Sumake HCH-500 User manual

INSTRUCTION MANUAL
ITEM NO.: HCH-500 , HCH-1000
HCH-1500, HCH-2000
HCH-3000, HCH-5000
HEAVY DUTY CHAIN HOIST
0.5(1)(1.5)(2)(3)(5) TON
HCH-I-1010A-W6

1
1. IMPORTANT REMARKS FOR OPERATORS INSPECTION
WARNING !
This hoist should not be installed, operated or maintained by any person
who has not read all the contents of these general instructions. Failure to
read and comply with these instructions or any one of the limitations noted
herein can result in serious bodil
y
in
j
ur
y
and/or
p
ro
p
ert
y
dama
g
e.
Do not overload your chain hoist Do not
g
ive the load a sudden take-off.Take a breath
when the load chain is just taut, and check for brake
action by pulling up and down about 10cm above floor.
Do not use the chain with a kink. Do not drag load against floor.
Do not raise to far or lower to fast. Do not tr
y
to suspend a load with two
hoists.
Never
g
ive a shock load to a hoist, even if the
distance is very short. Do not wrap the load chain around the
load.

2
2. MAINTENACNE
After use, service the hoist before storing it.
Servicing and repairs should only be carried out by qualified, competent, and responsible people.
(a) Clean the hoist throughly.
(b) Keep the hoist well-lubricated. Oil the load chain and hook shank.
(c) Store the hoist correctly against rain and moisture. When the hoist is installed outdoors, exceptional
care should be taken regarding maintenance.
3. INSPECTION
Frequent inspections – Visual inspection by operator or other authorized
person, and listening (while hoist operates) for unusual sounds which may
indicate trouble.
Exception: Brakes require more than audio-visual inspection. Check
frequently by operating hoist, with and without load, stopping at various
positions to test holding power and observe amount of drift, if any.
To adjust brake: (see FIGURE 1)
A. Fully-tightened position.
B. Slack off slightly form positionA, and insert the cutter pin.
＊ replace brake disc if thickness is less than 0.08 inch.
4. CHIANAND HOOKS
The hooks and load chains are made of special alloy-steels and are precisely heat-treated. Never weld or
heat-treat them again.
(a) Load Chain
The load chains are exceptionally
Long-wearing, but wear is unavoidable and certain conditions will cause wear and corrosion that will
lessen the strength. Load chains worn beyond the permissible limits shown in the Table 1 must be
replaced at once.
TABLE 1 CHAIN DIMENSIONS
Capacity
Tons Diameter Of Chain Wire Maximum Allowable Gauge Length
1/2 6.3 mm 21 links = 16.6 inches
1 6.3 mm 21 links = 16.6 inches
2 8.0 mm 21 links = 21.0 inches
1-1/2, 3 7.1 mm 21 links = 18.4 inches
5 8.0 mm 21 links = 21.0 inches

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(b) Hooks
The hook opening will elongate with overloads and incorrect hooking. When the hook opening is
elongated beyond the permissible limits shown in the Table 2, it is dangerously deformed and must
be replaced immediately.
5. ALIGNMENT OF GEARS DURING REASSEMBLY
All Capacities – FIGURE 2
Teeth between two marks at the gear spline (A) must be on horizontal centerline, one facing toward center
and one facing outward, as shown. (Inner/Out relation)
FIGURE 2
6. TEST CERTIFICATE
It is hereby certified that this product was manufactured under our single-unit control of quality and was
passed with strict inspection in accordance with our inspection standards.
TABLE 2-HOOK THROAT OPENING
Hook Throat Opening (inch)
Capacity Tons New Hook g Equals New When g Equals
1/2 1-3/16 1-9/32
1 1-5/16 1-13/32
1-1/2 1-7/16 1-19/32
2 1-11/16 1-27/32
3 1-11/16 1-27/32
5 2-1/4 2-15/32
Capacity S.W.L. Teat Load
Tons (kgs) (kgs)
1/2 500 750
1 1000 1500
1-1/2 1500 2250
2 2000 3000
3 3000 4500
5 5000 7500

ECDECLARATION OF CONFORMITY
We: SUMAKE INDUSTRIAL CO., LTD.
4F, No. 351, Yangguang St., Neihu District, Taipei City, Taiwan
declare in sole responsibility that the equipment
Equipment：HEAVY DUTY CHAIN HOIST 0.5(1)(1.5)(2)(3)(5) TON
Model/ Serial No.：HCH-500(1000)(1500)(2000)(3000)(5000)
to which this declaration applies, complies with these normative documents:
Machinery Directive: 2006/42/EC
and conforms to the following EN standard,
EN ISO 12100: 2010
EN 13157:2004+A1:2009
Name and Signature/Position Date and Place
2014/6/30
MikeSu–ManagingDirector Taipei, Taiwan
HCH-500(1000)(1500)(2000)(3000)(5000)-D-1409B-W6F

HCH-500 HEAVY DUTY CHAIN HOIST (0.5 TON)
PARTS LIST
No. Parts No. Description Q'ty No. Parts No. Description Q'ty
1 HCH500-01 Label 1 19 HCH500-19 Load Chain Guide Pin 1
2 HCH500-02 Nut 6 20 HCH500-20 Wheel-Side Plate Assembly 1
4 HCH500-04 Gear Cover 1 21 HCH500-21 Disc Hub 2
5 HCH500-05 Pinion (With Pinion Gear) 1 22 HCH500-22 Brake Disc 1
6 HCH500-06 Load Gear 1 23 HCH500-23 Ratchet Gear 1
7 HCH500-07 Pinion Shaft With Washer 1 24 HCH500-24 Pawl Spring 1
9 HCH500-09 Gear-Side Plate 1 25 HCH500-25 Pawl 1
10 HCH500-10 Stripper 1 26 HCH500-26 Snap Ring For Pawl Pin 1
11 HCH500-11 Load Chain Anchoring 1 27 HCH500-27 Ratchet Gear Cover 1
12 HCH500-12 Bottom Hook Assembly 1 28 HCH500-28 Handwheel 1
13 HCH500-13 Load Chain Guide 1 29 HCH500-29 Hand Chain 1
14 HCH500-14 Load Sheave 1 30 HCH500-30 Washer for Pinion Shaft Nut 1
15 HCH500-15 Top Hook Assembly 1 31 HCH500-31 Check Nut 1
16 HCH500-16 Cutter Pin 1 32 HCH500-32 Cutter Pin For Check Nut 1
17 HCH500-17 Chain-End-Fixing Pin 1 33 HCH500-33 Handwheel Cover 1
18 HCH500-18 Load Chain 1 HCH-500-P-1010A-W6

HEAVY DUTY CHAIN HOIST (1 TON)
PARTS LIST
No. Parts No. Description Q'ty No. Parts No. Description Q'ty
1 HCH1000-01 Label 1 19 HCH1000-19 Load Chain Guide Pin 1
2 HCH1000-02 Nut 6 20 HCH1000-20 Wheel-Side Plate Assembly 1
4 HCH1000-04 Gear Cover 1 21 HCH1000-21 Disc Hub 2
5 HCH1000-05 Pinion (With Pinion Gear) 1 22 HCH1000-22 Brake Disc 1
6 HCH1000-06 Load Gear 1 23 HCH1000-23 Ratchet Gear 1
7 HCH1000-07 Pinion Shaft With Washer 1 24 HCH1000-24 Pawl Spring 1
9 HCH1000-09 Gear-Side Plate 1 25 HCH1000-25 Pawl 1
10 HCH1000-10 Stripper 1 26 HCH1000-26 Snap Ring For Pawl Pin 1
11 HCH1000-11 Load Chain Anchoring 1 27 HCH1000-27 Ratchet Gear Cover 1
12 HCH1000-12 Bottom Hook Assembly 1 28 HCH1000-28 Handwheel 1
13 HCH1000-13 Load Chain Guide 1 29 HCH1000-29 Hand Chain 1
14 HCH1000-14 Load Sheave 1 30 HCH1000-30 Washer for Pinion Shaft Nut 1
15 HCH1000-15 Top Hook Assembly 1 31 HCH1000-31 Check Nut 1
16 HCH1000-16 Cutter Pin 1 32 HCH1000-32 Cutter Pin For Check Nut 1
17 HCH1000-17 Chain-End-Fixing Pin 1 33 HCH1000-33 Handwheel Cover 1
18 HCH1000-18 Load Chain 1 HCH-1000-P-1010A-W6
HCH-1000

HEAVY DUTY CHAIN HOIST (1.5 TON)
PARTS LIST
No. Parts No. Description Q'ty No. Parts No. Description Q'ty
1 HCH1500-01 Label 1 19 HCH1500-19 Load Chain Guide Pin 1
2 HCH1500-02 Nut 6 20 HCH1500-20 Wheel-Side Plate Assembly 1
4 HCH1500-04 Gear Cover 1 21 HCH1500-21 Disc Hub 2
5 HCH1500-05 Pinion (With Pinion Gear) 1 22 HCH1500-22 Brake Disc 1
6 HCH1500-06 Load Gear 1 23 HCH1500-23 Ratchet Gear 1
7 HCH1500-07 Pinion Shaft With Washer 1 24 HCH1500-24 Pawl Spring 1
9 HCH1500-09 Gear-Side Plate 1 25 HCH1500-25 Pawl 1
10 HCH1500-10 Stripper 1 26 HCH1500-26 Snap Ring For Pawl Pin 1
11 HCH1500-11 Load Chain Anchoring 1 27 HCH1500-27 Ratchet Gear Cover 1
12 HCH1500-12 Bottom Hook Assembly 1 28 HCH1500-28 Handwheel 1
13 HCH1500-13 Load Chain Guide 1 29 HCH1500-29 Hand Chain 1
14 HCH1500-14 Load Sheave 1 30 HCH1500-30 Washer for Pinion Shaft Nut 1
15 HCH1500-15 Top Hook Assembly 1 31 HCH1500-31 Check Nut 1
16 HCH1500-16 Cutter Pin 1 32 HCH1500-32 Cutter Pin For Check Nut 1
17 HCH1500-17 Chain-End-Fixing Pin 1 33 HCH1500-33 Handwheel Cover 1
18 HCH1500-18 Load Chain 1 HCH-1500-P-1010A-W6
HCH-1500

HEAVY DUTY CHAIN HOIST (2 TON)
PARTS LIST
No. Parts No. Description Q'ty No. Parts No. Description Q'ty
1 HCH2000-01 Label 1 19 HCH2000-19 Load Chain Guide Pin 1
2 HCH2000-02 Nut 6 20 HCH2000-20 Wheel-Side Plate Assembly 1
4 HCH2000-04 Gear Cover 1 21 HCH2000-21 Disc Hub 2
5 HCH2000-05 Pinion (With Pinion Gear) 1 22 HCH2000-22 Brake Disc 1
6 HCH2000-06 Load Gear 1 23 HCH2000-23 Ratchet Gear 1
7 HCH2000-07 Pinion Shaft With Washer 1 24 HCH2000-24 Pawl Spring 1
9 HCH2000-09 Gear-Side Plate 1 25 HCH2000-25 Pawl 1
10 HCH2000-10 Stripper 1 26 HCH2000-26 Snap Ring For Pawl Pin 1
11 HCH2000-11 Load Chain Anchoring 1 27 HCH2000-27 Ratchet Gear Cover 1
12 HCH2000-12 Bottom Hook Assembly 1 28 HCH2000-28 Handwheel 1
13 HCH2000-13 Load Chain Guide 1 29 HCH2000-29 Hand Chain 1
14 HCH2000-14 Load Sheave 1 30 HCH2000-30 Washer for Pinion Shaft Nut 1
15 HCH2000-15 Top Hook Assembly 1 31 HCH2000-31 Check Nut 1
16 HCH2000-16 Cutter Pin 1 32 HCH2000-32 Cutter Pin For Check Nut 1
17 HCH2000-17 Chain-End-Fixing Pin 1 33 HCH2000-33 Handwheel Cover 1
18 HCH2000-18 Load Chain 1 HCH-2000-P-1010A-W6
HCH-2000

HEAVY DUTY CHAIN HOIST (3 TON)
PARTS LIST
No. Parts No. Description Q'ty No. Parts No. Description Q'ty
1 HCH3000-01 Label 1 19 HCH3000-19 Load Chain Guide Pin 1
2 HCH3000-02 Nut 6 20 HCH3000-20 Wheel-Side Plate Assembly 1
4 HCH3000-04 Gear Cover 1 21 HCH3000-21 Disc Hub 2
5 HCH3000-05 Pinion (With Pinion Gear) 1 22 HCH3000-22 Brake Disc 1
6 HCH3000-06 Load Gear 1 23 HCH3000-23 Ratchet Gear 1
7 HCH3000-07 Pinion Shaft With Washer 1 24 HCH3000-24 Pawl Spring 1
9 HCH3000-09 Gear-Side Plate 1 25 HCH3000-25 Pawl 1
10 HCH3000-10 Stripper 1 26 HCH3000-26 Snap Ring For Pawl Pin 1
11 HCH3000-11 Load Chain Anchoring 1 27 HCH3000-27 Ratchet Gear Cover 1
12 HCH3000-12 Bottom Hook Assembly 1 28 HCH3000-28 Handwheel 1
13 HCH3000-13 Load Chain Guide 1 29 HCH3000-29 Hand Chain 1
14 HCH3000-14 Load Sheave 1 30 HCH3000-30 Washer for Pinion Shaft Nut 1
15 HCH3000-15 Top Hook Assembly 1 31 HCH3000-31 Check Nut 1
16 HCH3000-16 Cutter Pin 1 32 HCH3000-32 Cutter Pin For Check Nut 1
17 HCH3000-17 Chain-End-Fixing Pin 1 33 HCH3000-33 Handwheel Cover 1
18 HCH3000-18 Load Chain 1 HCH-3000-P-1010A-W6
HCH-3000

HEAVY DUTY CHAIN HOIST (5 TON)
PARTS LIST
No. Parts No. Description Q'ty No. Parts No. Description Q'ty
1 HCH5000-01 Label 1 19 HCH5000-19 Load Chain Guide Pin 1
2 HCH5000-02 Nut 6 20 HCH5000-20 Wheel-Side Plate Assembly 1
4 HCH5000-04 Gear Cover 1 21 HCH5000-21 Disc Hub 2
5 HCH5000-05 Pinion (With Pinion Gear) 1 22 HCH5000-22 Brake Disc 1
6 HCH5000-06 Load Gear 1 23 HCH5000-23 Ratchet Gear 1
7 HCH5000-07 Pinion Shaft With Washer 1 24 HCH5000-24 Pawl Spring 1
9 HCH5000-09 Gear-Side Plate 1 25 HCH5000-25 Pawl 1
10 HCH5000-10 Stripper 1 26 HCH5000-26 Snap Ring For Pawl Pin 1
11 HCH5000-11 Load Chain Anchoring 1 27 HCH5000-27 Ratchet Gear Cover 1
12 HCH5000-12 Bottom Hook Assembly 1 28 HCH5000-28 Handwheel 1
13 HCH5000-13 Load Chain Guide 1 29 HCH5000-29 Hand Chain 1
14 HCH5000-14 Load Sheave 1 30 HCH5000-30 Washer for Pinion Shaft Nut 1
15 HCH5000-15 Top Hook Assembly 1 31 HCH5000-31 Check Nut 1
16 HCH5000-16 Cutter Pin 1 32 HCH5000-32 Cutter Pin For Check Nut 1
17 HCH5000-17 Chain-End-Fixing Pin 1 33 HCH5000-33 Handwheel Cover 1
18 HCH5000-18 Load Chain 1 HCH-5000-P-1010A-W6
HCH-5000

NOTE