REID LIFTING porta-gantry 500 Installation instructions

ASSEMBLY VIDEO
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Assembly & Operation

No. 1 in lightweight, portable, safe lifting solutions
2
CONTENTS
INTRODUCTION
CORRECT OPERATION
• Intended Use
• Inspection Prior to Initial Operation
• Inspection Before Starting Work
• Maximum Capacity
NOTES FOR CORRECT USAGE
• Warning
• Attaching the Load
• Temperature Range
• Regulations
INSPECTION/MAINTENANCE
• Regular Inspections
• Maintenance/Repair
• Storage and Transportation
• Marking
ATEX
• ATEX - Classification
• ATEX - Identification
• ATEX - Spark Formation
• ATEX - Static Electricity
• ATEX - Inspection, Maintenance & Repair
IRATA
LANGUAGE
ASSEMBLY INSTRUCTIONS
VARIANTS AND OPTIONS
• Wind Up Jack Legs
• WUJL Inspection / Maintenance
• Ratchet Beam Elevation System
• Easy Conversion to Winched Configuration
• Customised Configurations
PORTA-GANTRY RANGE
• Detailed Dimensions
• P ORTA -GANTRY 5000
• P ORTA -GANTRY RAPIDE
QUALITY & SAFETY
• Accreditations
TESTING
PRODUCT IPR
INSPECTION RECORD

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INTRODUCTION
All users must read these operating instructions
carefully prior to the initial operation. These
instructions are intended to acquaint the user with the
machine/hoist and enable him/her to use it to the full
extent of its intended capabilities.
The operating instructions contain important
information on how to handle the gantry in a safe,
correct and economic way. Acting in accordance with
these instructions helps to avoid dangers, reduce
repair costs and down time and to increase the
reliability and lifetime of the gantry.
Anyone involved in doing any of the following work with
the gantry must read the operation instructions and
act accordingly:
• Operation, including preparation, troubleshooting
during operation and cleaning
• Maintenance, inspection, repair
• Tra nspor t
Apart from the operating guide, health & safety
and accident prevention act valid for the respective
country and area where the gantry frame is used,
the commonly accepted regulations for safe and
professional work must be adhered to.
It is incumbent on the user or instigator of work with
the equipment that all users have suitable medical and
physical capabilities. Likewise the competent person
should ensure there is a rescue plan in place in the
event of an emergency that could occur during
the work.
N.B. This document should form an element of the
overriding Risk Assessment and Method Statement
required for each lift.

No. 1 in lightweight, portable, safe lifting solutions
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CORRECT OPERATION
Intended Use
The PO RTA-GANTRY is intended to be used for the
lifting of goods or the lifting of persons, or for providing
a safety anchor for the prevention of falls.
N.B. We recommend that the device is dedicated to
either goods or personnel use and where reasonably
practicable to avoid using the structure for both.
PO RTA-GANTRYs are suitable for Rope Access and
have been tested to 15KN static load as per test
requirements of IRATA International Code of Practice
(ICOP).
Inspection Prior to Initial Operation
Each PORTA-GANTRY must be inspected prior to initial
operation by a competent person. The inspection
is visual and functional and shall establish that the
structure is safe and has not been damaged by
incorrect assembly, transport or storage. Inspections
are instigated by the user.
Inspection Before Starting Work
The inspection procedure requires that a valid
inspection/test certificate has been submitted to and
checked by the user.
Before starting work inspect the gantry assembly and
all load-bearing components for visual defects. Check
the integrity of all profiles for denting and bolt holes for
wear and elongation. Furthermore, test the trolley for
free movement along the beam.
Ensure that the overall working load limit (WLL) is
adhered to – following the necessary Risk Assessment
and Method Statement.
Maximum Capacity
The PO RTA-GANTRY is designed to lift and lower
loads up to its rated capacity. The capacity indicated
on the frame is the maximum working load limit
(WLL) or safe working load (SWL) which must not be
exceeded (definition is country dependent).
When being used as a personnel lifting anchor the
user must use a body harness and retractable device
or shock absorber to EN355, ANSI Z359.6-09 or
CSA Z259.16-04 that limits the maximum allowed
force (M.A.F.) to 6kN. Winches used with the
PO RTA-
GANTRY
should comply to EN1496:2017
or equivalent.
Only ONE person/load may be attached to ONE
trolley in accordance with the WLLs.
The gantry has an up-rated capacity for personnel
positioning. This is when the structure is to be
used as an anchor for lifting persons that have
a suitably low chance of falling through a free
distance and only carried out following a
comprehensive risk assessment.
While the PO RTA-GANTRY has the capacities stated
in the table below, it is only one part of a fall arrest
system which is only as strong as its lowest rated
component. Each lift must be properly planned and
all weights clearly known along with the WLLs and
constraints of all fall arrest system devices.
The
PO RTA-GANTRY has different ratings depending upon the application as detailed in the table below:
Application Capacity
Goods [kg] 500 1000 2000 3000
Fall Arrest* 3 persons 3 persons 5 persons 5 persons
Max. Combined Personnel
Lifting Capacity [kg] 250 400 750 1000
*Only Applicable to P ORTA-GANTRY systems being used in accordance with PD CEN/TS 16415:2013. When
being used in accordance with EN795:2012, the structure shall be limited to a maximum of one user in fall arrest.

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The capabilities stated in the table below are only
applicable to standard range PORTA-GANTRY systems.
Bespoke versions of the gantry are available tailored
to specific lifting needs. If unsure about your system
consult serial labels, information filled in on page 23 or
consult your supplier. A custom gantry is designated
by a product number ending with a “C” found on the
serial label attached to each A-frame and the beam.
For custom designed gantries please contact your
supplier for appropriate rating and capabilities.
In the event of simultaneous goods and personnel
combined lifting or when being used as a fall arrest
system in sub-zero AND wet conditions contact the
supplier as capacities may be reduced.
NOTES FOR CORRECT USAGE
• We recommend the use of load-sensing or overload
protection devices on all lifts
• The Risk Assessment and Method Statement must
consider additional loading resulting from any “wet
lift” situations
• Ensure suitable winches and connection plates are
used for all applications
• Due care and attention should be practiced
when transporting and storing the gantry to
avoid damage
• Assemble only as instructed (ensure all bolts are
present and fitted correctly as per instructions).
• We recommend that gloves should be worn when
using this equipment
• Set up the gantry at a safe distance from the hazard
and subsequently move the structure into place
• The beam must be horizontal prior to any lift and
A-frames vertical and parallel to each other
• Do not use the gantry if the trolley does not run
freely along the beam
• Attach hoist only to the lifting point on the trolley
• Avoid side pull. Lowering and lifting should only be
carried out when the load chain/lifeline form a
straight and vertical line between the load and lifting
attachment point on the trolley
• Do not allow load to swing
• When lifting keep the load low to the ground.
• NEVER walk away from structure whilst connected to
the equipment i.e. connected by a fall arrest block or
winch
• Only raise and lower loads when CASTOR BRAKES
are ENGAGED
• When using the gantry as a fall arrest anchor the required
clearance of the fall arrest device should be considered
- refer to device’s Assembly & Operation manual and
consider the height adjustment on the gantry
• Before the gantry is used consideration must be given
to the potential effects of the lifelines over sharp
edges, chemical reagents, electrical conductivity,
cutting, abrasion, climatic exposure and the effect of
offset forces as a result of pendulum falls
• The gantry is not to be moved under load except
when a Competent Person or authority approves
a Risk Assessment and a Method Statement for a
particular reason
• To ensure stability of the structure, the operating
span of the beam must be equal to or greater than
the distance between the castors on the A-Frame
Warning
• The equipment shall not be used outside its limitations,
or for any purpose other than that for which it is intended
• When winching only one lifeline should be used with
each sheave and they should never cross paths with
each other
• Do not lift or transport loads while personnel are in
the danger zone
• Do not allow personnel to pass under a suspended load
• When gantry is used with multiple persons attached
working procedures should dictate that individual
lifelines do not cross and become tangled
• It is NOT recommended to mix the use of the gantry
with personnel and goods lifting concurrently
• Never leave a suspended load unattended
• Start moving the load along the beam only after it has
been attached correctly and all personnel are clear of
the danger zone
• Be aware of hazards when setting up/folding down,
eg. hands/fingers trapped in rotating parts

No. 1 in lightweight, portable, safe lifting solutions
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INSPECTION/MAINTENANCE
Regular Inspections
To ensure that the gantry frame remains in safe
working order it must be subjected to thorough periodic
inspections by a competent person. Inspections are to
be 6 monthly for personnel lifting and 12 monthly for
goods only unless adverse working conditions or profile
of use dictate shorter periods. The components of the
gantry frame are to be inspected for damage, wear,
corrosion or other irregularities. To check for worn
parts it may be necessary to disassemble the gantry
frame. Particular attention should be paid to the areas
of the structure described under Inspection Prior to
Initial Operation.
Repairs should only be carried out by an approved
specialist workshop that uses original spare parts.
It is recommended that once inspected the device is
marked with the date of next inspection.
Inspections are instigated by the user.
If detailed information is required on inspection
and test criteria, please refer to your supplier’s
technical department.
Please refer to page 23 for the equipment
Inspection Record.
If using the Gantry in explosive atmospheres see
additional section titled ATEX.
Maintenance/Repair
In order to ensure correct operation not only the
operations instructions, but also the conditions for
inspection and maintenance must be complied with.
If defects are found stop using the P O RTA -GANTRY
immediately.
No alterations or additions to the equipment should be
made without the written consent of the manufacturer.
Any repair shall only be carried out in accordance with
the manufacturer’s procedures.
It is recommended to maintain the equipment in a clean
and dry manner. Cleaning is suggested using a sponge
or cloth with warm, soapy water (using diluted domestic
washing up liquid), rinsing and allowing to dry.
• It is essential for safety that the P O RTA -GANTRY is
withdrawn from use immediately should:
1. Any doubt arise about its condition for safe use
Or
2. It has been used to arrest a fall and not be used
again until confirmed in writing by a competent
person that it is acceptable to do so
• Be aware of adverse weather, high, gusty or
moderate/strong breeze conditions could impose
horizontal loads, potentially affecting the stability of
the structure. If weather conditions are impacting
lifting operations, work should be stopped and
gantry should be disassembled. If disassembling
is not possible, the gantry should be tied to a rigid
structure to avoid overturn
Attaching the Load
The operator must ensure that the hoist is attached
in a manner that does not expose him or other
personnel to danger by the hoist, chain(s) or the load.
Temperature Range
The P ORTA -GANTRY can be operated in ambient dry
temperatures between -20° and +55°C (-4°F to 131°F).
Consult your supplier in case of extreme working
conditions.
If used in sub-zero and wet conditions,
fall arrest appliances characteristics may change.
Regulations
The P ORTA -GANTRY complies with the following
regulations:
ATEX Directive - 2014/34/EU, PPE Regulation (EU)
2016/425, Machinery Directive 2006/42/EC, The
Provision and Use of Work Equipment Regulations
1998 (S.I. 1998 No. 2306), The Lifting Operations and
Lifting Equipment Regulations 1998 (S.I. 1998 No.
2307). In conformity with AS/NZS 5532:2013.
The safety regulations of the respective country
for using manual lifting equipment must be strictly
adhered to. EN795:2012, PD CEN/TS 16415:2013,
ANSI Z359.18 and CSAZ259.16-15.

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Storage and Transportation
When transporting the components the user must
take note of the manual handling considerations.
Do not throw the gantry or its components down or
stack items on top of it. Always place properly on the
ground avoiding damage to the equipment.
Marking
The serial labels indicate:
• The product identification number
• The product’s unique serial number
• The goods’ WLL of the device
• The year of manufacture
• The standards to which the device is approved
• The ATEX rating of the product (if applicable) -
see ATEX section.
• CE 0088: Notified body number (currently LRQA)
who are responsible for approving REID Lifting’s
quality control system
Read
Assembly & Operation instructions
PO RTA-GANTRY 500-3000kg
Assembly & Operation instructions
ATEX
This product has been designed for use in explosive
atmospheres. If the product is to be used in explosive
atmospheres then the following section must be
followed. Any different or exceeding use is considered
incorrect and REID Lifting Ltd will not accept any
responsibility for damages resulting from false
application. The risk is solely with the user. If the
product has been customised in any way then it may
not comply with standards and not be suitable for use
in explosive atmospheres. If this is the case then the
product will not have any of the below marking. If in
doubt contact your REID representative.
ATEX - Classification
As standard, the product meets the requirements
of Category 3 equipment for use in Zone 2 explosive
atmospheres, providing a normal level of protection
where mixtures of air and gases, vapours or mists or
by air/dusts mixtures are unlikely to occur or, if they
do occur, are likely to do so only infrequently and for a
short period only.
Or
The product can be supplied to meet the requirements
of Category 2 equipment for use in Zone 1 explosive
atmospheres, providing a high level of protection where
mixtures of air and gases, vapours or mists or by air/
dusts mixtures are likely to occur.
ATEX - Identification
In addition to the previous Marking section, the product
will have the following identification on the serial label:
As Standard for Zone 2 Environments:
II 3 GD T6
Identification for protection against explosions
II: Unit group II – non-mining application
3: Category 3 – Normal safety for use in Zone 2
GD: For use in gas (G) & dust (D) atmospheres
T6:Temperature class – Max 85°C
Or
As an Upgrade for use in Zone 1
Environments:
II 2 GD T6
Identification for protection against explosions
II: Unit group II – non-mining application
2: Category 2 – High safety for use in Zone 1
GD: For use in gas (G) & dust (D) atmospheres
T6:Temperature class – Max 85°C

No. 1 in lightweight, portable, safe lifting solutions
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ATEX - Spark Formation
Increased danger of ignition may emanate from
clashing of special material pairings. These are
non corrosion-resistant steel or cast iron against
aluminium, magnesium or pertinent alloys. This
applies especially in case of rust or surface rust.
When assembling the product and inserting fastening
components they must be clear of rust and debris of
any kind. Care must be taken to ensure the product
is handled in a suitable manner, is never thrown and
always placed onto the ground.
For Zone 1 and 2 applications, the height of the
PO RTA-GANTRY should NOT be adjusted using the
ratchet mechanism and/or geared wheel within the
said zone.
REID recommend the use of corrosion resistant tools
when assembling the PORTA-GANTRY system to
prevent the possibility of any sparks.
For ATEX Zone 1 use, stainless steel castor brackets
are fitted to reduce the possibility of a spark.
ATEX - Static Electricity
For Zone 2 applications static electricity has been
identified as potential for build up leading to an
incendive spark. Although the risk of such ignition is
unlikely the gantry must be earthed during assembly
and use. This can be achieved by attaching a 4mm
earthing lead to a convenient location on metallic
parts of both the Gantry and Trolley.
In Zone 1 applications, for added explosion protection,
the gantry is fitted with anti-static trolley rollers,
stainless steel fasteners and therefore does not
need to be earthed. However, the effectiveness of
the conductivity during operation can be affected
by a dirty tread or other environmental influences
and therefore must be checked by the operator
periodically.
ATEX - Inspection, Maintenance
& Repair
If using the gantry in explosive atmospheres, in
addition to the Regular Inspection/Maintenance
information found on page 6, these additional
instructions should be followed.
Inspections shall be instigated by the user prior to
each use if used in a potentially explosive atmosphere.
Inspections and maintenance shall be carried out at a
safe distance away from an explosive atmosphere.
Special attention should be given to dust deposits on
the structure, especially in areas where the profiles
come into contact, and should be wiped clean and
care taken not to apply materials that could create
electrostatic charging. Additionally the bearings in
the trolley rollers and castors should be checked to
ensure they rotate freely.
The structure is predominantly constructed from
aluminium which will not rust. However there are
steel components used throughout. These are
the fasteners, castors, master-link, trolley rollers,
A-frame height adjustment gearing system (if fitted)
and the height adjustment ratchet (if fitted). Where
there is sign of any rust deposits on the aluminium
structure it should be wiped clean as above and where
there is sign of rust on a steel component then that
component should be removed from use and the
structure not used until a replacement is fitted.
IRATA
PO RTA-GANTRYs are suitable for Rope Access and
have been tested to 15KN static load as per test
requirements of IRATA International Code of Practice
(ICOP).
LANGUAGE
It is essential for the safety of the user that if this
product is re-sold outside the original country of
destination the reseller shall provide instructions
for use, maintenance, for periodic examination and
for repair in the language of the country in which the
product is to be used.

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ASSEMBLY INSTRUCTIONS
Gloves Hard hatProtective footwear
N.B. Appropriate PPE should be worn:
The P ORTA -GANTRY and its constituent components are described in the image below.
Leg
Lockable Castors
‘Trap’ Plate
Hockey Stick
Strut Handle
Strut
Leg Brace
Bolts, Nuts & Washers
Cheek Plate
Trolley
Beam
Adjustable Upright

No. 1 in lightweight, portable, safe lifting solutions
10
1. PO RTA-GANTRY system delivered flat packed on
a pallet:
• 2 x A-Frames
• 1 Trolle y
• Beam (sometimes shipped separately)
2. Gantry Tool Set (supplied as an option):
• Ratchet handle 1/2” sq drive
• 24mm socket
• 24mm combination spanner
• 14mm long series allen key
• 14mm Hex key socket
4. Assemble each A-Frame by:
• Positioning legs and bolt in place
• Attaching leg brace
The unit is most easily assembled with the
A-Frames at their lowest height setting and this
is the recommended position to start from.
3. A-Frame prior to assembly

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8. Lay the two A-Frames a beam length apart on a
flat surface in line with each other with the castor
wheels outward and brakes on.
Lay the beam on the A-Frames, resting on Bolt 1
on each cheek plate.
7. Cheek Plates bolts 1 and 2
5. Apply the castor brakes
Put brakes on only with protective footwear
ensuring that the castors are in the
orientation shown.
Do not use hands
6. Pre Assembly visual check
• Beam
• Trolle y
• 2 x A-Frames
• Tool Set (Option)
Bolt 2
Bolt 1
Lock castors in
orientation shown:

No. 1 in lightweight, portable, safe lifting solutions
12
9. Offer one end of the beam to the rear bolt-hole on
the cheek-plate (Bolt 1) and insert a bolt. Put on
plain washer, spring washer then nut, finger tight.
N.B. The gantry beam has adjustment holes to
narrow the footprint of the gantry. This is best done
when the gantry is assembled with 2 persons sliding
the A-frame inwards while 1-2 persons steady the
gantry by holding the beam – this will require the
use of a step ladder. If this process is required to
be carried out often then an upgrade to ‘lobed cheek
plates’ can be purchased which allows the gantry to
be assembled as steps 8-21 but with one A-frame
inward from the end of the beam.
10. Visual Check 11.
Thread beam trolley over the other end of the
beam and lock with friction brake at
approximately centre position.
Or
Attach gated trolley and lock with friction break.

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15. With the help of another person, scissor the
beam and A-Frame into position (using the first
bolt as a hinge).
Be careful not to trap any fingers in this
operation
Scissoring system - Keeping hands
clear of potential “Pinch” area
marked with warning tape
Chain Hoist opposite
end of beam
14. At this stage it may be useful to attach the lifting
device to the trolley in order to avoid having to lift
and attach when gantry is fully erect. This avoids
a working at height problem when attaching
a hoist.
13. Visual Check
12. Offer opposite side of beam to the rear bolt-hole
on the cheek-plate (Bolt 1) and insert bolt.
Put on plain washer, spring washer then nut,
finger tight.

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16. Insert the second bolt into the cheek-plate.
Tighten both bolts until spring washer is fully
depressed. (Do not over tighten)
17. Visual Check
18. Move trolley to other end of beam, opposite to
the end to be raised, and secure by tightening
the trolley knob.
(For additional safety whilst the beam is at such
an angle a spare bolt can temporarily be placed in
an adjustment point on the beam to prevent the
trolley slipping down the beam)
19. Repeat the scissor activity at the opposite end
of the gantry.

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23. Decide on the height required (always using the lowest
possible setting for the work in hand). Adjust the
upright position on one A-Frame (a 2 man operation
– one on the bolts and one on the upright) by removing
2 x upright securing bolts and moving the upright to
the appropriate setting by lifting from the strut handle.
Re-secure with bolts, nuts and washers (do not over
tighten). Repeat the height adjustment at the
opposite end.
Beam height
adjustment bolts
(2 bolts on
each upright)
Tighten all bolts to
27 Nm (20 ft lbs) or
until spring washers
are fully depressed
22. If the hoist is not already attached to the
suspension point on the trolley, do so now (using
stepladder if height setting requires).
If this is not safe, disassemble the gantry and
re-start adding the hoist prior to scissoring the
A-Frames.
21. The gantry is now erect at its lowest height
setting.
20. Insert and tighten the final beam bolt.

No. 1 in lightweight, portable, safe lifting solutions
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24. Release trolley brake and castor brakes to position
the gantry over the load ensuring, when possible,
that the load is lifted from the center of the beam.
N.B. ENSURE THE BEAM IS HORIZONTAL AND
CASTORS ARE LOCKED PRIOR TO ANY LIFT.
If the wind up jack legs are fitted the following points must
be observed:
1. Check whether the castors fitted are Load Rated
(or Pneumatic)
N.B. For pneumatic (non load bearing) castors
the WUJL system must always be applied prior to
performing any lift. If load rated castors are fitted
the operator can choose whether the castors or
WUJL take the load on each foot of the gantry.
2. When transporting over ground or manoeuvring the
gantry, into position, always have the jack leg in the
‘parked’ position as in figure 1 right or remove if required
3. Position the gantry for the lift before setting the
heights with the jack
4. Before lifting ensure all jacks are in the correct lifting
position and are secured with locking pins and clips as in
figure 2
5. Manually raise each leg/castor in turn and set the
height by rotating jack handle clockwise
6. Having set the adjustment of all four legs, stand back
from the gantry and ensure that the gantry uprights
are vertical and the beam is horizontal
7. If the ground that the load spreading feet are on is soft
and likely to sink when the load is applied put boards
under the feet to spread the load further.
8. Having performed the lifting operations, return gantry
to it’s castors and park the jack leg as in figure 1
VARIANTS & OPTIONS
• Wind Up Jack Legs
• Ratchet Beam Elevation System
• Easy conversion to winched capability
• Customised Configurations
• P ORTA -GANTRY 5000
• P ORTA -GANTRY RAPIDE
Wind Up Jack Leg Option (WUJL)
WUJL option may be fitted to the gantry – this gives
fine adjustment in the height setting (300mm total lift
on the uprights) and gives independent foot adjustment,
particularly useful on uneven ground.
Universal Braket WLL 500-5000kg capacity.
WUJL Inspection / Maintenance
The jack legs and brackets should be subjected to periodic
inspections by a competent person in line with gantry
inspection and maintenance guidelines (see page 6).
It is recommended that when not in use the jack legs are
removed and stored in a clean and dry manner.
The jack leg should be lubricated with EP2 grease on the
internal thread and gears, at regular intervals (up to 6
months maximum), depending on service conditions.
Fig. 3
Example application
Fig.1
Wind Up Jack Leg in
‘parked’ position
Fig.2
Jacks secured with locking
pins and clips
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Ratchet Beam Elevation
System option
(Two Person Operation Recommended – one on each
A-Frame)
Always wear gloves when using this item.
1. Decide on the height required (always use the lowest
setting for the work in hand).
2. Ensure the claw-hook at the end of ratchet strap is
positively engaged with the bottom hole on A-Frame
upright.
3. Remove lower bolt on trap plate.
4. Tension ratchet strap to take the upright/beam weight.
5. Remove upper bolt on trap plate.
6. Operate ratchet to adjust height to required setting,
ensuring that the bolt holes are aligned.
7. Re-insert upper bolt and nut/washer assembly.
8.
Ease tensioned strap aside, and re-insert lower bolt
and secure.
9. Repeat steps 2-8 on the second A-Frame, ensuring
that both A-Frames finish at the same height (or do
both in parallel with second person).
10. Check all bolts on the gantry are sufficiently secure by
ensuring all spring washers are fully depressed.
11. If the hoist is not already attached to the suspension
point on the trolley, do so now (using stepladder if
height setting requires). If this is not safe, disassemble
gantry and re-start from the scissoring operation of
the Gantry Assembly Instructions - Step 11.
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F i g .1
Wind Up Jack Leg in
‘parked’ position
Fig.2
Jacks secured with locking
pins and clips
WUJL Inspection / Maintenance
The jack legs and brackets should be subjected to periodic
inspections by a competent person in line with gantry
inspection and maintenance guidelines (see page 6).
It is recommended that when not in use the jack legs are
removed and stored in a clean and dry manner.
The jack leg should be lubricated with EP2 grease on the
internal thread and gears, at regular intervals (up to 6
months maximum), depending on service conditions.
Fig. 3
Example application
Fig.1
Wind Up Jack Leg in
‘parked’ position
Fig.2
Jacks secured with locking
pins and clips
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Ratchet Beam Elevation
System option
(Two Person Operation Recommended – one on each
A-Frame)
Always wear gloves when using this item.
1. Decide on the height required (always use the lowest
setting for the work in hand).
2. Ensure the claw-hook at the end of ratchet strap is
positively engaged with the bottom hole on A-Frame
upright.
3. Remove lower bolt on trap plate.
4. Tension ratchet strap to take the upright/beam weight.
5. Remove upper bolt on trap plate.
6. Operate ratchet to adjust height to required setting,
ensuring that the bolt holes are aligned.
7. Re-insert upper bolt and nut/washer assembly.
8.
Ease tensioned strap aside, and re-insert lower bolt
and secure.
9. Repeat steps 2-8 on the second A-Frame, ensuring
that both A-Frames finish at the same height (or do
both in parallel with second person).
10. Check all bolts on the gantry are sufficiently secure by
ensuring all spring washers are fully depressed.
11. If the hoist is not already attached to the suspension
point on the trolley, do so now (using stepladder if
height setting requires). If this is not safe, disassemble
gantry and re-start from the scissoring operation of
the Gantry Assembly Instructions - Step 11.
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Fig. 3
Example application
WUJL Inspection/Maintenance
The jack legs and brackets should be subjected to
periodic inspections by a competent person in line with
gantry inspection and maintenance guidelines
(see page 6).
It is recommended that when not in use the jack legs
are removed and stored in a clean and dry manner.
The jack leg should be lubricated with EP2 grease
on the internal thread and gears, at regular
intervals (up to 6 months maximum), depending
on service conditions.
Ratchet Beam Elevation
System Option
(Two Person Operation Recommended – one on each
A-Frame)
Always wear gloves when using this item.
1. Decide on the height required (always use the lowest
setting for the work in hand)
2. Ensure the claw-hook at the end of ratchet strap is
positively engaged with the bottom hole on
A-Frame upright
3. Remove lower bolt on trap plate
4. Tension ratchet strap to take the
upright/beam weight
5. Remove upper bolt on trap plate
6. Operate ratchet to adjust height to required setting,
ensuring that the bolt holes are aligned
WUJL Inspection / Maintenance
The jack legs and brackets should be subjected to periodic
inspections by a competent person in line with gantry
inspection and maintenance guidelines (see page 6).
It is recommended that when not in use the jack legs are
removed and stored in a clean and dry manner.
The jack leg should be lubricated with EP2 grease on the
internal thread and gears, at regular intervals (up to 6
months maximum), depending on service conditions.
Fig. 3
Example application
Fig.1
Wind Up Jack Leg in
‘parked’ position
Fig.2
Jacks secured with locking
pins and clips
Tel: [phone] www.reidlifting.com
Ratchet Beam Elevation
System option
(Two Person Operation Recommended – one on each
A-Frame)
Always wear gloves when using this item.
1. Decide on the height required (always use the lowest
setting for the work in hand).
2. Ensure the claw-hook at the end of ratchet strap is
positively engaged with the bottom hole on A-Frame
upright.
3. Remove lower bolt on trap plate.
4. Tension ratchet strap to take the upright/beam weight.
5. Remove upper bolt on trap plate.
6. Operate ratchet to adjust height to required setting,
ensuring that the bolt holes are aligned.
7. Re-insert upper bolt and nut/washer assembly.
8.
Ease tensioned strap aside, and re-insert lower bolt
and secure.
9. Repeat steps 2-8 on the second A-Frame, ensuring
that both A-Frames finish at the same height (or do
both in parallel with second person).
10. Check all bolts on the gantry are sufficiently secure by
ensuring all spring washers are fully depressed.
11. If the hoist is not already attached to the suspension
point on the trolley, do so now (using stepladder if
height setting requires). If this is not safe, disassemble
gantry and re-start from the scissoring operation of
the Gantry Assembly Instructions - Step 11.
PG O&M v15 EN.indd 15 20/04/2017 16:02:56
WUJL Inspection / Maintenance
The jack legs and brackets should be subjected to periodic
inspections by a competent person in line with gantry
inspection and maintenance guidelines (see page 6).
It is recommended that when not in use the jack legs are
removed and stored in a clean and dry manner.
The jack leg should be lubricated with EP2 grease on the
internal thread and gears, at regular intervals (up to 6
months maximum), depending on service conditions.
Fig. 3
Example application
Fig.1
Wind Up Jack Leg in
‘parked’ position
Fig.2
Jacks secured with locking
pins and clips
Tel: [phone] www.reidlifting.com
Ratchet Beam Elevation
System option
(Two Person Operation Recommended – one on each
A-Frame)
Always wear gloves when using this item.
1. Decide on the height required (always use the lowest
setting for the work in hand).
2. Ensure the claw-hook at the end of ratchet strap is
positively engaged with the bottom hole on A-Frame
upright.
3. Remove lower bolt on trap plate.
4. Tension ratchet strap to take the upright/beam weight.
5. Remove upper bolt on trap plate.
6. Operate ratchet to adjust height to required setting,
ensuring that the bolt holes are aligned.
7. Re-insert upper bolt and nut/washer assembly.
8.
Ease tensioned strap aside, and re-insert lower bolt
and secure.
9. Repeat steps 2-8 on the second A-Frame, ensuring
that both A-Frames finish at the same height (or do
both in parallel with second person).
10. Check all bolts on the gantry are sufficiently secure by
ensuring all spring washers are fully depressed.
11. If the hoist is not already attached to the suspension
point on the trolley, do so now (using stepladder if
height setting requires). If this is not safe, disassemble
gantry and re-start from the scissoring operation of
the Gantry Assembly Instructions - Step 11.
PG O&M v15 EN.indd 15 20/04/2017 16:02:56
Easy Conversion to
Winched Configuration
Beams are ready to accept the sheave carrier and
A-Frames are ready to accept any winch brackets.
A winch kit would be required to connect the gantry
system for winched use
Read the Winch Kit
Assembly & Operation instructions
Winch Kit
Assembly & Operation instructions
Customised Configurations
For customised systems additional assembly and
operation information may be provided as required.
7. Re-insert upper bolt and nut/washer assembly
8. Ease tensioned strap aside, and re-insert lower bolt
and secure
9. Repeat steps 2-8 on the second A-Frame, ensuring
that both A-Frames finish at the same height (or do
both in parallel with second person)
10. Check all bolts on the gantry are sufficiently secure
by ensuring all spring washers are fully depressed
11. If the hoist is not already attached to the
suspension point on the trolley, do so now (using
stepladder if height setting requires). If this is
not safe, disassemble gantry and re-start from
the scissoring operation of the Gantry Assembly
Instructions - Step 14

No. 1 in lightweight, portable, safe lifting solutions
18
The height of each gantry beam is easily adjusted by the release of 2 bolts on each upright and can be easily and safely
raised into position by increments of 200 or 150mm depending on product.
To assist with this activity a Geared Wheel or Ratchet system is provided for the larger gantries; manual on smaller
frames.
Unique portable gantry system that can safely lift up to 5000kg, with manual assembly on just 4 bolts.
PORTA-GANTRY RANGE
NOTE - Beam Height Adjustment
WLL Rating (kg)
Standard Beam Length (mm)
2500 3000 3920 4570 5500 6000 8400 9000
500
1000
2000
3000
5000
19
19
19
19
39
22
22
22
22
47
29
29
29
37
61
34
34
34
43
71
41
41
52
85
85
44
44
93
93
X
62
79
130
130
X
66
84
X
X
X
Weight of Beams (kg)
PORTA-GANTRY RANGE | Beam Options (mm)

Tel: [phone] www.reidlifting.com
PORTA-GANTRY RANGE | Detailed Dimensions(mm)
Frame size
Dmax E Dmin F Hmax Hmin G
Max height
to
lifting eye
Height
increment
Min height
to
lifting eye
Max height
to top
of beam
Max height
to top
of roller
Min height
to top
of roller
Width
A-Frame
Weight
(kg)
Trolley
roller
size
Castor
Diam
WLL (kg)
500 /
1000
S2355 5 x 150 1605 2675 2757 2007 1212 33 82 150
M2851 5 x 150 2101 3171 3253 2503 1429 40 82 150
I3188 5 x 200 2188 3499 3581 2581 1726 46 82 200
T4079 6 x 200 2879 4399 4481 3281 2011 51 82 200
TC4 4527 6 x 200 3327 4847 4930 3730 2234 80 82 200
TC3 5027 6 x 200 3827 5347 5430 4230 2557 82 82 200
TC2 5527 8 x 200 3927 5848 5930 4330 2733 87 82 200
TC1 5829 9 x 200 4029 6149 6231 4431 2733 95 82 200
WLL (kg)
2000
S2355 5 x 150 1605 2675 2757 2007 1212 38 82 150
M2851 5 x 150 2101 3171 3253 2503 1429 40 82 150
I3188 5 x 200 2188 3499 3581 2581 1726 46 82 200
T4079 6 x 200 2879 4399 4481 3281 2011 51 82 200
TC4 4527 6 x 200 3327 4847 4930 3730 2234 80 82 200
TC3 5027 6 x 200 3827 5347 5430 4230 2557 82 82 200
TC2 5527 8 x 200 3927 5848 5930 4330 2733 87 82 200
TC1 5829 9 x 200 4029 6149 6231 4431 2733 95 82 200
WLL (kg)
3000
S2410 5 x 150 1660 2730 2812 2062 1212 55 82 200
M2906 5 x 150 2156 3226 3308 2558 1429 60 82 200
I3188 5 x 200 2188 3499 3581 2581 1726 70 82 200
T4079 6 x 200 2879 4399 4481 3281 2011 82 82 200
TC4 4527 6 x 200 3327 4847 4930 3730 2234 80 82 200
TC3 5027 6 x 200 3827 5347 5430 4230 2557 82 82 200
TC2 5527 8 x 200 3927 5848 5930 4330 2733 87 82 200
WLL (kg)
5000
I3181 5 x 200 2181 3592 3717 2717 1736 97* 125 200
T4049 6 x 200 2849 4487 4612 3412 2021 106* 125 200
TC4 4500 6 x 200 3300 4938 5062 3862 2234 85 125 200
TC3 5000 6 x 200 3800 5438 5562 4362 2557 90 125 200
S & M versions also available as custom systems
WLL 5000kg dimensions systems are shown using the deeper ‘D’ section beam
Dimensions use standard Master Link Trolley, other options available to increase resulting height of lift (HoL) and to
assist with load movement. | *Weight includes stabiliser legs

No. 1 in lightweight, portable, safe lifting solutions
20
PORTA-GANTRY 5000
The PORTA-GANTRY WLL 5000kg is a first in the industry.
Following the design principles of all of the range, the PORTA-GANTRY
5000kg is highly portable, safe and manually operated.
See separate Assembly & Operating manual.