Sumitomo HF-520 Series Operating instructions

Inverter HF-520 series
Sensorless Vector Control Inverter
Operating and Maintenance Manual
Type HF520□-□□□
Models 200 V Class, Three-Phase Input: 0.2 to 7.5 kW
200 V Class, Single-Phase Input: 0.2 to 2.2 kW
400 V Class, Three-Phase Input: 0.2 to 7.5 kW
NOTICE
1. Make sure that this operating and maintenence manual is
delivered to the end user of inverter unit.
2. Read this manual before installing or operating the inverter
unit, and store it in a safe place for reference. 1
2
3
4
5
A
B
C
D
Receiving
Mechanical Installation
Electrical Installation
Start-Up Programming &
Operation
Troubleshooting
Specications
Parameter List
Standard Compliance
Warranty
Manual
No.DM2301E-2
No.DM2301E-2.5
EA12 Printed 2021.04
Inverter HF-520 series
Operating and Maintenance Manual

Copyright © 2014 Sumitomo Heavy Industries,Ltd. All rights reserved.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording,
or otherwise, without the prior written permission of Sumitomo. No patent liability is assumed
with respect to the use of the information contained herein. Moreover, because Sumitomo
is constantly striving to improve its high-quality products, the information contained in
this manual is subject to change without notice. Every precaution has been taken in the
preparation of this manual. Sumitomo assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information
contained in this
publication.

3
Table of Contents
i. Preface & General Safety ............................................9
i.1 Preface..................................................................................10
Applicable Documentation ......................................................................... 10
Symbols............................................................................................................... 10
Terms and Abbreviations.............................................................................. 11
i.2 General Safety .....................................................................12
Supplemental Safety Information............................................................. 12
Safety Messages............................................................................................... 13
Drive Label Warnings ..................................................................................... 17
i.3 Application Precautions .....................................................18
General Application Precautions ............................................................... 18
Installation Environment .............................................................................. 19
Settings ............................................................................................................... 20
Compliance with Harmonic Suppression Guidelines......................... 20
General Handling ............................................................................................ 20
Notes on Motor Operation........................................................................... 22
1. Receiving ...................................................................25
1.1 Model Number and Nameplate Check...............................26
Nameplate.......................................................................................................... 26
1.2 Component Names..............................................................29
IP20/Open-Chassis.......................................................................................... 29

4
Table of Contents
IP20/NEMA Type 1 Enclosure ...................................................................... 31
Front Views......................................................................................................... 32
2. Mechanical Installation ............................................33
2.1 Mechanical Installation.......................................................34
Installation Environment .............................................................................. 34
Installation Orientation and Spacing ....................................................... 35
Exterior and Mounting Dimensions ......................................................... 37
3. Electrical Installation ................................................43
3.1 Standard Connection Diagram ..........................................44
3.2 Terminal Block Conguration ............................................47
3.3 Protective Covers ................................................................48
IP20/Open-Chassis Front and Bottom Cover Removal and Installation .... 48
IP20/NEMA Type 1 Front and Bottom Cover Removal and Installation ..... 49
IP20/NEMA Type 1 Top Cover Removal and Installation ................... 51
3.4 Main Circuit Wiring..............................................................53
Main Circuit Terminal Functions................................................................. 53
Wire Gauges and Tightening Torque........................................................ 53
Main Circuit Terminal Power Supply and Motor Wiring..................... 60
3.5 Control Circuit Wiring .........................................................62
Control Circuit Terminal Block Functions................................................ 62
Terminal Conguration ................................................................................. 64
Wiring Procedure............................................................................................. 66
3.6 I/O Connections...................................................................68
Sinking/Sourcing Mode Switch.................................................................. 68
3.7 Main Frequency Reference .................................................71
DIP Switch S1 Analog Input Signal Selection........................................ 71
3.8 Wiring Checklist ..................................................................73
4. Start-Up Programming & Operation .......................75
4.1 Using the Digital LED Operator..........................................76
Keys, Displays, and LEDs ............................................................................... 76

5
Table of Contents
LED Screen Displays........................................................................................ 78
LO/RE LED and RUN LED Indications........................................................ 78
Menu Structure for Digital LED Operator ............................................... 80
4.2 The Drive and Programming Modes..................................81
Changing Parameter Settings or Values.................................................. 81
Switching Between LOCAL and REMOTE................................................ 82
Parameters Available in the Setup Group............................................... 83
4.3 Start-up Flowcharts.............................................................84
Flowchart A: Basic Start-up and Motor Tuning..................................... 85
Subchart A1: Simple Motor Setup with Energy Savings
or Speed Search Using V/f Mode ............................................................ 86
Subchart A2: High Performance Operation Using
Sensorless Vector Motor Control ............................................................ 87
4.4 Powering Up the Drive........................................................88
Powering Up the Drive and Operation Status Display....................... 88
4.5 Application Selection..........................................................89
Setting 1: Water Supply Pump Application............................................ 89
Setting 2: Conveyor Application ................................................................ 90
Setting 3: Exhaust Fan Application ........................................................... 91
Setting 4: HVAC Fan Application................................................................ 92
Setting 5: Compressor Application........................................................... 92
Setting 6: Hoist Application......................................................................... 93
Notes on Controlling the Brake when Using the
Hoist Application Preset ................................................................................. 94
Setting 7: Traveling Application ................................................................. 97
Setting 8: Conveyor Application 2............................................................. 99
4.6 Basic Drive Setup Adjustments........................................100
Control Mode Selection: A1-02 ................................................................100
Initialize Parameter Values: A1-03 ...........................................................100
Frequency Reference Source: b1-01.......................................................101
Run Command Input Selection: b1-02 ..................................................103
Drive Duty Selection and Carrier Frequency Selection:
C6-01 and C6-02 .........................................................................................105
Drive Input Voltage Setting: E1-01..........................................................106
4.7 Auto-Tuning.......................................................................107

6
Table of Contents
Types of Auto-Tuning...................................................................................107
Before Auto-Tuning the Drive...................................................................107
Auto-Tuning Interruption and Fault Codes..........................................109
Performing Auto-Tuning.............................................................................109
Auto-Tuning Example ..................................................................................111
Input Data for Auto-Tuning........................................................................113
4.8 No-Load Operation Test Run ............................................117
No-Load Operation Test Run.....................................................................117
4.9 Test Run with Load Connected.........................................119
Test Run with the Load Connected.........................................................119
4.10Test Run Checklist .............................................................120
5. Troubleshooting......................................................123
5.1 Drive Alarms, Faults, and Errors.......................................124
Types of Alarms, Faults, and Errors..........................................................124
5.2 Fault Detection ..................................................................125
Fault Displays, Causes, and Possible Solutions ...................................125
5.3 Alarm Detection ................................................................146
Alarm Codes, Causes, and Possible Solutions .....................................146
5.4 Operator Programming Errors .........................................149
oPE Codes, Causes, and Possible Solutions..........................................149
5.5 Auto-Tuning Fault Detection............................................150
Auto-Tuning Codes, Causes, and Possible Solutions........................150
5.6 Diagnosing and Resetting Faults .....................................153
Fault Reset Methods.....................................................................................153
A. Specications ..........................................................155
A.1 Heavy Duty and Normal Duty Ratings.............................156
A.2 Single/Three-Phase 200 V Class Drive .............................157
A.3 Three-Phase 400 V Class Drives .......................................161
A.4 Drive Specications ..........................................................163
B. Parameter List .........................................................167

7
Table of Contents
B.1 Parameter Groups .............................................................168
B.2 Parameter Table ................................................................169
B.3 Applied Operation (Samples for Parameter Setting) .....230
C. Standards Compliance............................................233
C.1 European Standards .........................................................234
CE Low Voltage Directive Compliance...................................................234
EMC Guidelines Compliance.....................................................................238
C.2 UL Standards .....................................................................245
UL Standards Compliance..........................................................................245
Drive Motor Overload Protection............................................................257
C.3 Safe Disable Input Precautions ........................................259
Safe Disable Function Description..........................................................259
Installation .......................................................................................................259
C.4 Safety Guideline ................................................................260
D. Warranty ..................................................................267
D.1 Warranty ............................................................................268

8
Table of Contents
This Page Intentionally Blank

9
i
This section provides safety messages pertinent to this
product that, if not heeded, may result in fatality, personal
injury, or equipment damage. Sumitomo is not responsible
for the consequences of ignoring these instructions.
Preface & General
Safety
I.1 PREFACE............................................................... 10
I.2 GENERAL SAFETY................................................ 12
I.3 APPLICATION PRECAUTIONS ............................ 18
Preface & General
Safety