-lb
Fi ure 2: Replacin the foot end interface assembly
Head end interface assembly replacement
Tools Required:
• T27 Torx driver
• 1/4'' Hex wrench
• Torq e wrench (in-lb)
Procedure: