Stylmark 685000 User manual

Sheet# 971488
Revision D (04/10)
Stylmark, Incor orated ♦ 6536 Main Street NE, PO Box 32008 ♦Minnea olis, MN 55432
1-800-328-2495 ♦www.stylmark.com
Figure 1
Installation Instructions
685000
LED Cabinet Lighting
INSTALLATION INSTRUCTIONS
Before you begin
These instructions illustrate the Stylmark® 685000 LED
Lighting for showcases and cabinets. If you have
questions during assembly, call Stylmark’s technical hel
line. This ackage does not include s ecialty fasteners or
adhesives which may be necessary for com lete
assembly.
Please read these instructions carefully before beginning installation.
Tools you’ll need
•3/16” hex key
•5/64” hex key
•11/16” o en-ended wrench
•#2 Philli s screwdriver
•#1 Philli s screwdriver
•#2 flathead screwdriver
•Electric drill & standard bits
Reflector
End cap
Fixed Angle
Down Tube
Optional Adj.
Angle Down Tube
Elbow Kit
Optional Mount
Bracket
Optional Mount
Bracket
Optional lens cover
Power Supply
Alternative Power
Supply

Sheet# 971488
Revision D (04/10)
Stylmark, Incor orated ♦ 6536 Main Street NE, PO Box 32008 ♦Minnea olis, MN 55432
1-800-328-2495 ♦www.stylmark.com
Getting Started
The reflector can be mounted by one of four
methods that were designated when the reflector
was ordered. Follow the instructions for your
mounting method.
Ste -by-Ste Instructions
Rotating Down Tube Mounting
1. Connect the low voltage cable to the connectors on the
LED wiring harness. Be sure to observe olarity.
2. Assemble the rotating down tube assembly by inserting
the down tube connector into the retainer.(See Figure 2,
Ste 1) Adjust the angle of the reflector and tighten the
set screw.(See Figure 2, Ste 2) (Do not over-tighten,
further adjustment may be necessary)
3. Insert the retainer into the reflector shell.(See Figure 2,
Ste 3) Ensure that the retainer is inserted such that
the light will be aimed towards the center of the
showcase.
4. Route the low voltage cable through the down tube
connector, then through the down tube.
5. Insert the to end of the down tube into the down tube
connector and tighten the set screw.(See Figure 2, Ste
4)
6. Insert the end ca into the reflector.(See Figure 2, Ste
5)
7. Tighten the threaded washer onto the bottom threaded
end of the down tube such that no threads show above
the washer.
8. Use the reflector assembly with down tubes installed to
determine the location of the mounting holes in the
cabinet deck. Mark and drill ∅½” (13mm) holes for the
reflector down tubes.(See Figure 3) Ensure that there
are no below deck interferences.(See Figure 4)
9. Insert the low voltage cable and the down tubes into
the mounting holes in the cabinet deck.
10. Place the large fender washer onto the down tube
below the cabinet deck and tighten the fastening nut in
lace.(See Figure 4)
11. Mount the ower su ly to the underside of the cabinet
and attach the conduit connector.
12. Route the low voltage cable from the bottom of the
down tube through the 90° elbow kit and the flexible
conduit. Attach the elbow kit and conduit and fasten
the retaining screws.(See Figure 5)
13. Make the wiring connections as shown in the wiring
diagram.(See Figure 17, 18)
Notes:
The installer determines the ower su ly mounting location. Be
sure to rovide for adequate free air movement around the ower
su ly.
The low voltage cable is 156” (3.96 m) and should not be
lengthened.
Stylmark Installation Instructions:
68
50
00 LED Cabinet Lighting
Figure 2
Figure 3
Figure 4
Figure 5

Sheet# 971488
Revision D (04/10)
Stylmark, Incor orated ♦ 6536 Main Street NE, PO Box 32008 ♦Minnea olis, MN 55432
1-800-328-2495 ♦www.stylmark.com
Ste -by-Ste Instructions
Fixed Down Tube Mounting
1. Connect the low voltage cable to the connectors on the
LED wiring harness. Be sure to observe olarity.
2. Assemble the fixed down tube assembly by inserting
the down tube connector into the reflector. (See Figure
6, Ste 1) Ensure that the connector is inserted such
that the light will be aimed towards the center of the
showcase.
3. Cut the down tube to the desired length. Make sure to
only cut from the to or the unthreaded end.
4. Route the low voltage cable through the down tube
connector, then through the down tube.
5. Insert the down tube into the down tube connector and
tighten the setscrew. (See Figure 6, Ste 2 & 3)
6. Insert the end ca into the reflector. (See Figure 6, Ste
4)
7. Tighten the threaded washer onto the bottom threaded
end of the down tube such that no threads show above
the washer.
8. Use the reflector assembly with down tubes installed to
determine the location of the mounting holes in the
cabinet deck. Mark and drill ∅½” (13mm) holes for the
reflector down tubes. (See Figure 7) Ensure that there
are no below deck interferences. (See Figure 8)
9. Insert the low voltage cable and the down tubes into
the mounting holes in the cabinet deck.
10. Place the large fender washer onto the down tube
below the cabinet deck and tighten the fastening nut in
lace. (See Figure 8)
11. Mount the ower su ly to the underside of the cabinet
and attach the conduit connector.
12. Route the low voltage cable from the bottom of the
down tube through the 90° elbow kit and the flexible
conduit. Attach the elbow kit and conduit and fasten
the retaining screws. (See Figure 9)
13. Make the wiring connections as shown in the wiring
diagram. (See Figure 17, 18)
Notes:
The installer determines the ower su ly mounting location. Be
sure to rovide for adequate free air movement around the ower
su ly.
The low voltage cable is 156” (3.96 m) and should not be
lengthened.
Stylmark Installation Instructions:
68
50
00 LED Cabinet Lighting
Figure 6
Figure 7
Figure 8
Figure 9

Sheet# 971488
Revision D (04/10)
Stylmark, Incor orated ♦ 6536 Main Street NE, PO Box 32008 ♦Minnea olis, MN 55432
1-800-328-2495 ♦www.stylmark.com
Ste -by-Ste Instructions
Rotating Mount Bracket
1. Use the reflector assembly to determine the location of
the mounting holes in the cabinet ends. Mark and drill
or route ∅1.35” (35mm) holes for the reflector ends.
(See Figure 10)
2. As an o tion, mark and route a relief for the rotating
end bracket on the outside of the cabinet end. The
bracket is ¼” (6mm) thick. Be sure to rovide access
to the setscrews on the edge of the bracket.
3. Route a minimum 1/4” x 1/4” (6mm x 6mm) grooved
channel on the outside of the cabinet end. The channel
should rovide a wire way from the reflector to the
ower su ly. (See Figure 12)
4. Fasten the rotating mount bracket using #8 screws.
(obtain locally) (See Figure 10)
5. Connect the low voltage cable to the connectors on the
LED wiring harness. Be sure to observe olarity.
6. Install the reflector assembly by inserting one end of
the reflector through the bracket from the inside of the
showcase. Slide ast the bracket such that the other
end can then be inserted into the o osite bracket.
7. Route the low voltage cable into the wire way.
8. Rotate the reflector to the desired angle. (See Figure 11)
9. Secure, but do not over tighten, the setscrews included
in the rotating mount bracket assembly. Do not
tighten the setscrews against the lastic lens cover. (If
your installation has ositioned the lastic lens cover in
line with a setscrew, either do not tighten that setscrew
or reinstall the rotating mount bracket in another
orientation such that both setscrews are ositioned
over the aluminum reflector shell)
10. Mount the ower su ly to the underside of the
cabinet.
11. Make the wiring connections as shown in the wiring
diagram. (See Figure 17, 18)
Notes:
The installer determines the ower su ly mounting location. Be
sure to rovide for adequate free air movement around the ower
su ly.
The low voltage cable is 156” (3.96 m) and should not be
lengthened.
Stylmark Installation Instructions:
68
50
00
LED Cabinet Lighting
Figure 10
#8 woodscrew
(by others)
Rotating Mount
Bracket
Outside of
cabinet
Figure 11
Figure 12
¼" x ¼"
wireway
Ty ical Power
Su ly location
Rotate to
position light.
Optimal
lighting angle
designed at
35°.

Sheet# 971488
Revision D (04/10)
Stylmark, Incor orated ♦ 6536 Main Street NE, PO Box 32008 ♦Minnea olis, MN 55432
1-800-328-2495 ♦www.stylmark.com
Ste -by-Ste Instructions
Fixed Mount Bracket
1. Use the reflector assembly to determine the location of
the mount bracket on the cabinet end. Mark and drill
ilot holes for the #6 screws (obtain locally). (See Figure
13)
2. Mark and drill a minimum ∅0.25” (6mm) hole in the
cabinet end, just below the fixed mount bracket
location. (See Figure 13)
3. Route a minimum 1/4” x 1/4” (6mm x 6mm) grooved
channel on the inside of the cabinet end. The channel
should rovide a wire way from the reflector to the
ower su ly. (See Figure 15)7
4. Fasten the fixed mount brackets using #6 screws.
(obtain locally) (See Figure 13)
5. Connect the low voltage cable to the connectors on the
LED wiring harness. Be sure to observe olarity.
Route the low voltage cable through the hole and in the
wire way.
6. Slide the mount bracket cli into the reflector with the
sna cli facing the end of the reflector. (See Figure 14)
7. Position the reflector and mount bracket cli s over the
mount brackets. Sna into lace. (See Figure 14)
8. Mount the ower su ly to the underside of the
cabinet.
9. Make the wiring connections as shown in the wiring
diagram. (See Figure 17, 18)
Notes:
The installer determines the ower su ly mounting location. Be
sure to rovide for adequate free air movement around the ower
su ly.
The low voltage cable is 156” (3.96 m) and should not be
lengthened.
Stylmark Installation Instructions:
68
50
00 LED Cabinet Lighting
Figure 13
View of Mount
Bracket
¼" dia hole
for wire
Pilot holes for
#6 screw
Mount Bracket
#6 screws
Figure 14
Figure 15
Ste -by-Ste Instructions
Su ort Puck
Reflectors over a certain length (ty ically 60”) will be
rovided with a su ort uck.
(Stylmark recommends using 3M™ Scotch Weld™ Epoxy Adhesive DP 105
Clear, available from suppliers such as Grainger® or Fastenal®)
1. Identify and mark the desired osition for the su ort uck on the
light reflector.
2. Clean and re are surface to adhesive manufacturer’s instructions.
3. A ly adhesive to the concave surface of the su ort uck and
osition on to the to side of the light reflector, ensuring that all ga s
are filled. Take care to osition the su ort uck such that the to of
the uck will be arallel to the glass mounting surface. (See Figure
16)
4. Allow adhesive to fully cure according to the adhesive manufacturer’s
instructions. Kee arts from moving during cure.
5. Install all mechanical mounting hardware and re are for final
ositioning of light reflector.
6. A ly adhesive to the flat surface of the su ort uck and osition to
the underside of the showcase to glass. (See Figure 16)
7. Allow adhesive to fully cure according to the adhesive manufacturer’s
instructions. Kee arts from moving during cure.
Figure 16

Sheet# 971488
Revision D (04/10)
Stylmark, Incor orated ♦ 6536 Main Street NE, PO Box 32008 ♦Minnea olis, MN 55432
1-800-328-2495 ♦www.stylmark.com
Power Su ly Information
Number of LED Light Modules er Power Su ly
Light Engine Ty e 40W
( /n 580756-02)
60W
( /n 230493)
96W
( /n 230494)
15V Systems Maximum Number
of Modules
2
Maximum Number
of Modules
2
Minimum Number
of Modules
2
Maximum Number
of Modules
2
MIG 15V Deluxe
1
4 + 1 7 + 0 3 + 1 9 + 0
MIG 15V Premium
1
3 + 1 5 + 0 2 + 1 6 + 1
Light Engine Ty e 40W
( /n 580756-04)
60W
( /n 230572)
96W
( /n 230573)
24V Systems Maximum Number
of Modules
Maximum Number
of Modules
Minimum Number
of Modules
Maximum Number
of Modules
MIG 24V Deluxe
1
6 + 0 9 + 1 6 + 0 15 + 0
MIG 24V Premium
1
4 + 0 6 + 1 4 + 0 10 + 0
1
– Modules are designed to be powered from Constant Voltage power supplies only.
2
– Number of 12” modules + number of 6” modules which can be powered either from a single wire feed or in
multiple parallel branches.
Wiring Instructions
Notes:
1) The installer determines the ower su ly mounting location.
2) A minimum volume of 22” (56cm) x 17” (43cm) x 3-1/2” (9cm) is required for ower su ly mounting.
3) The low voltage cable is 156” (3.96 m).
Figure 17
Wiring connector type for MIG 24V Wiring connector type for MIG 15V
Stylmark Installation Instructions: 68
50
00 LED Cabinet Lighting

Sheet# 971488
Revision D (04/10)
Stylmark, Incor orated ♦ 6536 Main Street NE, PO Box 32008 ♦Minnea olis, MN 55432
1-800-328-2495 ♦www.stylmark.com
Stylmark Installation Instructions:
68
50
00 LED Cabinet Lighting
Figure 18