Sumake CS-35B User manual

SUMAKE PNEUMATIC TOOLS
Air Drive Carton Stapler
CS-35B
SUMAKE INDUSTRIAL CO., LTD
4F,NO.351,Yangguang St.,Neihu District TAIPEI, TAIWAN, ZIP:114-91
Specification:
Crown
34.7mm
Shank
0.9x2.3mm
Nail Length
18mm & 22mm
(7/10”& 7/8”)
Tool Length (HxWxL)
218x115x342 mm
Air Pressure
5 ~ 7bar (75 ~ 100 psi)
Tool Weight
2.65 kg (5.83 lbs)
Load Capacity
100 pcs
Noise and Vibration:
Vibration
ISO 8662-11:1999
Noise
EN 12549:1999
EN ISO 4871
Remark
No Load:
1.3 m/s²
Sound Pressure Level
load: 89 dB(A)
Please always
wear ear
protector at
environment
noise level > 80
dB(A) due to
risk of impaired
hearing!
Sound power level
load: 100 dB(A)
Uncertainty
K= 1.5 m/s²
Uncertainty
K= 3dB
CS-35B-S-2003E-CJF

INSTRUCTION MANUAL
ITEM NO.: CS-35B, CS-32D
AIR DRIVE CARTON STAPLER
CS-35B(32D)-I-1303D-CJ
WARNING!
BEFORE OPERATING THIS STAPLER. ALL OPERATORS SHOULD STUDY
THIS MANUAL, TO UNDERSTAND AND FOLLOW THE SAFETY WARNINGS
AND INSTRUCTIONS. KEEP THESE INSTRUCTIONS WITH THE STAPLER FOR
FUTURE REFERENCE. IF YOU HAVE ANY QUESTION, CONTACT YOUR
DISTRIBUTOR.

3
PAGE
SAFETY INSTRUCTIONS..........................................................................................4
LUBRICATION AND MAINTENANCE ........................................................................5
AIR SUPPLY AND CONNECTIONS ...........................................................................5
LOADING THE TOOL.................................................................................................6
CHECK STAPLE LEG LENGTH .................................................................................7
CLINCH ADJUSTMENT .............................................................................................8
DEPTH ADJUSTMENT ..............................................................................................8
OPERATING THE TOOL ............................................................................................9
CLEANING THE TOOL ............................................................................................10
CLEARING A JAM FROM THE TOOL...................................................................... 11
TROUBLE SHOOTING ............................................................................................12
TEETH REPLACMENT ............................................................................................13
DRIVER REPLACEMENT ........................................................................................14
PUSHER SPRING REPLACEMENT ........................................................................15
VALVE’S AND TUBE’S O-RINGS REPLACEMENT .................................................16
PISTON REPLACEMENT ........................................................................................17
.............................................................................................................
18
EXPLODED VIEW ...................................................................................
19
TABLE OF CONTENTS
SPARE PARTS LIST

4
1. READ THIS MANUAL AND UNDERSTAND ALL SAFETY INSTRUCTIONS BERORE
OPERATION THE TOOL. IF YOU HAVE ANY QUESTIONS , PLEASE CONTACT
OUR AU . THORIZED REPRESENTA TIVES .
2. NEVER ALLOW TO USE TYPE OF FLAMMABLE GASES OXYGEN AS A POWER
SOURCE FOR THE TOOL . USE FILTERED , LUBRICETED , REQULATED ,
COMPRESSED AIR ONLY .
3. NEVER USE GASOLINE OR OTHER FLAMMABLE LIQUIDS TO CLEAN THE TOOL .
VAPORS IN THE TOOL WILL IGNITE BY A SPARK AND CAUSE THE TOOL TO
EXPLODE .
4. DO NOT EXCEED MAXIMUM PERMISSIBLE OPERATING PRESSIUE OF THE
TOOL（8㎏/㎝2）.
5. DISCONNECT THE TOOL FROM AIR SUPPLY BEFORE CLEANING JAMS ,
SERVICING , ADJUSTING , AND DURING NON-OPERATION .
6. DO NOT PULL THE TRIGGER WHEN CARRYING OR HOLDING THE TOOL .
NEVER CARRY THE TOOL BY THE HOSE OR PULL THE HOSE TO MOVE THE
TOOL.
7. AT THE WORKPLACE , ALWAYS WEAR THE PROTECTIVE EQUIPMENT SUCH AS
SAFETY GLASSES , HEARING PROTECTION AND HEAD PROTECTION .
8. DO NOT USE A CHECK VALVE OR ANY OTHER FITTING WHICH ALLOWS AIR TO
REMAIN IN THE TOOL .。
9. DO NOTPLACE YOUR HAND OR ANY PART OF YOUR BODY IN THE STAPLE
CLINCHING AREA OR ADJUSTMENT WINDOW OF THE TOOL WHEN
CONNECTING OR DISCONNECTING AIR SUPPLY .
10. NEVER POINT ANY OPERATIONAL DRIVING TOOL AT YOURSELF OR AT ANY
OTHER PERSON .
SAFETY INSTRUCTIONS
DANGER
WARNING

5
 YOUR TOOL REQUIRES LUBRICATION BEFORE YOU USE IT FOR THE FIRST TIME .
 DISCONNECT THE AIR SUPPLY FROM THE TOOL BEFORE LUBRICATING .
 TURN THE TOOL SO THE INLET IS FACING UP AND PUT ONE DROP OF HIGH SPEED
SPINDLE OIL , UNOCAL RX22 , OR 3-IN-1 OIL INTO AIR INLET . NERER USE DETERGENT
OIL OR ADDITIVES . OPERATE THE TOOL BRIEFLY AFTER ADDING OIL .
 WIPE OFF EXCESSIVE OIL AT THE EXHAUST , EXCESSIVE IOL WILL DAMAGE ORINGS OF
TOOL . IF IN-LINE OILER IS USED. MANUAL LUBRICATION THROUGH THE AIR NILET IS
NOT REQUIRED ON A DAILY BASIS .
THE FOLLOWING ILLUSTRATION SHOWS THE CORRECT MODE OF
CONNECTION TO THE AIR SUPPLY SYSTEM WHICH WILL INCREASE THE
EFFICIENCY AND USEFUL LIFE OF THE TOOL.
 MANY AIR TOOL USERS FIND IT CONVENIENT TO USE OILER TO HELP PROVIDE OIL
CIRCULATION THROUGH TOOL AND INCREASE THE EFFICIENCY AND USEFUL LIFE OF
THE TOOL . CHECK IOL LEVEL IN THE OILER DAILY .
 MANY AIR TOOL USER FIND IT CONVENIENT TO USE A FILTER TO REMOVE LIQUID
IMPURITIES WHICH CAN RUST OR WEAR INTERNAL PARLS OF THE TOOL . A FILTER ALSO
INCEREASE THE EFFICIENCY AND USEFUL OF THE TOOL . THE FILTER MUST BE
CHECKED ON A DAILY BASIS AND IF NECESSARY DRAINED .
LUBRICATION AND MAINTENANCE
NOTE
AIR SUPPLY AND CONNECTIONS
NOTE

6
DISCONNECT THE AIR SUPPLY.
PULL PUSHER（036）BACK UNTIL IT STOPS ON PUSHER PIVOTS
（032）THEN ROTATE PUSHER（036）TO POSITION .
INSERT 2 STICKS OF APPROPRIATE STAPLES INTO THE
MAGAZINE（030）FROM BACK . LET THE STICKS SLIDE
FORWARD TO THE FRONT OF THE MAGAZINE（036）
PULL PUSHER（036）BACK TO UPRIGHT POSITION AND GENTLY
LET THE PUSHER（036）SLIDE FORWARD AGAINST THE
STAPLES . DO NOT LET THE PUSHER（036）SLIDE FORWARD
AND STRIKE THE STAPLES AT HIGH SPEED FOR THIS MAY
DEFROM THE STAPLES OR DAMAGE THE TOOL .
LOADING THE TOOL

7
NOTE：DESCONNECT THE AIR SUPPLY
LOOSEN SET SCRCW（526）WITH 3 ㎜ HEXAGON WRENCH KEY .
TURN ADJUSTING FOD（018）180° WITH A SCREW DRIVER TO THE
DESIRED ADJUSTMENT .
IF WANT TO SHOOT LONG LEG STAPLES. LET“L＂ON ADJUSTING
ROD（018）UP .
IF WANT TO SHOOT SHORT LEG STAPLES. LET“S＂UP .
TIGHTEN SET SCREW（526）
CHECK STAPLE LEG LENGTH

8
NOTE：DISCONNECT THE AIR SUPPLY
USE ROD（DIA 3 ㎜）OR 2.5 ㎜ HEXAGON WRENCH KEY . TURN
COLLAR（006）THROUGH WINDOW CLOCKWISE TO CHINCH .
NOTE：REMOVE ADJUDTING TOOL AFTER ADJUSTMENT IS MADE .
NOTE：DISCONNECT THE AIR SUPPLY
LOOSEN FRONT SCREW（527）WITH 6 ㎜ HEXAGON WRENCH KEY .
PUSH THE BODY（007）UP AND ADJUST TO DESIRED DEPTH .
WHEN TOP EDGE OF ADJUSTMENT PLATE（019）IS AT IT’S
HIGHEST SETTING（NO.4）,THE TEETH（021,022）ARE AT THEIR
SHALLOWEST PENETRATION . IF SET AT LOWEST SETTING
（NO,1）THE TEETH（021,022）ARE AT THEIR DEEPEST
PENETRATION .
T
CLINCH ADJUSTMENT
DEPTH ADJUSTMENT

9
PROTECT YOUR EYES AND EARS . WEAR SAFETY GLASSES WITH SIDE SHIELDS . WEAR
HEARING PROTECTION . EMPLOYERS AND USERS ARE RESPONSIBLE FOR ENSURING
THE USER OR ANYONE NEAR THE TOOL WEAR THIS SAFETY PROTCETION .
TO PREVENT ACCIDENTAL INJURIES：NEVER , PLACE A HAND OR ANY OTHER PART OF
BODY IN STAPLE CLINCHING AREA OT ADJUSTMENT WINDOW . NEVER POINT TOOL
TOWARD ANYONE ELSE . NEVER ENGAGE IN HORSEPLAY . ALWAYS HANDLE THE TOOL
WITH CARE . NEVER PULL TRIGGER UNLESS TOOL IS IN PLACE OF CARTON.
CHECK AND REPLACE ANY DAMAGED OR WORN COMPONENTS ON THE TOOL MUST ALSO
BE REPLACED IF THEY ARE NOT LEGIBLE .
ADD A FEW DROPS OF UNOCAL R×22 OR 3-IN-1 OIL INTO THE AIR INLET .
INSTALL A QUICK CONNECT FITTING TO THE TOOL .
REAULATE THE AIR PRESSURE TO IBTAIN 6 ㎏/㎝2 THE TOOL .
INSERT STAPLES INTO YOUR TOOL FOLLOWING THE INSTRUCTIONS OF LOADING
THE TOOL .
RECONNECT THE AIR HOSE TO THE TOOL .
OPERATING THE TOOL
WARNING
WARNING
NOTE

10
GRASP HANDLE WITH ONE HAND POSITION ON BOX IN LINE WITH THE
DESIREDSTAPLE LOCATION . THERE IS A SMALL PROJECTION EITHER SIDE OF
THE MAGAZINE SEAT（038）AS AN AID IN LOCATING THE POSITION OF THE
STAPLE .（011）
STRONGEST CLOSURE REQUIRES END STAPLES CLOSE TO END OF BOX .
CHECK STAPLE CLINCHING IN SAMPLES OF BOX BOARD BEING USED .
ADJUSTMENTS FOR DEPTH OF PENETRATION & TIGHTNESS OF CLINCH ARE EASY
& INSTANTANEOUS , FULL ADVANTAGE SHOULD BE TAKEN OF THEM .
NEVER USE GASOLINE OR OTHER FLAMMABLE LIQUIDS TO CLEAN
THE TOOL . VAPORS IN THE TOOL WILL IGNITE BY A SPARK AND
CAUSE THE TOOL TO EXPLODE AND RESULT IN DEATH OR SERIOUS
PERSONAL INJURY.
DISCONNECT THE AIR SUPPLY FROM THE TOOL.
REMOVE TAR BUILDUP WITH KEROSENE #2 FUEL OIL OR DIESEL
FUEL . DO NOT ALLOW SOLVENT TO GET INTO THE CYLINDER OR
DAMAGE MAY OCCUR . DRY OFF THE TOOL COMPLETELY BEFORE
USE .
CLEANING THE TOOL
DANGER