Atlas LR10 User manual

1
CONTENTS
Product Features and Specifications ........................................................... 2
Installation Requirement .............................................................................. 3
Exploded View ............................................................................................. 9
Parts List ...................................................................................................... 15
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ĉ
PRODUCT FEATURES AND SPECIFICATIONS
LR10 Portable Low-rise Lift Features
gAutomatic safety lock :3 position safety lock .
gAutomatic safety lock release.
gPortable unit is easy to move with the power unit stand .
gHigh speed: From 0-600 mm (23-5/8
ʾ
) in just 33 seconds.
gStandard rubber pads included.
Specification
Model
Lifting
capacity
Overall
Raised
Height
Lifting Time
Overall
Length
Overall
Width
Min.Height Platform
Width
Space
Between
Platform
Gross
Weight Motor
LR10 4.5T 600mm 33s 1938m
m
1780m
m105mm 456mm 868mm 450kg 2HP/3HP
Fig.1
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3

. INSTALLATION REQUIREMENT
1
ǃ
Tools Requirement
3Screw Set
3Socket Head Wrench ą
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3Wrench sets˖ʿǃʿǃʿǃʿ
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Fig.2
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3Pliers
3Grease gun

4
2
ǃ
Power Requirement
Power source must be over 2.2kw,source cable size must be over 2.5mm² and in good condition
of contacting with floor.
III. STEPS OF INSTALLATION
A. Check the Parts Before Assembly & make sure all the parts are completed.
1ǃPackaged lift, Parts box, Power Unit and Power Unit Stand. Move aside the parts, Open the
outer packing and check the parts according to the shipment parts list.(See Fig. 3).
2ǃOpen the parts boxˈcheck the parts according to the part list (See Fig. 4).
Fig. 3
Fig.4

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3ǃCheck the parts of the parts bag according to the parts bag list (See Fig. 5).
B.Install Hydraulic Power Unit (See Fig. 6)
Fig. 5
Fig.6

6
C. Install Connecting , Needle Valve, and Oil Hose.(See Fig.7)
Fig.7
Pay attention to the mounting of winding PTFE thread
seal tape and direction of needle valve

7
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D. Install Electric System
Refer to electric schenatic diagram, connect the power supply according to the
requirement of motor nameplate. Note: The lift must be good grounding and pay
attention to the direction of motor rotation when using 380V motor.
PEAK Wire connection for single phase hydraulic power unit motor (Fig.8)
1. Power supply wires (Live wire L and Zero wire N) connected with the two wires on
A.C.contactor terminal marked L1ǃL2 respectively.
2. Two wires on hydraulic power unit motor connected with A.C.contactor terminal marked
T1ǃT2 respectively.
3. A.C. contactor A2 connected with L2.
4. Two wire on button switch connected with A.C. contactor terninal marked A1ǃL1.
SPX Wire connection for single phase
hydraulic power unit motor(See Fig.9)
ˊPower supply live wire L connected with button switch wire 4ʿ.
ˊButton switch wire 3ʿconnected with motor wire 6#.
ˊMotor wire 5# connected with power supply zero wire (N).
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A.C. connector
Electric schematic diagram
PEAK hydraulic power unit motor wiring
Fig.8
G
N
L
Connected with
earth wire
ƻ
6
ƻ
5
ƻ
3
ƻ
4
Spx Wire connection for single phase
hydraulic power unit motor Fig.9
P
O
W
E
R
Push button
Push button
P
O
W
E
R
Push button

8
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Wire connection for three phase hydraulic power unit motor
1. Electric schematic diagram (See Fig.10)
2. Steps for connection (See Fig.11)
ƻ
1ǃThree Power supply wires marked (L1ǃL2ǃL3) connected with A.C.contactor terminal
marked L1ǃL2ǃL3 respectively.
ƻ
2ǃA.C. contactor terminal marked L1connected with button switch terminal marked 4#, L2
connected with A2, terminal marked A1 connected with button switch terminal marked 3#.
A1
3#
4#
L1
L2
L3
Fig.10
Connection diagram
Fig. 11
Push button
Push button

9
IV. EXPLODED VIEW
Model
˖
LR10
CYLINDER
Fig.12
Fig.13

10
Roller Assy.
Single Phase Power Unit
SPX
Single Phase
Power Unit
PEAK
Single Phase
Power Unit
Fig.14
Fig.15

11
SPX&PEAK Hydraulic power unit valve
SPX Single Phase Power Unit
(Fig.16)
PEAK Single Phase Power Unit
(Fig.17)
Release Valve
Release Valve
handle
check valve
Relif Valve
Technology
Hole
Oil outlet
Technology Hole
Return port
retaining
wire sets
Release Valve
Release Valve
handle
check valve
Relif Valve
Throttle
valve
Oil outlet
Return port
retaining
wire sets
Fig.16
Fig.17
Capacitor
Start Capacitor
Running Capacitor

12
. OPERATION INSTRUCTIONS
1. Install the oil hose between oil cylinder and power unit, connect with the power supply wire
well. The machine can be ready to use.
2. The roller assy must be disengage when lifting vehicle (See Fig.20).
3. To raise and lock the lift: Press the button up till the lift is raised to the required height and the
locks are in engaged (See Fig.18),then push release handle of the power unit, the lift would be
locked.
4. To lower lift˖Press the button UP,until the safety lock is in the released position (See Fig.19 ),
lower lift by pushing lowering handle.
5.Move lift: Pull up roller bracket, lock two roller assy to the lift with roller shaft.
(See Fig. 20 & 21 ). Moving the lift by the power unit stand.
5. Needle Valve adjustment˖
Loosen lock nut, adjust the knob in clockwise for lowering the lift slowly;Adjust the
knob in anticlockwise for lowering the lift faster. Lock the nut for suitable lowering speed.
Fig.22
)LJ )LJ
Fig.20 Fig.21
Adjust knob in clockwise Adjust knob in anticlockwise
Lock nut
Adjusted knob
Fig.22
Roller Assy. disengaged Roller Assy. engaged

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6. There are four fixed holes in the machine, can fix the machine on ground by
3/4 X 43/4anchor bolts. See Fig.23
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. MAINTENANCE SCHEDULE
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Monthly:
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1. Maintance all the running friction parts with grease˗Fig.24
2. Check all the joint,bolt or pin to make sure good connection.
3. Visual check if all the hydraulic holes are weared and leaking.
Every six months:
1. Visual check the posibility wared, interference and damaged of all the running parts.
2. Check and fasten if the fastener parts are loosened.
Fig.23

14
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VII. TROUBLE SHOOTING
1R
Trouble

CAUSE

REMEDY
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1Motor does not run
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Button does not workReplace button
Wiring connections are not in
good condition or
disconnection
Repair all wiring connection
Motor burned outRepair or replace motor
AC Contactor in damage Replace AC contactor
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2Motor runs but the
lift is not raised
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Motor runs in reverse rotation Reverse two power wire
Release valve in damageRepair or replace
The Gear Pump in damageRepair or replace
Relief valve Valve or check
valve in damage
Repair or replace
Low oil levelFill tank
Overload or system low
preasure
Turn up the preasure of hydraulic
system 
3Raising but falling
down automatic

Release valve in damageRepair or replace
Relief valve Valve or check
valve in damageRepair or replace
Cylinder or connection leaking
Replace cylinder oil seal or
connection
4Raising slowly

Oil line jamClean oil line
Insufficient power supplyCheck circuit
Air in hydraulic oilFill tank
The Gear Pump leakingReplace Gear Pump
overloadCheck the car weight
5Lift can not lower

safety lock closeOperate again
Release valve in damageReplace relif valve
Oil line system jamClean oil line

15
VIII. PARTS LIST
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Item Part No. Description QTY. Note
1 630001A Platform 1
2 206019 Snap ring 19 24 
3 630003 Pin for Drive-thru Ramp 19*452 2 
4 630106 Bracket Pin 19*410 2
5 630107 Bracket 2
6 630108 Ramp 2
7 630109 Connecting pin for cylinder 25*92 2 
8 630006 Cylinder 2
9 630007 Cylinder cover connecting pin 25*132 2 
10 206032 Snap ring 25 10 
11 630008 Lifting arms connecting pin 19*356 4 
12 630009 Drive-in living arms 2 
13 630010 Lifting arms connecting pin 19*405 4 
14 630011 Supporting Lifting arms 2 
15 630100 Socket Bolt M10*40 1 
16 630013 Safety Lock 1 
17 630014 Safety Bar 1 
18 630105 Pin For Safety Bar 25*142 1 
19 630012 Baseframe 1
20 640024 Roller Assy. 2 
21 630102 Rubber Pad 438*1350*5 2 
22 620034 Rubber Pad100*165*38 4 
23 610070 Rubber Pad100*120*70 4 
24 420020 Hex Bolt M10*115 2 
25 630015 Compressed spring 15*12*55 2 
26 209022 Washer 10 2 
27 209056 Nylok Nut M10 3 
28 209002 Power Unit 1 
29 209003 Hex Bolt M8*25 4 
30 209005 Nylok Nut M8 4 
31 640021 Stand 1 
32 206006 Washer 12 2 
33 420046 Split Pin 3*20 2 
34 630101 1/4*2650 Cylinder 1 
35 630103 Transition Straight Fitting 1 
36 209062 T-fitting 1 
37 630104 1/4*550 Cylinder 1 
38 209064 Cylinder Straight Fitting 1 
39 420097 90qFitting 1
40 440011 Needle valve 1
41 440009 Power Unit Straight Fitting 1

16
LR10 Hydraulic Cylinder
Item Part No. Description QTY.
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Note
  Cylinder tube 
  Piston Rod 
  Silencer 
  Head cap 
  Dust ring 
  O - Ring 
  O - Ring 
  Piston
  O-Ring
  O-Ring
  Y-Ring OSI
  wear ring
  Nut
  Zerk
Roller Assy.
Item Part No. Description QTY.

Note
  5ROOHUV%UDFNHW  
  ¶Snap Ring 
  Connecting Shaft ¶ 
  Roller Shaft ¶ 
  5HGUXEEHUUROOHU  
SPX Single Phase Hydraulic Power Unit
Item Part No. Description QTY.

Note
  0RWRU  
  retaining wire sets  
  &RQQHFWLQJ3LQIRU0RWRU  
  Valve Body  
  5HOLHI9DOYH  
  :DVKHU  
  Socket Bolt  
  ,QOHW3LSH  
  2ULQJ  
  )LOWHU  
  +H[%ROW  
  5HVHUYLRU  
  Bolt 

17
ItemPart No.DescriptionQTY.

Note
  Cover of Capacitor
  &DSDFLWRU 
  5XEEHU3DG 
  Hex Bolt
  Cover of Motor Terminal Box
  6ZLWFKEXWWRQ 
  5HWXUQ2SHQLQJ 
  Oil Outlet 
  Release Valve
  Release Valve Handle 
  :DVKHU 
  Hex Nut
  Check Valve
  Gear Pump
  Oil Return Pipe
  Filler Cap
PEAK Single Phase Hydraulic Power Unit
Item Part No. Description QTY.

Note
28A-1 209082A Motor 1
28A-2 209109 retaining wire sets 1
28A-3 209112 A.C.Connector 1
28A-4 209083A Connecting Pin for Motor 1
28A-5 209084A Valve Body 1
28A-6 209085A Relief Valve 1
28A-7 209113 Throttle Valve 1
28A-8 209086A Washer 4
28A-9 209087A Socket Bolt 4
28A-10 209088A Inlet Pipe 1
28A-11 209089A O-ring 1
28A-12 209090A Filter 1
28A-13 209091A Hex Bolt 4
28A-14 209092A Reservior 1
28A-15 209093A Cup Head Bolt and washer 4
28A-16 209094A
Cover of Capacitor 2
28A-17 209095A Start Capacitor 1
28A-17A 209095B running Capacitor 1
28A-18 209096A Rubber pad 2
28A-19 209097A Cup Head Bolt and washer 2
28A-20 209098A
Cover of Motor Terminal Box 1
28A-21 209099A
Switch Button 1
28A-22 209110A Oil Return Pipe 1

18
Item Part No. Description QTY.

Note
28A-23 209100A
Oil Outlet 1
28A-24 209105A Check Valve 1
28A-25 209101A
Release Valve 1
28A-26 209102A
Release Valve Handle 1
28A-27 209103A Washer 1
28A-28 209104A
Hex Nut 1
28A-29 209106A
Gear Pump 1
28A-30 209107A
Oil Return Pipe 1
28A-31 209108A
Filler Cap 1