Sumake CS-35B User manual

SUMAKE PNEUMATIC TOOLS
Air Drive Carton Stapler
CS-35B
SUMAKE INDUSTRIAL CO., LTD
4F,NO.351,Yangguang St.,Neihu District TAIPEI, TAIWAN, ZIP:114-91
Specification:
Crown
34.7mm
Shank
0.9x2.3mm
Nail Length
18mm & 22mm
(7/10”& 7/8”)
Tool Length (HxWxL)
218x115x342 mm
Air Pressure
5 ~ 7bar (75 ~ 100 psi)
Tool Weight
2.65 kg (5.83 lbs)
Load Capacity
100 pcs
Noise and Vibration:
Vibration
ISO 8662-11:1999
Noise
EN 12549:1999
EN ISO 4871
Remark
No Load:
1.3 m/s²
Sound Pressure Level
load: 89 dB(A)
Please always
wear ear
protector at
environment
noise level > 80
dB(A) due to
risk of impaired
hearing!
Sound power level
load: 100 dB(A)
Uncertainty
K= 1.5 m/s²
Uncertainty
K= 3dB
CS-35B-S-2003E-CJF

INSTRUCTION MANUAL
ITEM NO.: CS-35B, CS-32D
AIR DRIVE CARTON STAPLER
CS-35B(32D)-I-1303D-CJ
WARNING!
BEFORE OPERATING THIS STAPLER. ALL OPERATORS SHOULD STUDY
THIS MANUAL, TO UNDERSTAND AND FOLLOW THE SAFETY WARNINGS
AND INSTRUCTIONS. KEEP THESE INSTRUCTIONS WITH THE STAPLER FOR
FUTURE REFERENCE. IF YOU HAVE ANY QUESTION, CONTACT YOUR
DISTRIBUTOR.

3
PAGE
SAFETY INSTRUCTIONS..........................................................................................4
LUBRICATION AND MAINTENANCE ........................................................................5
AIR SUPPLY AND CONNECTIONS ...........................................................................5
LOADING THE TOOL.................................................................................................6
CHECK STAPLE LEG LENGTH .................................................................................7
CLINCH ADJUSTMENT .............................................................................................8
DEPTH ADJUSTMENT ..............................................................................................8
OPERATING THE TOOL ............................................................................................9
CLEANING THE TOOL ............................................................................................10
CLEARING A JAM FROM THE TOOL...................................................................... 11
TROUBLE SHOOTING ............................................................................................12
TEETH REPLACMENT ............................................................................................13
DRIVER REPLACEMENT ........................................................................................14
PUSHER SPRING REPLACEMENT ........................................................................15
VALVE’S AND TUBE’S O-RINGS REPLACEMENT .................................................16
PISTON REPLACEMENT ........................................................................................17
.............................................................................................................
18
EXPLODED VIEW
...................................................................................
19
TABLE OF CONTENTS
SPARE PARTS LIST

4
1. READ THIS MANUAL AND UNDERSTAND ALL SAFETY INSTRUCTIONS BERORE
OPERATION THE TOOL. IF YOU HAVE ANY QUESTIONS , PLEASE CONTACT
OUR AU . THORIZED REPRESENTA TIVES .
2. NEVER ALLOW TO USE TYPE OF FLAMMABLE GASES OXYGEN AS A POWER
SOURCE FOR THE TOOL . USE FILTERED , LUBRICETED , REQULATED ,
COMPRESSED AIR ONLY .
3. NEVER USE GASOLINE OR OTHER FLAMMABLE LIQUIDS TO CLEAN THE TOOL .
VAPORS IN THE TOOL WILL IGNITE BY A SPARK AND CAUSE THE TOOL TO
EXPLODE .
4. DO NOT EXCEED MAXIMUM PERMISSIBLE OPERATING PRESSIUE OF THE
TOOL(8㎏/㎝2).
5. DISCONNECT THE TOOL FROM AIR SUPPLY BEFORE CLEANING JAMS ,
SERVICING , ADJUSTING , AND DURING NON-OPERATION .
6. DO NOT PULL THE TRIGGER WHEN CARRYING OR HOLDING THE TOOL .
NEVER CARRY THE TOOL BY THE HOSE OR PULL THE HOSE TO MOVE THE
TOOL.
7. AT THE WORKPLACE , ALWAYS WEAR THE PROTECTIVE EQUIPMENT SUCH AS
SAFETY GLASSES , HEARING PROTECTION AND HEAD PROTECTION .
8. DO NOT USE A CHECK VALVE OR ANY OTHER FITTING WHICH ALLOWS AIR TO
REMAIN IN THE TOOL .。
9. DO NOTPLACE YOUR HAND OR ANY PART OF YOUR BODY IN THE STAPLE
CLINCHING AREA OR ADJUSTMENT WINDOW OF THE TOOL WHEN
CONNECTING OR DISCONNECTING AIR SUPPLY .
10. NEVER POINT ANY OPERATIONAL DRIVING TOOL AT YOURSELF OR AT ANY
OTHER PERSON .
SAFETY INSTRUCTIONS
DANGER
WARNING

5
YOUR TOOL REQUIRES LUBRICATION BEFORE YOU USE IT FOR THE FIRST TIME .
DISCONNECT THE AIR SUPPLY FROM THE TOOL BEFORE LUBRICATING .
TURN THE TOOL SO THE INLET IS FACING UP AND PUT ONE DROP OF HIGH SPEED
SPINDLE OIL , UNOCAL RX22 , OR 3-IN-1 OIL INTO AIR INLET . NERER USE DETERGENT
OIL OR ADDITIVES . OPERATE THE TOOL BRIEFLY AFTER ADDING OIL .
WIPE OFF EXCESSIVE OIL AT THE EXHAUST , EXCESSIVE IOL WILL DAMAGE ORINGS OF
TOOL . IF IN-LINE OILER IS USED. MANUAL LUBRICATION THROUGH THE AIR NILET IS
NOT REQUIRED ON A DAILY BASIS .
THE FOLLOWING ILLUSTRATION SHOWS THE CORRECT MODE OF
CONNECTION TO THE AIR SUPPLY SYSTEM WHICH WILL INCREASE THE
EFFICIENCY AND USEFUL LIFE OF THE TOOL.
MANY AIR TOOL USERS FIND IT CONVENIENT TO USE OILER TO HELP PROVIDE OIL
CIRCULATION THROUGH TOOL AND INCREASE THE EFFICIENCY AND USEFUL LIFE OF
THE TOOL . CHECK IOL LEVEL IN THE OILER DAILY .
MANY AIR TOOL USER FIND IT CONVENIENT TO USE A FILTER TO REMOVE LIQUID
IMPURITIES WHICH CAN RUST OR WEAR INTERNAL PARLS OF THE TOOL . A FILTER ALSO
INCEREASE THE EFFICIENCY AND USEFUL OF THE TOOL . THE FILTER MUST BE
CHECKED ON A DAILY BASIS AND IF NECESSARY DRAINED .
LUBRICATION AND MAINTENANCE
NOTE
AIR SUPPLY AND CONNECTIONS
NOTE

6
DISCONNECT THE AIR SUPPLY.
PULL PUSHER(036)BACK UNTIL IT STOPS ON PUSHER PIVOTS
(032)THEN ROTATE PUSHER(036)TO POSITION .
INSERT 2 STICKS OF APPROPRIATE STAPLES INTO THE
MAGAZINE(030)FROM BACK . LET THE STICKS SLIDE
FORWARD TO THE FRONT OF THE MAGAZINE(036)
PULL PUSHER(036)BACK TO UPRIGHT POSITION AND GENTLY
LET THE PUSHER(036)SLIDE FORWARD AGAINST THE
STAPLES . DO NOT LET THE PUSHER(036)SLIDE FORWARD
AND STRIKE THE STAPLES AT HIGH SPEED FOR THIS MAY
DEFROM THE STAPLES OR DAMAGE THE TOOL .
LOADING THE TOOL

7
NOTE:DESCONNECT THE AIR SUPPLY
LOOSEN SET SCRCW(526)WITH 3 ㎜ HEXAGON WRENCH KEY .
TURN ADJUSTING FOD(018)180° WITH A SCREW DRIVER TO THE
DESIRED ADJUSTMENT .
IF WANT TO SHOOT LONG LEG STAPLES. LET“L"ON ADJUSTING
ROD(018)UP .
IF WANT TO SHOOT SHORT LEG STAPLES. LET“S"UP .
TIGHTEN SET SCREW(526)
CHECK STAPLE LEG LENGTH

8
NOTE:DISCONNECT THE AIR SUPPLY
USE ROD(DIA 3 ㎜)OR 2.5 ㎜ HEXAGON WRENCH KEY . TURN
COLLAR(006)THROUGH WINDOW CLOCKWISE TO CHINCH .
NOTE:REMOVE ADJUDTING TOOL AFTER ADJUSTMENT IS MADE .
NOTE:DISCONNECT THE AIR SUPPLY
LOOSEN FRONT SCREW(527)WITH 6 ㎜ HEXAGON WRENCH KEY .
PUSH THE BODY(007)UP AND ADJUST TO DESIRED DEPTH .
WHEN TOP EDGE OF ADJUSTMENT PLATE(019)IS AT IT’S
HIGHEST SETTING(NO.4),THE TEETH(021,022)ARE AT THEIR
SHALLOWEST PENETRATION . IF SET AT LOWEST SETTING
(NO,1)THE TEETH(021,022)ARE AT THEIR DEEPEST
PENETRATION .
T
CLINCH ADJUSTMENT
DEPTH ADJUSTMENT

9
PROTECT YOUR EYES AND EARS . WEAR SAFETY GLASSES WITH SIDE SHIELDS . WEAR
HEARING PROTECTION . EMPLOYERS AND USERS ARE RESPONSIBLE FOR ENSURING
THE USER OR ANYONE NEAR THE TOOL WEAR THIS SAFETY PROTCETION .
TO PREVENT ACCIDENTAL INJURIES:NEVER , PLACE A HAND OR ANY OTHER PART OF
BODY IN STAPLE CLINCHING AREA OT ADJUSTMENT WINDOW . NEVER POINT TOOL
TOWARD ANYONE ELSE . NEVER ENGAGE IN HORSEPLAY . ALWAYS HANDLE THE TOOL
WITH CARE . NEVER PULL TRIGGER UNLESS TOOL IS IN PLACE OF CARTON.
CHECK AND REPLACE ANY DAMAGED OR WORN COMPONENTS ON THE TOOL MUST ALSO
BE REPLACED IF THEY ARE NOT LEGIBLE .
ADD A FEW DROPS OF UNOCAL R×22 OR 3-IN-1 OIL INTO THE AIR INLET .
INSTALL A QUICK CONNECT FITTING TO THE TOOL .
REAULATE THE AIR PRESSURE TO IBTAIN 6 ㎏/㎝2 THE TOOL .
INSERT STAPLES INTO YOUR TOOL FOLLOWING THE INSTRUCTIONS OF LOADING
THE TOOL .
RECONNECT THE AIR HOSE TO THE TOOL .
OPERATING THE TOOL
WARNING
WARNING
NOTE

10
GRASP HANDLE WITH ONE HAND POSITION ON BOX IN LINE WITH THE
DESIREDSTAPLE LOCATION . THERE IS A SMALL PROJECTION EITHER SIDE OF
THE MAGAZINE SEAT(038)AS AN AID IN LOCATING THE POSITION OF THE
STAPLE .(011)
STRONGEST CLOSURE REQUIRES END STAPLES CLOSE TO END OF BOX .
CHECK STAPLE CLINCHING IN SAMPLES OF BOX BOARD BEING USED .
ADJUSTMENTS FOR DEPTH OF PENETRATION & TIGHTNESS OF CLINCH ARE EASY
& INSTANTANEOUS , FULL ADVANTAGE SHOULD BE TAKEN OF THEM .
NEVER USE GASOLINE OR OTHER FLAMMABLE LIQUIDS TO CLEAN
THE TOOL . VAPORS IN THE TOOL WILL IGNITE BY A SPARK AND
CAUSE THE TOOL TO EXPLODE AND RESULT IN DEATH OR SERIOUS
PERSONAL INJURY.
DISCONNECT THE AIR SUPPLY FROM THE TOOL.
REMOVE TAR BUILDUP WITH KEROSENE #2 FUEL OIL OR DIESEL
FUEL . DO NOT ALLOW SOLVENT TO GET INTO THE CYLINDER OR
DAMAGE MAY OCCUR . DRY OFF THE TOOL COMPLETELY BEFORE
USE .
CLEANING THE TOOL
DANGER

11
DISCONNECT THE AIR SUPPLY .
PULL PUSHER(036)BACK AND ROTATE TO LOCKED POSITION .
INSERT LONG NOSE PLIERS OR SCREW DRIVER TO CLEAR JAM .
SLOWLY RELEASE PUSHER(036)BACK TO POSITION .
CLEARING A JAM FROM THE TOOL

12
STOP USING THE TOOL IMMEDIATELY IF ANY OF THE FOLLOWING PROBLEMS OCCUR .
SERIOUS PERSONAL INJURY COULD OCCUR . ANY REPAIRS OR REPLACEMENTS MUST BE
DONE BY A QUALIFIED PERSON OR AN AUTHORIZED SERVICE CENTER ONLY .
PROBLEM CAUSE REMEDY
AIR LEAKAGE FROM
TRIGGER .
O-RING ON VALVE (016)OR ON
TUBE(017)ARE DAMAGED .
O-RING MUST BE REPLACED
O-RINGSON VALVE(016)OR ON
TUBE(017)ARE DAMAGED .
O-RING MUST BE REPLACED
AIR LEAKAGE FROM
EXHAUST PORT .
PISTON’S O-RING(507)IS
DAMAGED .
O-RING MUST BE REPLACED
AIR LEAKAGE RROM
CYLINDER(004).
PISTON ROD PORT(007)
O-RING(519)IS DAMAGED .
REPLACE THE O-RING .
SLOW AND SHORT
TRAVEL CYCLING
CHECK FOR LOOSEND SCREW
(517)AND WEAR OF PARTS
(014,009)
POSITION ECCENTRIC PIN(013)AS SHOWN AND
TIGHTEN SCREW(517)RECHECK , FOR MAXIMUM
EFFICIENCY , SLIGHT ADJUSTMENT OF PIN AT THE
POSITION SHOWN MUST BE MADE UPWARD
DIRECTION IF SHORT TRAVEL OCCURS AND
DOWNWARD DIRECTION IF SLOW CYCLING
OCCURS .
SLOW AND SHORT TRAVEL
CYCLING .
CHECK AS NOTED IN SLOW AND SHORT TRAVEL
CYCLING SECTION .
TEETH SCREWS LOOSE . TIGHTEN SCREWS
STAPLE SIZE IS WRONG . USE THE PROPER SIZE STAPLE
EXCESSIVE JAMS:
INSUFFCIENT LUBRICATION CLEANING AND LUBRICATING SUITABLY .
UNEVEN CLINCH WRONG STAPLE SIZE CHECK FOR PROPER LEG LENGTH ADJUSTMENT &
CLINCHER SIZE .
TEETH(021,022)LOOSE TIGHTE N TEECH(021,022)
TEETH(021,022)ARE BROKEN REPLACE TEECH(021,022)
UNCLINCHED STAPLE
SLOW AND SHORT TRAVEL
CYCLING .
CHECK AS NOTED IN SLOW AND SHORT TRAVEL
CYCLING SECTION .
TROUBLESHOOTING
WARNING

13
NOTE:DISCONNECT THE AIR SUPPLY
LOOSEN SCREWS(530,531)AND NUT(542)WITH 8 ㎜
SPANNER AND 4 ㎜ HEXAGON WRENCH KEY .
REMOVE THE MAGAZINE(030)ASSEMBLY .
LOOSEN SCREWS(532)WITH 3 ㎜ HEXAGON WREM KEY .
CHANGE TEETH ONE AT A TIME TO PREVENT REVERS
TEETH .
TEETH REPLACEMENT

14
NOTE:DISCONNECT THE AIR SUPPLY
LOOSEN SCREWS(530,531)AND NUT(542)WITH 8 ㎜ SP ANNER AND 4 ㎜ HEXAGON
WRENCH KEY .
REMOVE THE MAGAZINE ASSEMBLY(030).
LOOSEN SET SCREW(526)WITH 3 ㎜ HEXAGON WRENCH KEY TO
UNLOCK ADJUSTING ROD(018).
SLIDE LINKAGE MECHANISM AND ADJUSTING ROD(018)
SIMULTANEOUSLY FROM COLLAR(006).
LOOSEN SCREWS(535)WITH 3 ㎜ HEXAGON WRENCH KEY . TAKE
OFF THE SPRING PIN(537)WITH HAMMER AND 6 ㎜ STRAIGHT ROD .
DRIVER REPLACEMENT

15
LOOSEN SCREWS(530,531)AND NUT(542)WITH
8㎜ SP ANNER AND 4 ㎜ HEXAGON WRENCH KEY .
REMOVE THE MAGAZINE ASSEMBLY(030).
PULL PUSHER(036)BACK UNTIL IT STOPS ON ROD , THEN
ROTATE PUSHER TO POSITION .
PUSH THE MAGAZINE SEAT(038)BACK AND TAKE OFF IT FROM
MAGAZINE .
LOOSEN CXREW(540)AND NUT(541)WITH 2.5 ㎜ HEXAGON
WRENCH KEY AND 7 ㎜ SOCKET WRINCH .
LOOSEN ROD(032)WITH 6 ㎜ OFFSET WRENCH REMOVE
PUSHER GUIDES (033). REMOVE PUSHER(030)
REMOVE SPRING PIN(545)WITH HAMMER AND 4 ㎜ (DIA)STRAIGHT
ROD .
PUSHER SPRING REPLACEMENT

16
LOOSEN SCREWS(513)WITH FLAT SCREW DRIVER .
REMOVE SPRING(012)LONG NOSE PLIERS .
REMOVE C-RING(546)WITH C-RING PLIERS .
REMOVE VALVE(017)AND TUBE(016)WITH A LONG NOSE
PLIERS .
VALVE’S AND TUBE’S O-RINGS REPLACEMENT

17
NOTE:DISCONNECT THE AIR SUPPLY
REMOVE SCREWS(530,531)AND NUT(542)WITH 8 ㎜ SP ANNER AND
4㎜ HEXAGON WRENCH KEY .
REMOVE THE MAGAZINE ASSEMBLY(030).
LOOSEN SET SCREW(526)WITH 3 ㎜ HEXAGON WRENCH KEY TO
UNLOCK ADJUSTING ROD(018).
SLIDE LINKAGE MECHANISM AND ADJUSTING ROD(018)
SIMULTANEOUSLY FROM COLLAR(006).
LOOSEN COLLAR(006)WITH 3 ㎜ HEXAGON WRENCH KEY REMOVE
SPRING(005).
LOOSEN SCREW(510)WITH 3 ㎜ HEXAGON WRENCH KEY REMOVE
BLOCK(004)THROUGH WINDOW .
LOOSEN SCREWS(501)WITH 3 ㎜ HEXAGON WRENCH KEY .
REMOVE CAP(001).
REMOVE PISTON ASSEMBLY . LOOSEN NUT(504)WITH 10 ㎜
SPANNER .
REMOVE PISTON(002)AND EXCHANGE A NEW ONE .
PISTON REPLACEMENT

CS-35B
(
32D
)
AIR DRIVE CARTON STAPLER CROWN 35MM(32MM)
CS-35B(32D)-P-1303F-CJ

CS-35B
(
32D
)
AIR DRIVE CARTON STAPLER CROWN 35MM(32MM)
PARTS LIST
No. Parts No. Description Q'ty No. Parts No. Description Q'ty
001A CS35B-001A Cap 1 501 CS35B-501 Hex.Soc.Hd.Bolt 4
002 CS35B-002 Piston 1 502 CS35B-502 Silencer 1
003 CS35B-003 Piston Rod 1 503A CS35B-503A O-Ring 1
004 CS35B-004 Block 1 504 CS35B-504 Hex.Nut 1
005 CS35B-005 Spring 1 505 CS35B-505 Washer 1
006 CS35B-006 Collar 1 506 CS35B-506 O-Ring 1
007A CS35B-007A Body Unit 1 507 CS35B-507 O-Ring 1
CS35B-008-A Air Plug (Nitto) 1 508 CS35B-508 Washer 1
CS35B-008-B Air Plug (Milton) 1 510 CS35B-510 Hex.Soc.Hd.Bolt 1
CS35B-008-C Air Plug (Orion) 1 511 CS35B-511 Spring Pin 1
009 CS35B-009 Block 1 512A CS35B-512A O-Ring 1
010 CS35B-010 Spring 1 513 CS35B-513 Trigger Screw 2
011 CS35B-011 Trigger 1 514 CS35B-514 Spring Washer 2
012 CS35B-012 Spring 1 515 CS35B-515 Spring Pin 1
013 CS35B-013 Rod 1 516 CS35B-516 Outside Teeth Washer 1
014 CS35B-014 Trigger's Control 1 517 CS35B-517 Hex.Soc.Hd.Bolt 1
015 CS35B-015 Spring 1 518 CS35B-518 Spring Pin 1
016 CS35B-016 Valve 1 519 CS35B-519 O-Ring 1
017 CS35B-017 Tube 1 520 CS35B-520 O-Ring 2
018 CS35B-018 Adjusting Rod 1 521 CS35B-521 O-Ring 1
019 CS35B-019 Adjusting Plate 1 522 CS35B-522 O-Ring 1
020 CS35B-020 Front Plate 1 523 CS35B-523 O-Ring 1
021 CS35B-021 Right Teeth 1 524 CS35B-524 O-Ring 1
022 CS35B-022 Left Teeth 1 525 CS35B-525 Rod 2
023 CS35B-023 Teeth Seat 2 526 CS35B-526 Hex.Soc.Hdless.Bolt 1
024 CS35B-024 Plate 2 527 CS35B-527 Hex.Soc.Hd.Bolt 1
025 CS35B-025 Block 1 529 CS35B-529 Spring Pin 4
CS35B-026 Driver [For CS-35B] 1 530 CS35B-530 Hex.Soc.Hd.Bolt 2
CS32D-026 Driver [For CS-32D] 1 531 CS35B-531 Hex.Soc.Hd.Bolt 4
027 CS35B-027 Cover Unit 1 532 CS35B-532 Hex.Soc.Flat Counter 2
CS35B-028 Driver Guide Unit [For CS-35B] 1 533 CS35B-533 Pin 4
CS32D-028 Driver Guide Unit [For CS-32D] 1 534 CS35B-534 Pin 2
029 CS35B-029 Plate 2 535 CS35B-535 Hex.Soc.Hd.Bolt 2
CS35B-030 Magazine [For CS-35B] 1 537 CS35B-537 Spring Pin 2
CS32D-030 Magazine [For CS-32D] 1 538 CS35B-538 Flat Hd.Screw 2
031 CS35B-031 Rod Nut 2 539 CS35B-539 Spring Pin 2
032 CS35B-032 Rod 2 540 CS35B-540 Hex.Soc.Flat Counter 1
034 CS35B-034 Spring 1 541 CS35B-541 Lock Nut 1
035 CS35B-035 Rooler 1 542 CS35B-542 Lock Nut 6
CS35B-036 Pusher Unit [For CS-35B] 1 543 CS35B-543 Washer 4
CS32D-036 Pusher Unit [For CS-32D] 1 545 CS35B-545 Spring Pin 1
038 CS35B-038 Magazine Seat 1 546 CS35B-546 C-Ring 1
039 CS35B-039 Right Pusher Guide 1 547 CS35B-547 E-Ring 1
040 CS35B-040 Left Pusher Guide 1 548 CS35B-548 Bracket 1
050 CS35B-050 Washer 2 549 CS35B-549 Hex.Soc.Flat Counter 2
051B CS35B-051B Washer 1 552 CS35B-552 Plastic Pin 1
052 CS35B-052 Washer 1 555A CS35B-555A Counter Balancer Hanger 1
053 CS35B-053 Cover 1 556A CS35B-556A Hex. Soc. Flat Counter 3
054 CS35B-054 Shaft 1 558 CS35B-558 Hex. Soc. Flat Counter Sunk Hd. Screw 1
CS-35B(32D)-P-1303F-CJ
036
008
026
028
030

ECDECLARATION OF CONFORMITY
We: SUMAKE INDUSTRIAL CO., LTD.
4F, No. 351, Yangguang St., Neihu District, Taipei City, Taiwan
declare in sole responsibility that the equipment
Equipment:AIR DRIVE CARTON STAPLER
Model/ Serial No.:CS-35B
to which this declaration applies, complies with these normative documents:
Machinery Directive: 2006/42/EC
and conforms to the following EN standard,
EN ISO 12100: 2010
EN 792-13:2000+A1:2008
Name and Signature/Position Date and Place
2014/5/12
MikeSu–ManagingDirector Taipei, Taiwan
CS-35B-D-1407D-CJF
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