Sumake SMNP48/O.E. User manual

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SUMAKE PNEUMATIC TOOLS
Air Push To Start-Shut Off Air Screwdriver
(Environment Protect) -Forward Type-
Test result according to EN ISO 11148-6:2012
SUMAKE INDUSTRIAL CO., LTD
4F,NO.351,Yangguang St.,Neihu District TAIPEI, TAIWAN, ZIP:114-91
MODEL
Vibration
EN ISO 28927-2
Noise : EN ISO 15744
Safety Instructions
Warning
Sound pressure level
Sound power level
SMNP48/O.E.
No Load: 0.8 m/s2
No Load: 80 dB(A)
No Load: 91 dB(A)
1- Read this manual and
understand all safety
instructions before operation
the tool.
2- Wear an approved
ear-protector and gloves while
operating tool.
SMNP50/O.E.
No Load: 0.8 m/s2
No Load: 80 dB(A)
No Load: 91 dB(A)
SMNP55/O.E.
No Load: 1.0 m/s2
No Load: 79 dB(A)
No Load: 90 dB(A)
SMNP60/O.E.
No Load: 0.9 m/s2
No Load: 80 dB(A)
No Load: 91 dB(A)
SMNP61/O.E.
No Load: 0.9 m/s2
No Load: 80 dB(A)
No Load: 91 dB(A)
SMNP65/O.E.
No Load: 0.9 m/s2
No Load: 80 dB(A)
No Load: 91 dB(A)
Uncertainty K= 1.5 m/s²
Uncertainty K= 3dB
SMNP48(50)(55)(60)(61)(65)/O.E.-S-2304F-MIF

ECDECLARATION OF CONFORMITY
We: SUMAKE INDUSTRIAL CO., LTD.
4F, No. 351, Yangguang St., Neihu District, Taipei City, Taiwan
declare in sole responsibility that the equipment
Equipment：AIR PUSH TO START-SHUT OFF AIR SCREWDRIVER
(ENVIRONMENT PROTECT) -FORWARD TYPE-
Model/ Serial No.：SMNP48(50)(55)(60)(61)(65)/O.E.
to which this declaration applies, complies with these normative documents:
Machinery Directive: 2006/42/EC
and conforms to the following EN standard,
EN ISO 12100: 2010
EN ISO 11148-6:2012
Name and Signature/Position Date and Place
2022/7/1
Mike Su –Managing Director Taipei, Taiwan
SMNP48(50)(55)(60)(61)(65)/O.E.-D-2207D-MIF

Air Nutrunner Motors Operator’s Manual
1
For safety use, Please Follow the instructions. The operation without your local regulations may cause serious injury. Read thoroughly and
understand this instruction manual and keep this within reach for future reference.
CLASSIFIED CAPACITY SPECIFICATIONS
Model No.
Free
Speed
Weight
O.A.L
Dia.
Air
Pressure
Min. air hose
bore
Air
Consumptio
n
Torque
range
Standard
Deviation
Fastening Capacity
Machine
Screw Dia.
Tapping
Screw Dia.
r.p.m.
g
mm
mm
Kg/cm2
mm
m3/min
Kgf-cm
%
SMNP61/O.E..
2400
1300
250
40
6.0
8.0
0.55
40-120
±3
M5.6-M8.0
M4.5-M6.3
Attention: If the nut runner will be attached heavier chuck or universal adaptor to anvil, the high-speed air nut runner might be shut off earlier. In
order to solve the problem, we would recommend to change adaptor material from steel to aluminum or change air nut runner to low-speed model.
Please use qualified 1/4” air plug to avoid air leakage or thread damaged problem. Before connect air hose, please be aware that there is no
abnormal stuff inside the hose.
OPERATIONS
1. To avoid the extra grease led to nut runner motor abnormal operation at low pressure condition, the new tool before usage please run the tool at air pressure
6kgs/cm to remove grease.
2. Please do not idle running the tool.
3. M5 Signal port fitting is used for transmission of 1) Start signal of tools, and 2) Stop signal of torque. The purpose is to record tightening screw numbers or
detect if the tightening task is correct.
4. Push to start type could increase torque precision and efficiency.
5. The nut runner shall stop operation automatically when setting torque is reached, the valve shall stop air supply and M5 signal port will create pressure stop
signal. After stop pressure finishing, the nut runner could be restarted to operate.
6. Torque adjustment is convenient; rotate torque adjustment ring to right direction is to increase torque and left side is to reduce torque.
7. Torque color ring design is convenient for nut runner torque management and identification.
8. Please clamp the nut runner at locking space in order to avoid motor operation disturbance.
9. There are two M5 screws inside anvil, outer is for fix purpose and inner one is to adjust nut runner shut off time. In case the operation is only shut off correctly
at first tightening work, please tighten inner M5 screw further. In case the nut runner cannot shut off correctly, please loose the inner M5 screw. After finishing
inner M5 screw adjustment task, please put back 2 pieces steel ball and then tighten outer M5 screw.
10. For O.E. type, incorrect direction of air inlet (black) and air exhaust (silver) might cause defective of nut runner motor.
AIR SUPPLY
1. Air tools are adversely affected by moisture. Since air from compressor contains much moisture and dust, it is desirable to provide a filter and lubricator in the
pipeline to remove such undesirable elements. Also take the drain out from air tank every day.
2. When using brand-new air hose or air pipe. Blow and clean the inside of air hose or pipe before installation.
3. Keep inside of air hose or air pipe clean to prevent airdrop problem caused by the lots of drain and dust accumulated and possibly make the inside diameter
smaller in the long use.
4. When disconnect air hose from air tool while in the operation do not drop air hose end to the floor as dust or other element may come into air hose.
5. Main air hose recommend pressure at 7.0kg/c m2 or 8.0kg/cm2. Use air regulator to keep stable air pressure at 5.5kg/cm2-6.0kg/cm2at the tool. It is important
to get proper air pressure at the tool for proper performance. Overloading air pressure might reduce the nut runner lifespan. Please select proper air hose per
specification information.
6. Equip air regulator to stable air pipe pressure and ensure accuracy (repetition accuracy) of the torque of the nut runner.
LUBRICATION
1. Lubrication is indispensable to air tolls. The most ideal maintenance is to install one lubricator to a tool for automatic oil feed, but if it is not available,
manual lubrication twice every day is recommended for longer life and keeping the efficient function of mechanism.
2. For manual lubrication, disconnect air hose and drop spindle oil(#30-#60) into the air feed inlet and then connect air hose for ideal running 2secs and then
finish lubrication maintenance. Every day once or twice maintenance could extend the tool lifespan.
SMNP61 O.E.-I-2208B-MI

Air Nutrunner Motors Operator’s Manual
2
M5 Signal Port – Automation Installation Diagram
⚫To configure pipeline, the required equipment include filter, pressure regulator, oil fog lubricator, etc.
⚫Please refer to air screwdriver specification chart for air tube’s diameter and working pressure selection.
⚫Installing automated tools requires a quick exhaust valve to ensure the tool is not disturbed by line pressure.
⚫Pressure sensor needs to be used with M5 Signal Port.
⚫Air screwdriver must have a M5 signal hole.
A= Filter
B= Pressure regulator
C= Oil fog lubricator
D= Quick exhaust valve (Ex: Mindman MVQE400-15A)
E= M5 port-Air screwdriver (Ex: SMxx)
F= Pressure sensor (Ex: SMC PSE530-M5-L)
G= PLC
M5 Signal Port – Automation Signal Figure
⚫P1: the pressure detected by M5 Signal Port when the screwdriver starts
⚫P0: when the torque reaches the target, M5 Signal Port will switch off the pressure, “Pressure=0”.
⚫The CPU can distinguish the fasten result based on the time between P1(On) and P0(Off).
⚫Please refer to the following figure.
Ts1 < fasten time tolerance: screw stuck or wrong (less than 1.6 sec.)
Ts2 = fasten time tolerance: fasten complete (between 1.6-2 sec.)
Ts3 > fasten time tolerance: screw stripped or wrong (more over than 2sec.)

SMNP61/O.E.
SMNP61/O.E.-P-2208A-MI
AIR PUSH TO START-SHUT OFF AIR SCREWDRIVER
(ENVIRONMENT PROTECT) -FORWARD TYPE-

SMNP61/O.E.
PARTS LIST
No. Parts No. Description Q'ty No. Parts No. Description Q'ty
1 2S5031 Air Exhaust [PT] 1 34 7S5261 Pin 3
1-1 2P3027 O Ring 1 35 1P6363 Fourth Gear Cage 1
1-2 2Q5001 O Ring 1 36 4W6023 Washer 1
2 2S5030 Air Inlet Bushing [PT] 1 37 5A6035 Center Housing 1
3 2Q5001 O Ring 1 38 7S6503 Ball Bearing 1
4 7Q2010 O Ring 1 39 6N2006 C Ring 1
5 2A6020 Exhaust Deflector/O.E. 1 40 2S6106 Retainer 1
6 7Q2010 O Ring 1 41 7S2102 Ball 32
7 2A5001 Connect/O.E. 1 42 6N5112 Spring 1
8 2Q5001 O Ring 1 43 3S5001 Pilot Pin 1
9 6N2104 Cone Spring 1 44 3S5214 Rear Clutch 1
10 6S2021 Valve Plate 1 45 7S2112 Ball 4
11 7Q2006 O Ring 1 46 3S6753 Center Clutch 1
12 6S6010 Operating Rod 1 47 3S5221 End Clutch 1
13 2Q2003 O Ring 1 48 7S2102 Ball 25
14 5A6105 End Housing (Black) 1 49 3S5235 Ball Race 1
15 7S2111 Screw 1 50 6N2006 C Ring 1
16 2Q5001 O Ring 1 51 3S2228 Slide Base 1
17 3P6040 Valve 1 52 6N5110 Spring 1
17-1 6S5115 Plug 1 53 3S7119 Anvil 1
18 7S5001 Ball Bearing 1 54 7S2105 Ball 2
19 1S6018-A End Plate 1 55 7S2112 Ball 2
19-1 7S5203 Pin 1 56 6N3010 Torque Spring 1
19-2 6S2015 Pin 1 57 2S5243 Washer 1
21 1P6016 Cylinder 1 57-1 7S2033 Bearing 2
22 1S6918 Rotor 1 57-2 2S2111 Washer 1
22-1 2S2209 Washer 1 58 3S6150 Clutch Housing 1
23 1P6049 Blade 6 59 6S2011 Needle Pin 3
26 1P3021 Front Plate 1 60 3A6007 Torque Ring 1
27 7S2031 Ball Bearing 1 61 6N2177 Spring 1
28 5S6212 Accelerator 1 62 6N2084 C Ring 1
28-1 7S2102 Ball 6 63 5S2107 Bit Slide Sleeve 1
28-2 7S5108 Screw 3 64 6N2134 Spring 1
28-3 7S2111 Screw 3 66 6N2034 C Ring 1
29 7S5121 Washer 1 67 5A6506 Torque Cover (Black) 1
30 3S2278 Accelerator Housing 1 68 2Q2002 Regulate Screw 1
31 1S6063 Internal Gear 1 69 7S2157 Screw 1
32 1P2142 16T Plate Gear 3 70 7S5108 Screw 1
33 7S2034 Ball Bearing 6
SMNP61/O.E.-P-2208A-MI
AIR PUSH TO START-SHUT OFF AIR SCREWDRIVER
(ENVIRONMENT PROTECT) -FORWARD TYPE-