Super Handy GUO097 User manual

Operator's Manual
REV 1.1
WARNING:
Carefully review and understand all INSTRUCTIONS prior to operating this device. Failure to
follow the safety rules and other basic safety precautions may result in serious personal injury.
Keep these instructions in a safe place and accessible so that they can be reviewed as required.
Keep these instructions to assist in future servicing needs.
330lbs Material Lift

INDEX
1. WARNING -------------------------------------------------------------------------------- 1
2. MAIN USE -------------------------------------------------------------------------------- 1
3. TECHNICAL SPECIFICATIONS ---------------------------------------------------- 1
4. ASSEMBLY ------------------------------------------------------------------------- 2~5
5. COMMISSIONING&PREPARATION ---------------------------------------------- 5
6. MAIN COMPONENTS----------------------------------------------------------------- 6
7. OPERATION -------------------------------------------------------------------------- 7~9
8. MAINTENANCE ------------------------------------------------------------------ 9~12
9. TRANSPORTATION&STORAGE ------------------------------------------------ 12
10. WARRANTY ------------------------------------------------------------------------- 12
11. TROUBLE SHOOTING ------------------------------------------------------------ 13
12. EXPLODED AND PARTS LIST -------------------------------------------------- 14

1. WARNING
• Before using or performing maintenance on your Material Lift, please read the manual
thoroughly to familiarize yourself with the proper usage of and maintenance of your product.
• This Material Lift should only be used in a professional and safe manner, Maintenance and
Testing Personnel should only use this equipment when necessary.
• The material lift must be inspected before use, if a material lift is damaged, has malfunction-
ing or missing parts, do not use, contact the manufacturer for replacememt parts.
• Unauthorized modifications to the product in any way are not permitted and can be danger-
ous. Unauthorized modifications will automatically void all product warranty and the manufac-
turer bears no liability to damages or injuries caused by such unauthorized modifications..
• Do not place your legs, feet or other body parts under the lift during using.
• This lift is not designed for the use of transporting or lifting people, pets or livestock of any sort.
• To avoid the risk of lift overturning when loading, ensure that the center of gravity of the heavy
objects is in the right place on the forks or flatbed (refer to 7.1).
• All heavy objects should be centered properly before lifting or moving the unit.
• Do not turn the winch counterclockwise to lift weight.
• Do not put nylon rope close to a fire source or sharp objects,such as blade.
• Do not overload the lift.
• The operator must not leave the lift unattended while in use during the lifting process of the
heavy objects. When walking away from the Lift, operator must lower the height of the heavy
objects.
• Do not remove or obscure the labels on the lift, make sure all labels are clear and easy to
read, otherwise do not use it.
• Do not operate this material lift if you are under 16 years old.
2. MAIN USE
Material lift with compact design and ease of operation. Intended for small and medium-sized
warehouses, processing workshops, home areas handling or loading and unloading heavy
objects, can achieve short distance or small space to move heavy objects and other opera-
tions.
3. TECHNICAL SPECIFICATIONS
• The maximum load capacity of the heavy objects in
area from center to root area is 330lbs (150kg).
• The maximum load capacity of the heavy objects in
head area is 156lbs (70kg).
EN 1
SKU#
Lifting Height
Max. Lifting Weight
Towing Form
Size
Net Weight/gross Weight
GUO097
39.37" (1000mm)
330lbs (150kg)
Fork; Flatbed (option）
38.2 "x23.6 "x51.2" (970x600x1300mm)
79lbs(36kg) / 94lbs(43kg)
Fork Center
Head
Area
Head
Area
Root
Area
Root
Area

4. ASSEMBLY
EN2
Part No.
1
2
3
Description
Primary frame
Universal wheel 8"
Base
Q’ty
1
2
1
Part No.
4
5
6
Description
Wheel carrier
Fork
Flat plate
Q’ty
2
2
1
Flat washer 8mm
8 pcs
R-pin
2 pcs
Flat washer 12mm
8 pcs
Hexagon flange
bolt M8x60mm
4 pcs
D-pin
8 pcs
Nut M8
4 pcs

Assembly Steps
Step 1: Directional Wheel
The directional wheel (B) and flat washer 12mm (C) are inserted into the axle in turn, and then
R-pin (A) is inserted into the axle positioning hole.
Follow this procedure for the other side of the directional wheel. (See Fig.1)
Step 2: Base
Insert the base (B) into the primary frame (A), centering it. Insert M8x60mm bolt (C) through
the hole and place 1 spacer (D) on each side, tighten with lock nut (E). Insert the bolt (F) from
the left side according to the figure, and install the base.(See Fig.2)
EN 3
Fig. 1
Fig. 2
A
B
B
A
C
D
E
F

Step 3: Wheel carrier
Insert the wheel carrier (C) into the base (A) interface, then insert the D-pin (B) into the
positioning hole and secure it to prevent loosening. If the wheel carrier (C) still slides, the
corresponding D-pin (B) is not properly connected and secured. (See Fig.3)
Step 4. Fork
Insert the fork (C) into the fork interface (A), making sure the fork (C) hole is aligned with the
fork interface (A) hole. Insert the 2 D-pins (B) into the fork interface (A) holes and secure them.
(See Fig.4)
Recommended tools: rubber hammer- knock the fork into the hole.
EN4
Fig. 4
Fig. 3
A
B
C
B
A
C

Step 5. Flat plate
The flat plate (B) is placed flat on the fork (C), and the holes on both sides of the plate and the
fork are aligned and the D-pin (A) is inserted to fix it. (See Fig.5)
5. COMMISSIONING&PREPARATION
1. Check that all bolts are tightened securely before operation.
2. Confirm that the tires are free of cracks, bulges and other defects and that the tire pressure is
maintained at 30±2psi.
3. Perform a No-load test run prior to initial usage, to confirm that the universal wheel rotation
flexible, forward and backward movement freely.
4. Verify that the weight being handled or loaded does not exceed 330lb (150kg).
5. This equipment with brake device, please park on flat ground. Never leave or park your materi-
al Lift with a heavy load on any slope.
EN 5
Fig. 5
B
A
C

6. MAIN COMPONENTS
EN6
Part No.
1
2
3
4
5
6
Description
Universal wheel (2")
Directional wheel (8")
Brake pedal: control equipment parking
Fork
Roller
Positioning pin
Part No.
7
8
9
10
Description
Nylon rope
Winch: handle clockwise rotation to
lift the fork height, counterclockwise
rotation to lower the fork height.
Handle
Nylon rope roller
10
5
4
7
1
8
2
9
3
6

7. OPERATION
7.1 Placement of heavy objects
a. Place the heavy objects on the fork flatbed with the center of the heavy objects aligned with
the center of the fork (shown as below).
b. If the heavy objects may slide, always center the heavy objects and secure it to the forks.
EN 7
Center of the heavy objects is close to or aligned with the center line of the forks.
Fork Center
Fork CenterFork Center
Heavy Objects Center
Heavy
Objects
center
deviation
from fork
center
Heavy Objects Center
Heavy Objects Center

7.2. Operation of the brake mechanism
a. When moving the lift, make sure the brake device of the lift is in the off position. the operation
method is: press the pedal with your foot to release the break, as shown below (See Fig. A)
b. When the lift truck is stopped or parked for a long time, in order to avoid the risk caused by the
sliding of the lift truck, the brake device needs to be in the engaged position, and the operation
method is: press the brake pedal with your foot. (See Fig. B)
7.3. Heavy Objects handling
7.3.1 Basic operations
a. Place the heavy objects on the lift, see 7.1 for
details of placement.
b. Before moving the lift, make sure the brakes
of the lift are released. When the lift is stopped
or parked for a long time, the brakes should be
in the braking state (see 7.2 for details of
operation).
7.3.2 Tilt operation
If the lift truck carries heavy objects within 60kg,
in order to increase the driving speed and
improve the working efficiency, the lift truck
(including the heavy objects) can be tilted at a
suitable angle and operated in the following way.
a. Fork height from the base not exceeding
200 mm.
b. Holding the armrest position with both
hands.
c. Hold the wheel axle of the base with the foot and use both hands to tilt the lift back at the right
angle.
d. Maintain the proper angle of backward tilt and drag the lift to travel.
e. Step on the wheel axle of the base with your foot and slowly put down the lift until all four
wheels touch the ground.
EN8
Fig. BFig. A
200

7.4. Positioning pin operation
To prevent the forks from sliding when handling
the lift, please screw the star bolt into the hole
of the tube to fix the forks.
Please loosen the star bolt when you need to lift.
7.5. Folding handle operation
Folding operations.
a. Pull the handle outward for a short distance.
b. Then turn the handle to the inside, you can
complete the folding operation.
8. MAINTENANCE
8.1 Directional wheel replacement
a. First pull out the R-pin from the axle hole,
take out the washer, and then use a rubber
hammer to knock the directional wheel out
of the axle.
b. Insert the replacement directional wheel
into the axle in place, install the washer
and then insert the R-pin into the axle
hole.
8.2 Universal Wheel Replacement
a. Loosen the four M5 locknuts first, then
remove the universal wheel.
b. After replacing the universal wheel,
tighten the four M5 lock nuts.
EN 9

8.3 Pulley replacement
a. Remove the retaining ring from the pin, and
then pull out the pin.
b. Using the new pulley, place the nylon rope
in the groove of the pulley and place the
pulley at the installation position, put the
pins in order and use the tool to put the
retaining ring into the pins to complete
the replacement of the pulley.
8.4 Flat plate replacement
a. Shake the winch handle, the forks (including
flat) to the right position (convenient to
replace the height of the plate is
appropriate).
b. Take out the D-pins on both sides and
remove the flat plate respectively.
c. Place the replacement plate on the forks
and insert the D-pins into the pin holes
of the forks and plate on both sides
respectively (lock them) to complete
the plate replacement.
8.5 Fork replacement
a. Remove the D-pins from each side and pull
out the forks in the downward direction.
b. Insert the new fork into the mounting
interface and insert the D-pins into the
pin holes and lock them respectively.
c. Replace the fork on the other side
according to the above steps.
EN10

8.6 Nylon rope replacement
Note: Before replacing the nylon rope, make
sure the fork in the lowest position, for safety
reasons, it is recommended to make the
nylon rope in the loose state.
a. Disassembly of nylon rope.
①Disassembly of nylon rope and support
plate: first unscrew the nut, pull the wire
rope with your hand, and pull out the s
crew with the other hand.
② Disassembly of nylon rope and winch.
• Loosen the 2 nuts first and remove the
platen.
• The nylon rope in turn from the winch hole
C, hole B and hole A pull out, pull out the
process needs to be operated carefully to
avoid the elasticity of the nylon rope injury.
• Remove the nylon rope from the winch
shaft and pull it out from the pulley to
complete the removal of the nylon rope.
EN 11
A
C
B

EN12
b. Installation of nylon rope.
①Installation of nylon rope and winch.
• First insert the nylon rope (unbuckled end)
into the groove of the pulley first.
• Thread the nylon rope through hole A
(inside-out), hole B (outside-in) and hole
C (inside-out) of the winch in turn and place
the end of the nylon rope between the two
screw holes.
• Two screws into the screw holes (from inside
to outside), the pressure plate into the
screws and press the nylon rope, tighten
the nut, complete the nylon rope and
winch installation.
②Nylon rope and support plate installation:
the fork is in the lowest position, pull the
other end of the nylon rope by hand, so
that the press button through hole and
the support plate installation hole
concentric alignment, screws into the
hole and lock the nut, that is, the
completion of the installation of nylon
rope.
9. TRANSPORTATION&STORAGE
1. When storing the product, it should be stored in a cool, dry and dust-free place, avoiding direct
sunlight and rain.
2. When transporting, loading and unloading the products, it is strictly prohibited to throw, drop,
throw, and trample and other barbaric operations.
10. WARRANTY
Twelve (12) months for workmanship of the product, except for wearing parts. Warranty period
starts from the product purchase date. Warranty covers material quality and workmanship only.
Warranty does not cover product for issues caused by improper usage or any operation not in
accordance with the specifications of this manual. Any modification or tampering with the
product in any way voids the warranty.
A
A
C
B
C
B

EN 13
11. TROUBLE SHOOTING
1. Normal maintenance and regular servicing will extend the life of the equipment.
2. The following troubleshooting guide lists the most common problems, causes and solutions.
Problem(s)
Abnormal noise
or jamming when
the winch handle
is rotating.
The lift does not
move smoothly or
has strange noises.
Possible Cause
1. Foreign objects on the nylon rope.
2. Nylon rope breakage.
3. Roller damage.
4. Sliding rail with foreign objects.
5. Slide rail roller damage.
6. Star bolt is not disengaged.
1. Universal wheel damage.
2. Directional wheel with foreign
objects.
Corrective Action
1. Clear the foreign body of the
nylon rope.
2. Replace the nylon rope.
3. Replace the roller.
4. Remove foreign objects from
the slide rail.
5. Replace the slide rail roller .
6. Star bolt dislodged.
1. Replace the universal wheel.
2. Removal of foreign bodies.

EN14
Great Circle USA
Support Line: 1-866-493-0524
[email protected]
www.greatcircleus.com
Part No.
1
2
3
4
5
Description
Nylon rope pulley
Primary frame
D-pin
Base
Directional wheel
Q’ty
1
1
8
1
2
Part No.
6
7
8
9
10
Description
Wheel carrier
Universal wheel
Nut
Fork
Flat plate
Q’ty
2
2
8
2
1
12. EXPLODED VIEW AND PARTS LIST
Size: 145x210mm REV 12/14/22 6.02.00054157克双铜
10
1
4
7
9
3
5
2
3
68
3