Sulzer Sulzer MixCoat DPD 1500-01 manual
Article-No.: DKC-640059
EN - Instruction handbook
DE - Betriebsanleitung
FR - Manuel d’instructions
IT - Manuale di istruzioni
ES - Manual de instrucciones
PT - Manual de instruções
ZH - 使用说明书
Sulzer MixCoat™
Pneumatic dispensers
DPD 1500-01 DPS 1500-01
Version 1.2 · 23.6.17
II
a
b
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A.
C.B.
D. F.E.
G.
25
910 1114121314 15
14
16
7*
17 18 19 20
21
24*
22
23
26
27
1
26* 7* 4
358
SW18
20
30*
31*
III
a
b
c
c
19 21
M.
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I
II
2531*
21 24* 22
L.
30*
25 29
K.
31*
21 22 24*
J.
28
29
I.
17
H.
20
6*
29
20
1 of 14 Instruction handbook DPD/DPS
Version 1.2 · 23.6.17
EN
TABLE OF CONTENTS
1) General ......................................................2
Applicable standards .....................................2
Copyright ......................................................2
Guarantee .....................................................2
Typeplate and CE mark ..................................2
Additional system documentation ...................2
2) Safety regulations ....................................2
Symbols in the instruction handbook and
on the dispenser ...........................................2
Safety instructions that must be strictly
complied with: ...............................................4
Use in accordance with the instructions ..........5
Use not in accordance with the instructions .....5
3) Scope of delivery .....................................6
4) Product overview .....................................6
Safety instructions stickers DPS (12) ...............7
Safety instructions stickers DPD (12) ..............7
5) Functional description ............................7
Functional description, DPD ...........................7
Functional description, DPS ............................7
6) Preparing the dispenser for use ...........7
Instruction and reporting obligation .................7
Notices .........................................................7
Procedure .....................................................8
7) Operation ..................................................8
Inserting the cartridge ....................................8
Connect the dispenser to the compressed
air supply ......................................................9
Equalizing the cartridge materials ...................9
Fix the mixer onto the cartridge ......................9
Dispensing the materials DPD ........................9
Dispensing the materials DPS ........................9
Remove the used cartridges ...........................9
8) Troubleshooting .....................................10
9) Maintenance and repair .......................11
Notices .......................................................11
Spare part ordering information ...................11
10) Technical data ........................................11
11) Pneumatic diagram ..............................12
Pneumatic diagram DPD ..............................12
Pneumatic diagram DPS ..............................13
Article-No.: DKC-640059
2 of 14
Instruction handbook DPD/DPS
Version 1.2 · 23.6.17 EN
1) GENERAL
The original instruction handbook was compiled in
English. The other languages are based on the original
version.
Applicable standards
• 2006/42/EC: Machinery Directive
• EN ISO 8573-1:2010 Compressed air equipment
classes
• EN ISO 12100:2010 Safety of machinery
• EN ISO 4414:2010 Pneumatic fluid power - General
rules and safety requirements for systems and their
components
Copyright
All rights reserved. This manual may not be copied
either in part or as a whole nor reproduced in an elec-
tronic form without the previous written permission of
the manufacturer.
Guarantee
The manufacturer grants 24 months guarantee from
the date of delivery of the dispenser. Wearing parts are
excluded from the guarantee. Modifications to the
device as well as repair and service work may only be
carried out by the manufacturer or his service partner,
otherwise the warranty and liability rights are rendered
invalid.
Typeplate and CE mark
Additional system documentation
You can find additional information on our website at
www.sulzer.com.
2) SAFETY REGULATIONS
Symbols in the instruction handbook and
on the dispenser
Text that only refers to the dispenser DPS
1500-01 is marked with *, unmarked text
refers to both dispensers DPP 1500-01 and
DPS 1500-01.
Separate chapters are included where both
devices are fundamentally different.
Ensure that the instruction handbook is
always easily accessible for users.
We reserve the right to make changes as the
result of technical modifications.
Read this instruction handbook through care-
fully! Correct function and operational safety
can only be guaranteed when the users are
familiar with and comply with all safety regu-
lations in this instruction handbook.
Symbol Meaning
INFORMATION
Information on assembly, operation or
maintenance.
Immediate danger. If this danger is not
avoided, death or very serious, irre-
versible injuries will result.
Possibly dangerous situation. If this
danger is not avoided, death or very
serious, irreversible injuries can result.
Possibly dangerous situation. If this
danger is not avoided, slight or minor
irreversible injuries can result.
Situation that could cause damage to
equipment.
Generally dangerous situation.
DANGER
WARNING
CAUTION
NOTICE
3 of 14 Instruction handbook DPD/DPS
Version 1.2 · 23.6.17
EN
The dispenser may not be used before the operating
sequence and the instructions contained in this instruc-
tion handbook have been read and understood. The
device works at a high pressure, see "10) Technical
data" on page 11
If these instructions are not observed, high pres-
sures can be accidentally discharged from the
dispenser or the dispenser may burst,resulting in
serious injury to the user or persons in its vicinity
and also in damage to equipment.
Dangers/hazards that may result from
inhaling the fumes of caustic/corrosive
chemical substances.
Risk of explosion
Dangers/hazards that may result from
open fire
Dangers/hazards that may result from
skin contact with caustic/corrosive
chemical substances.
Dangers/hazards that may result from
flying parts.
Dangers/hazards that may result from
tripping over objects lying on the
ground.
Dangers/hazards that may result from
crushing of fingers.
Always read the instruction handbook
before using the product.
Dangers/hazards that may result from
opening the device. Never open the de-
vice; for maintenance and repair work
contact the local Sulzer service partner.
* Users of the dispenser must wear a
protective mask with P2 filter during
use.
* Users of the dispenser must wear an
overall during use.
Symbol Meaning
Persons using the dispenser,as well as
any persons within the vicinity, must
wear protective gloves during opera-
tion of the device.
Persons using the dispenser,as well as
any persons within the vicinity, must
wear protective goggles and ear pro-
tection during operation of the device.
CE
The dispenser bears the CE mark in
compliance with the respective Euro-
pean directives.
The following general safety instructions
inform you about the possible residual
dangers that exist even when the device is
used in accordance with the instructions, or
dangers that may arise unexpectedly.
In addition, the special safety instructions
must be complied with that are given directly
in the respective situations.
Furthermore the local statutory regulations on
accident prevention and environmental
protection applicable at the operating site
must be complied with.
Symbol Meaning
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Instruction handbook DPD/DPS
Version 1.2 · 23.6.17 EN
Safety instructions that must be strictly
complied with:
WARNING Risk of injury and acci-
dents in the event of non-compliance
with the safety regulations
All safety regulations must be complied with; the
manufacturer is not liable for any damage resulting
from non-observance of safety regulations!
WARNING Risk of injury due to incor-
rect use, not wearing the personal pro-
tection equipment.
During use all users and all persons in the vicinity
must wear a protective mask with P2-filter*, overall*,
protective goggles, ear protection and safety gloves to
prevent inhalation of the fumes and skin contact with
the dispensed material.
The user is not permitted to point the mix tip at liv-
ing beings or objects during use.
Observe the safety instructions on the cartridge
WARNING Explosion and fire hazard
Never use the dispenser to spray on
open fire.
Never use the device near sources of
ignition or energy sources that constitute a
potential risk of combustion/explosion.
WARNING Risk of tripping over the
compressed air hose / due to lack of
cleanliness at the workplace!
Always ensure that the workplace is clean and tidy.
Lay compressed air hoses so that they do not cre-
ate a tripping hazard for the operator or bystanders.
• Only use the device when it is in a technically perfect
condition in accordance with its intended purpose
and in compliance with all safety regulations.
• In the event of defects or operational faults, stop op-
eration of the device immediately, remedy the faults
if possible and inform the manufacturer.
• The pneumatic driving unit of the dispenser may
never be opened or removed.
• Dispensers weighingmore than 5kg must be carried
with a shoulder strap.
• The dispenser must be handled carefully and stored
at a cool, dry place. The device must be transported
carefully. Shocks should be avoided as far as possi-
ble. Never drop the dispenser onto the floor or work-
bench. Prevent knocks at the workplace.
• It is not permitted to remove, circumvent, bridge or
take the safety devices out of operation when the
device is in use.
• Always comply with the warning and information
signs on the device. These warning and information
signs should never be removed. They must be re-
placed immediately if they become detached or are
illegible, see "4) Product overview" on page 6
• Pressure limits must be strictly adhered to.
• Before usage, always check the dispenser for any
visible signs of damage and faults. Only use the dis-
penser when it is in usable condition. If you are un-
sure of the usability of the device or if signs of
breakage or other damage become recognizable,
stop using the device immediately. Send the device
to an authorized agent of the manufacturer for in-
spection and repair (refer to the address list at the
back).
• Always keep the dispenser clean to prevent func-
tional fault or injury.
• Never attempt to make any repairs or modifications
to the device yourself. Maintenance and repairs
must be carried out exclusively by qualified special-
ist personnel. This work may never be carried out
when the dispenser is connected to the compressed
air supply.
• Always ensure that the workplace is safe.
• Take care when connecting and removing com-
pressed air hoses. Ensure that the air hoses are laid
so that you or other persons do not become tangled
in the hoses or can trip over them.
• Only original spare parts of Sulzer Mixpac may be
used. When using spare parts of other manufactur-
ers, all warranty rights towards the manufacturer
are rendered invalid and malfunctions or accidents
may occur.
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EN
Manipulations or modifications to the device by
persons not authorized by the manufacturer as
well as non-compliance with the safety regula-
tions contained in the instruction handbook are
dangerous and can cause accidents with serious
injury and/or damage to materials.
Use in accordance with the instructions
The dispenser was developed for mixing and dispensing
materials of various combinations. Use in accordance
with the intended purpose requires compliance with the
instructions in the instruction handbook. The specifica-
tions in Chapter see "10) Technical data" on page 11
apply as the binding limits for use and technical data of
the device.
Use not in accordance with the instruc-
tions
These include:
• Any applications that deviate from the applications
listed in Chapter «Use in accordance with the in-
structions».
• Use of the dispenser without appropriate instruction
• Removing the warning plates on the device
• Careless handling near open fire or energy sources
• Changes to the device without the written permis-
sion of the manufacturer
• Use of cartridges or spare parts of a different man-
ufacturer without written consent of the manufac-
turer
WARNING Risk of injury and acci-
dents arising from use that is not in
accordance with its intended purpose
The manufacturer is not liable for damage resulting
from non-observance of the intended purpose
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Instruction handbook DPD/DPS
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3) SCOPE OF DELIVERY
Refer to the figure {A} on page II:
Remaining items see "Product overview", page 6.
4) PRODUCT OVERVIEW
Refer to the figures on pages II and III:
1 Dispenser
2 Adjustable handle
3 Shoulder strap
4 Cartridge holder clips
5 Plunger disc set with tool set
6* Atomizing air hose
7* Plug coupling for atomizing air hose
8 Instruction handbook
The manufacturer is responsible for perfectly
safe technical delivery of the device,including
warning signs and instruction handbook, Any
missing or damaged warning signs must be
replaced immediately.
This instruction handbook must be kept ready
and within reach at all times to all persons
working with the dispenser.
9 Cartridge guide
10 Connection rod
11 Lower plunger disc (A-side)
12 Sticker with safety instructions
13 Pneumatic drive unit
14 Eye for shoulder strap
15 Piston rods
16 Adjustable handle
17 Cartridge holder clips
18 Cartridge detection
19 Red button (retract piston rod)
20 Compressed air connection, protective cap
21 Trigger
22 Adjustment wheel, pressure regulation valve for
piston speed
23 Type designation and serial number
24* Adjustment wheel for atomizing air regulation
25 Mixer
26 Upper plunger disc (B-side)
27 Lower plunger disc (A-side)
28 Cartridge stopper
29 Cap nut
30* Atomizing air line quick connector
31* Spraying head
7 of 14 Instruction handbook DPD/DPS
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Safety instructions stickers DPS (12)
Safety instructions stickers DPD (12)
5) FUNCTIONAL DESCRIPTION
Functional description, DPD
Refer to figures {B}, {C}, {E} on page II:
• Press the trigger (21), the pneumatic driving unit
(13) is activated.
• The plunger discs (26+27) extend and are pressed
against the pistons of the cartridges.
• Dispensed material from the cartridges is transport-
ed at the same time into the mixer (25), adjust the
contact pressure with the adjustment wheel (22).
• Press button (19), the plunger is retracted and the
cartridges can be removed.
Functional description, DPS
Refer to figures {A}, {B}, {C}, {E} on page II:
• Press the trigger (21) up to its first stage (I). Atomiz-
ing air is transported through the atomizing air hose
(6) to the spraying head (31).
• Press the trigger (21) up to its second stage (II).The
piston of the drive unit (13) is activated, the plunger
discs (26+27) are extended and are pressed onto
the pistons of the cartridge.
• Dispensed material from cartridges (A) is transport-
ed at the same time into the mixer (25), adjust the
contact pressure with the adjustment wheel (22).
• The discharged atomizing air atomizes the previous-
ly mixed compound as it exits from the spraying
head (31).Adjust the discharged air volume with the
adjustment wheel (24).
• Press button (19), the plunger is retracted and the
cartridges can be removed.
WARNING Risk of serious injury
caused by discharge of high pressures
and/or bursting of the dispenser!
Always follow the instructions in this instruction
handbook exactly.
6) PREPARING THE DISPENSER
FOR USE
Instruction and reporting obligation
The operator ensures that all activities at the dispenser are
only carried out by authorized persons. He provides thor-
ough instruction for all persons working on the device, with
special emphasis on the residual dangers and safety regu-
lations, based on this instruction handbook.
The operator is obliged to report all defects occurring
during operation to the manufacturer if the instruction
handbook does not contain any information on how to
remedy these. Measures specified by the manufacturer
must be strictly complied with.
Notices
CAUTION Risk of crushing by extend-
ing plunger!
Only connect the dispenser to the com-
pressed air network after the cartridge has been
inserted correctly, see " Inserting the cartridge" on
page 8.
The cartridges (A),mixer (25), spray set (item
6* and 30*) and spraying head (31) are not
included in the scope of delivery.
For cartridges with mixing ratios 1:1, 2:1,3:1
and 4:1, the plunger discs (5) shown in figure
{A} are already included in delivery.
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Instruction handbook DPD/DPS
Version 1.2 · 23.6.17 EN
Never put your hands or fingers between the pneu-
matic plunger and the cartridge.
CAUTION Risk of injury and poison-
ing by hazardous substances!
Always observe the safety regulations of
the manufacturer for the 2-component materials (refer
to the safety data sheets).
CAUTION Risk of injury in the event
of incorrect use of the cartridges /
plunger discs!
Refer to figure {E} on page II:
Always mount the right upper plunger disc (26) (B-
side).
Never use cartridges that are inappropriate for the
plunger.
Never replace the lower plunger disc (27) (A-side),
it remains firmly fixed in place.
Check the correct fixture of the plunger discs peri-
odically.
Procedure
Refer to figures {A}, {E}, {F}, {G} on page II:
1. Select an appropriate plunger disc (26) and fix in
place with socket head screws. Always use the
largest possible plunger disc.
2. Remove the protective cap from the compressed air
connection (20), connect the compressed air hose.
Never fit the compressed air hose on the protection
cap!
3. Install the correct adapter (1/4”) with internal thread
onto the compressed air connection (20) (not
included in the scope of delivery).
WARNING Risk of tripping over the
compressed air hose / due to lack of
cleanliness at the workplace!
Always ensure that the workplace is clean and tidy.
Lay compressed air hoses so that they do not cre-
ate a tripping hazard for the operator or bystanders.
4. Fix the atomizing air hose (6) on the plug connection
(7).
5. Adjust the handle (16):
a) Release the handle (16) (a)
b) Swivel the handle into the required position (b).
c) Fix the handle (c)
7) OPERATION
Inserting the cartridge
WARNING Risk of injury if the wrong
cartridges are used or used incorrectly!
Only use Sulzer Mixpac cartridges, oth-
erwise damage claims are forfeited.
Observe the safety instructions on the cartridge
Always place the cartridges with the largest vol-
umes at the bottom (A-side) when cartridges have dif-
ferent volumes.
Use Sulzer Mixpac spraying head (31), air hose (6)
and connector (30)
CAUTION Risk of crushing by extend-
ing plunger!
Never insert the cartridge when the dis-
penser is connected to the compressed air supply.
Refer to figure {H} on page III:
1. Insert the cartridge into the cartridge holder and
press downwards until it locks into the cartridge
holding clips (17). The cartridge detection feature
enables use of the device.
Before operation, always replace the upper
plunger disc with one suitable for the
cartridge used, see "6) Preparing the
dispenser for use" on page 7.
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Version 1.2 · 23.6.17
EN
Connect the dispenser to the compressed
air supply
Refer to figure {I} on page III:
NOTICE Risk of damage due to incorrect com-
pressed air supply!
Observe the requirements for the compressed air sup-
ply. Refer to Chapter "10) Technical data" on page 11.
Connection of an upstream compressed air main-
tenance unit is recommended
1. Connect the compressed air hose to the
compressed air connection (20) via the quick-
release coupling.
Equalizing the cartridge materials
Refer to figures {I} and {J} on page III:
1. Unscrew the cap nut (29).
2. Remove the cartridge stopper (28).
3. Only DPS: Connect the atomizing air regulator (24)
4. Set the pressure regulation valve (22) to the
minimum discharge quantity.
5. Press the trigger (21) until both components are
evenly pressed out of the cartridge. The trigger can
not be actuated if the cartridge has not been
inserted correctly.
Fix the mixer onto the cartridge
Refer to figure {K} on page III:
1. Remove any blockages in the cartridge and the
cartridge sleeve with a clean cloth.
2. Fix the mixer (25) with a cap nut (29) on the
cartridge outlet thread.
3. Only for DPS: Press the quick connector of the
atomizing air line (30) onto the spraying head (31)
until it locks into place.
Dispensing the materials DPD
Refer to figure {L} on page III:
1. Press the trigger (21). The dispensed materials are
pressed out of the cartridge and combined in the
mixer, the compound is discharged from the mix tip.
2. Adjust the dispensed quantity with the adjustment
wheel (22).
WARNING Risk of serious injury
caused by discharge of high pressures
and/or bursting of the dispenser!
Observe the maximum supply pressure of the com-
pressed air supply. Refer to Chapter "10) Technical
data" on page 11.
Dispensing the materials DPS
Refer to figure {L} on page III:
1. Press the trigger (21) up to its first stage (I). Atom-
izing air is transported through the atomizing air
hose (6) to the spraying head (31).
2. Press the trigger (21) up to its second stage (II).
Materials are pressed out of the cartridge and
combined in the mixer (25), the compound is atom-
ized with the atomizing air when it is discharged
from the spraying head (31).
3. Adjust the volume of atomizing air with adjustment
wheel (24) and the volume output with adjustment
wheel (22).
WARNING Risk of serious injury
caused by discharge of high pressures
and/or bursting of the dispenser!
Observe the maximum supply pressure of the com-
pressed air supply. Refer to Chapter "10) Technical
data" on page 11.
Remove the used cartridges
Refer to figures {L} and {M} on page III:
1. Release the trigger (21) and press the red button (19)
(a) until the plungers have moved to the rear stop.
2. Only DPS: Release the atomizing air line from the
spraying head (b).
3. Push out the cartridges from below and remove
upwards (c).
Dispose of the cartridge, mixer and atomizing
air line in accordance with the manufacturer’s
instructions.
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Instruction handbook DPD/DPS
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8) TROUBLESHOOTING
No. Fault Cause Remedy
1Plunger discs cannot en-
ter the cartridge
• Use of cartridges that are not sup-
plied by Sulzer Mixpac
• Cartridge not fully inserted in car-
tridge sleeve
• Incorrect plunger disc
• Check that there is no foreign mat-
ter in the cartridge sleeve.
• Push the cartridge fully down into
the cartridge sleeve.
2
The cartridge cannot be
removed from the dis-
penser
The plunger discs are still in position
inside the cartridge
• Press the red button (19) to fully re-
tract the plunger discs to the back
end-stop (see "Remove the used
cartridges", page 9)
3 Dispensing is interrupted Compressed-air supply has been in-
terrupted
• Check the compressed-air line
4Material discharge is in-
terrupted Material has hardened in the mixer • Replace the mixer (see "Fix the mi-
xer onto the cartridge", page 9)
5Spraying procedure is in-
terrupted
Atomizing air supply has been inter-
rupted
• Check the atomizing air line and the
quick connectors (see "Fix the mixer
onto the cartridge", page 9)
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EN
9) MAINTENANCE AND REPAIR
Notices
WARNING Risk of injury due to acci-
dental actuation of the dispenser and/
or opening of the device!
Always disconnect the compressed air supply from
the dispenser during maintenance and repairs.
Never open or dismantle the device.
For maintenance and repair work, contact the local
Sulzer service partner.
CAUTION Risk of injury from incor-
rect maintenance/repair!
The pneumatic driving unit (item (13) in
figure {B} on page II) may never be opened. Contact the
service partners of Sulzer Mixpac for maintenance and
repair of the pneumatic driving unit (for address list
given at the back).
.
NOTICE Risk of damage due to incorrect mainte-
nance and cleaning!
Always keep the dispenser clean.
Never use any corrosive cleaning agents for clean-
ing the surface of the device (do not use products con-
taining silicone).
Spare part ordering information
When ordering spare parts,please provide the following
information:
• Serial number
• Device type
• Article description / spare parts number, see
"3) Scope of delivery" on page 6 and figure {A}
10) TECHNICAL DATA
For dimensions refer to figure {D} on page II:
All maintenance and repairs may only be
carried out by sites authorized by the manu-
facturer and exclusively by qualified and suit-
ably trained personnel (refer to the address
list at the back).
Operating pressure 700 kPa (7 bar) (100 psi) max.
Compressed air
supply 800 kPa (8 bar) (120 psi) max.
Compressed air
quality ISO 8573-1:2010 [2:4:2]
Sound level 107 dB(A)
Recommended op-
erating temperature +5°C to +40°C
Relative air humidity 30% to 80% RH
(non-condensing)
Transport and stor-
age temperature 0°C to +40°C
Pressure adjust-
ment Infinitely variable
Weight DPD: 4.2 kg
DPS: 4.0 kg
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Instruction handbook DPD/DPS
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11) PNEUMATIC DIAGRAM
Pneumatic diagram DPD
2
1
31
2
31
2
12354
7 6 58 9
1 Compressed air supply 700 kPa max.
2 Pressure regulation valve (integrated into the push switch)
3 Push switch, cylinder forwards
4 Push switch, cylinder backwards
5 Cartridge detection
6 Safety valve 700 kPa
7 Quick exhaust with silencer (integrated into the cylinder)
8 Cylinder
9 Leakage
13 of 14 Instruction handbook DPD/DPS
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EN
Pneumatic diagram DPS
2
1
33
1
2
2
1235 4
76 118 5
10 9
1 Compressed air supply 700 kPa max.
2 Pressure regulation valve (integrated into the push switch)
3 Push switch 1 (item 2) cylinder forwards
4 Push switch 2 cylinder backwards
5 Cartridge detection
6 Safety valve 700 kPa
7 Quick exhaust with silencer (integrated into the cylinder)
8 Cylinder
9 Leakage
10 Push switch 1 (item 1) Atomizing air on
11 Throttle check valve (integrated into the mixer)
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1 von 14 Betriebsanleitung DPD/DPS
Version 1.2 · 23.6.17
DE
INHALTSVERZEICHNIS
1) Allgemeines ..............................................2
Angewandte Normen .....................................2
Urheberrecht .................................................2
Garantiebedingungen .....................................2
Typenschild und CE-Kennzeichen ...................2
Zusätzliche Systemdokumentation ..................2
2) Sicherheitsvorschriften ...........................2
Symbole in dieser Betriebsanleitung und am
Austraggerät .................................................2
Sicherheitshinweise, die strikt zu
befolgen sind: ...............................................4
Bestimmungsgemässe Verwendung ...............5
Nicht bestimmungsgemässe Verwendung .......5
3) Lieferumfang ............................................6
4) Produktübersicht .....................................6
Sicherheitsaufkleber DPS (12) ........................6
Sicherheitsaufkleber DPD (12) ........................7
5) Funktionsbeschreibung ..........................7
Funktionsbeschreibung DPD ..........................7
Funktionsbeschreibung DPS ...........................7
6) Vorbereitung für den Betrieb .................7
Instruktion und Meldepflicht ...........................7
Hinweise .......................................................7
Vorgehensweise ............................................8
7) Betrieb .......................................................8
Kartusche einsetzen ......................................8
Austraggerät an das Druckluftnetz
anschliessen .................................................9
Abgleich Kartuschenkomponenten ..................9
Mischer auf Kartusche befestigen ...................9
Austragen der Materialien DPD ......................9
Austragen der Materialien DPS .......................9
Benutzte Kartuschen entnehmen ....................9
8) Störungsbehebung ...............................10
9) Wartung und Reparatur .......................10
Hinweise ....................................................10
Ersatzteilbestellinformation ..........................11
10) Technische Daten ..................................11
11) Pneumatikschema ................................12
Pneumatikschema DPD ...............................12
Pneumatikschema DPS ............................... 13
Artikel-Nr.: DKC-640059
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Betriebsanleitung DPD/DPS
Version 1.2 · 23.6.17 DE
1) ALLGEMEINES
Die Originalbetriebsanleitung ist in englischer Sprache
verfasst, andere Sprachen sind davon abgeleitet.
Angewandte Normen
• 2006/42/EG: Maschinenrichtlinie
• EN ISO 8573-1:2010 Druckluft-Geräteklassen
• EN ISO 12100:2010 Sicherheit von Maschinen
• EN ISO 4414:2010 Sicherheit von Pneumatikanla-
gen
Urheberrecht
Alle Rechte vorbehalten. Diese Anleitung darf ohne
vorherige schriftliche Genehmigung des Herstellers
weder vollständig noch teilweise kopiert oder in elektro-
nischer Form reproduziert werden.
Garantiebedingungen
Der Hersteller gewährt ab Lieferung des Austraggeräts
24 Monate Gewährleistung, Verschleissteile sind davon
ausgeschlossen. Änderungen am Gerät, sowie Repa-
ratur- und Wartungsarbeiten dürfen ausschliesslich
vom Hersteller oder dessen Servicepartner durchge-
führt werden, andernfalls erlischt der Gewährleistungs-
und Haftungsanspruch.
Typenschild und CE-Kennzeichen
Zusätzliche Systemdokumentation
Weitere Informationen finden Sie auf unserer Website:
www.sulzer.com
2) SICHERHEITSVORSCHRIFTEN
Symbole in dieser Betriebsanleitung und
am Austraggerät
Textstellen, deren Inhalt sich nur auf das
Austraggerät DPS 1500-01 bezieht, sind mit
* gekennzeichnet, Textstellen ohne Kenn-
zeichnung beziehen sich auf beide Austrag-
geräte, DPP 1500-01 und DPS 1500-01.
Wo Beschreibungen der beiden Geräte sich
grundsätzlichen unterscheiden, sind separate
Kapitel angeführt.
Die Betriebsanleitung für den Benutzer stets
gut zugänglich aufbewahren.
Änderungen infolge technischer Modifikati-
onen vorbehalten.
Lesen Sie diese Betriebsanleitung sorgfältig
durch! Einwandfreie Funktion und Betriebssi-
cherheit sind nur dann gewährleistet, wenn
Benutzer alle Sicherheitsvorschriften in dieser
Betriebsanleitung kennen und beachten.
Symbol Bedeutung
INFORMATION
Informationen zu Montage, Betrieb
oder Unterhalt.
Unmittelbar drohende Gefahr. Wenn
sie nicht gemieden wird, sind Tod oder
schwerste irreversible Verletzungen die
Folge.
Möglicherweise gefährliche Situation.
Wenn sie nicht gemieden wird,können
Tod oder schwerste irreversible Verlet-
zungen die Folge sein.
Möglicherweise gefährliche Situation.
Wenn sie nicht gemieden wird,können
leichte oder geringfügige irreversible
Verletzungen die Folge sein.
Situation, die zu Sachschaden führen
könnte.
GEFAHR
WARNUNG
VORSICHT
ACHTUNG
3 von 14 Betriebsanleitung DPD/DPS
Version 1.2 · 23.6.17
DE
Das Austraggerät darf nicht benutzt werden, bevor der
Betriebsablauf, und die in dieser Betriebsanleitung
beschriebenen Anweisungen, gelesen und verstanden
wurden. Das Gerät arbeitet mit hohem Druck, siehe
siehe "10) Technische Daten" auf Seite 11
Werden diese Anweisungen nicht befolgt, kann
ein unbeabsichtigtes Entweichen hoher Drücke
am Austraggerät oder ein Bersten des Austragge-
räts zu schweren Verletzungen des Benutzers
oder Umstehender und zu Sachschäden führen.
Allgemein gefährliche Situation.
Gefahren, die durch Einatmen der
Dämpfe chemisch reizender Stoffe
auftreten können.
Explosionsgefahr
Gefahren, die durch offenes Feuer ent-
stehen
Gefahren, die durch Hautkontakt mit
chemisch reizenden Stoffe auftreten
können.
Gefahren, die durch herumfliegende
Teile entstehen können.
Gefahren, die durch Stolpern über am
Boden liegende Gegenstände auftreten
können.
Gefahren, die durch das Quetschen
von Fingern auftreten können.
Vor der Benutzung des Produktes, Be-
triebsanleitung lesen.
Gefahren, die durch Öffnen des Geräts
entstehen. Gerät keinesfalls öffnen, für
Wartungs- und Reparaturarbeiten lo-
kalen Sulzer-Servicepartner kontaktie-
ren.
* Benutzer des Austraggeräts müssen
während der Benutzung eine Schutz-
maske mit P2-Filter tragen.
Symbol Bedeutung
* Benutzer des Austraggeräts müssen
während der Benutzung einen Overall
tragen.
Benutzer des Austraggeräts, sowie in
der Nähe befindliche Personen müs-
sen während der Benutzung Schutz-
handschuhe tragen.
Benutzer des Austraggeräts, sowie in
der Nähe befindliche Personen müs-
sen während der Benutzung Schutz-
brille und Gehörschutz tragen.
CE
Das Austraggerät trägt das CE-Kenn-
zeichen in Übereinstimmung mit den
entsprechenden europäischen Richtli-
nien.
Die folgenden allgemeinen Sicherheitshin-
weise informieren über mögliche Restge-
fahren, die trotz bestimmungsgemässer
Verwendung des Geräts vorhanden sind,oder
unerwartet auftreten können.
Zusätzlich sind die speziellen Sicherheitshin-
weise zu beachten, welche direkt bei den
entsprechenden Situationen angeführt sind.
Des weiteren sind die lokalen gesetzlichen
Vorschriften zu Unfallverhütung und Umwelt-
schutz am Betriebsort des Geräts einzu-
halten.
Symbol Bedeutung
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