Super Systems 31095 User manual

X5-SSI-uk 18-03-2009 17:53 Pagina 1
Temperature Controller
I 1 I 2 I 3
45.80
45.80
50
Instruction manual
PN 31095
PN 31097
Super System inc.
7205 Edington Drive
Cincinnati, Ohio 45249
United States
Phone: [phone]
Toll free: 800-666-4330
Fax: [phone]
www.supersystem.com
Model No. 31095 and 31097

2
Information
cc
NOTES
ON ELECTRIC
SAFETY AND
ELECTROMAGNETIC
COMPATIBILITY
Please read these instructions carefully before proceeding with the installation of the
controller.
Class II instrument (for indoor use only).
This controller has been designed in compliance with:
Regulations on electrical apparatus (appliance, systems and installations) according to
the European Community directive no. 73/23/EEC amended by the European Comunity direc-
tive no. 93/68/EEC and the Regulations on the essential protection requirements in electri-
cal apparatus EN61010-1 : 93 + A2:95.
Regulations on Electromagnetic Compatibility according to the European Community
directive no. 89/336/EEC, amended by the European Community directive no. 92/31/EEC,
93/68/EEC, 98/13/EEC and the following regulations:
Regulations on RF emissions
EN61000-6-3 : 2001 residential environments
EN61000-6-4 : 2001 industrial environments
Regulation on RF immunity
EN61000-6-2 : 2001 industrial equipment and system
It is the responsibility of the installer to ensure compliance with regulations on safety require-
ments and EMC.
The device has no user serviceable parts. Please contact your nearest agent for repair services.
All information and warnings about safety and electromagnetic compatibility are marked
with the Bsymbol.
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3
Table of contents
5DISPLAYS..................................................................................................................................page 57
5.1 STANDARD DISPLAY .......................................................................................page 57
5.2 FAST ACCESS .........................................................................................................page 57
6COMMANDS ........................................................................................................................page 58
6.1 KEYPAD COMMANDS ...................................................................................page 59
6.2 DIGITAL INPUTS COMMANDS ............................................................page 58
6.3 COMMANDS FROM SERIAL COMMUNICATION
(PLEASE, REFER TO THE SERIAL COMMUNICATIONS MANUAL)
7TECHNICAL SPECIFICATIONS.............................................................page 63
1INTRODUCTION.............................................................................................................page 4
1.1 PRODUCT CODING..........................................................................................page 5
2INSTALLATION .................................................................................................................page 6
2.1 DESCRIPTION.........................................................................................................page 6
2.2 ENVIRONMENTAL RATINGS .....................................................................page 8
2.3 PANEL MOUNTING ............................................................................................page 9
3ELECTRICAL CONNECTIONS................................................................page 10
3.1 TERMINATION BLOCK ...................................................................................page 10
3.2 SUGGESTED WIRES ROUTING..............................................................page 11
3.3 EXAMPLE OF WIRING DIAGRAM ........................................................page 12
4OPERATIONS......................................................................................................................page 22
4.1 KEYS FUNCTIONS AND DISPLAY IN
OPERATOR MODE...............................................................................................page 22
4.2 PARAMETER SETTING...................................................................................page 24
4.3 CONFIGURATION PROCEDURE............................................................page 25
4.4 PARAMETERISATION - MAIN MENU ...............................................page 34
4.5 PARAMETERS.........................................................................................................page 46
4.6 PARAMETERISATION - ACCESS LEVELS..................................page 50
TABLE OF CONTENTS
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4
1 - Introduction
1 INTRODUCTION
Main universal input
Control Alarms Retransmission
Resources
PV
AUX
IL1
IL2
IL3
OP1
OP2
OP3
OP4
OP5
OP6
(option)
Special function
Setpoint
Operating mode
Memory Chip
Data copy/Data store
(option)
2 OP5 OP1 OP2 OP3 OP4 OP6
3 OP1 OP2 OP3 OP4 OP5 OP6
4 OP1 OP5 OP2 OP3 OP4 OP6
5 OP5 OP2 OP1 OP3 OP4 OP6
1 OP1 OP2 OP3 OP4 OP5 OP6
6 OP5 OP6 OP1 OP2 OP3 OP4
7
Valve
OP1 OP2 OP3 OP4 OP5 OP6
Auxiliary input
Digital input
PV/SP/MV
Modbus
RS485 Slave
Digital inputs (IL1,IL2 or IL3) functions
Fuzzy tuning with automatic selection
One shot
Auto tuning
One shot
Natural Frequency
(opt.)
(option)
Single
action
Double
action
The 31095 has been designed
for use in industrial
environments. The 31095 is a
universal controller with many
standard features.
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PN
MN
SN
V~(L-N)
: 31095
: X5-3150-0300
: A0A-0819/1208
: 100÷240V 50/60 Hz - 5W
I 1 I 2 I 3
45.80
45.80
X5
50
B C D
www.supersystem.com
Cincinnati, Ohio USA
5
1 - Introduction
1.1 MODEL CODE
The complete code is displayed
on the instrument side label.
The information about product
coding is accessible from the
front panel by meansof a
particular procedure described
in section 5.1 page 53.
0
Model:
Power Supply
Outputs
Serial
Options
––
Line Basic Accessories
0X5 A B C D 3 0
Power supply A
100...240Vac (- 15% + 10%) 3
24Vac (-25...+12%) or
24Vdc (-15... +25%)
5
Triac - Triac 5
Outputs OP1 - OP2 B
Relay - Relay 1
RS485 Modbus/Jbus SLAVE 5
Serial Communications C
None 0
2nd SSR drive/analog
output (OP6) 4
Options D
None 0
RS485 Modbus/Jbus SLAVE
+ PROFIBUS 8
Basic product code
Instrument label
PROFIBUS DP SLAVE 7
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6
2 - Installation
2INSTALLATION
Installation must be carried out by
qualified personnel.
Before proceeding with the installation of
this controller, read the instructions in this
manual. Pay particular attention to
precautions marked with the B
symbol, related to the European
Community directive on electrical
protection and electromagnetic
compatibility.
B
To prevent contact with electronically live
components, the controller must be
installed in an enclosure or panel.
IP 20 Terminal Block
EN61010 - 1 (IEC1010 - 1)
Product code label
Front panel gasket
Mounting clamps
Front panel
IP65 protection
EN 650529 (IEC 529)
Panel
surface
2.1 GENERAL DESCRIPTION
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7
2 - Installation
2.1.1 DIMENSIONAL DETAILS 2.1.2 PANEL CUT-OUT
96 mm
3.78 in
110 mm
4.33 in
48 mm
1.89 in
10 mm max.
0.39 in max.
10 mm max.
0.39 in max.
65 mm min
2.56 in min
45+0.6 mm
1.78+0.023 in
92+0.8 mm
3.62+0.031 in
113 mm min
4.45 in min
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8
2 - Installation
2.2 ENVIRONMENTAL RATINGS B
Operating conditions
MAltitude: up to 2,000 m
TTemperature: 0…50°C [1]
%Rh Relative humidity: 5…95 % non-condensing
Special conditions
MAltitude: > 2,000 m
TTemperature: >50°C
%Rh Humidity: > 95 %
PConducting atmosphere Use filter
Warm up
Use forced air ventilation
Use 24Vac supply version
Suggestions
Prohibited Conditions D
CCorrosive atmosphere
EExplosive atmosphere
UL notes
[1] Operating surrounding temperature
0…50°C
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9
2 - Installation
2.3.1 INSERT
THE INSTRUMENT
1Prepare panel cut-out;
2Check front panel gasket
position;
3Insert the instrument through
the cut-out.
2.3.2 INSTALLATION
SECURING
1Fit the mounting clamps;
2Push the mounting clamps
towards the panel surface to
secure the instrument.
1
3
2
2.3.3 CLAMP
REMOVAL
1Insert the screwdriver in the
clips of the clamps;
2Rotate the screwdriver.
1
2
2.3.4 INSTRUMENT
REMOVAL B
1Push and
2Pull to remove the instrument.
Electrostatic discharges can
damage the instrument.
Before removing the instrument
the operator must discharge
himself to ground.
1MΩ
1
2
1
2.3 PANEL MOUNTING [1]
2
1
1
UL note
[1] For Use on a Flat Surface of a Type 2 and Type 3 ‘raintight’ Enclosure .
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Terminals
6
5
4
3
2
1
28
27
30
29
26
25
719 31
820 32
933
10 34
11 23 35
12 24 36
0,5
Nm
16
15
18
17
14
13
21
Rear
terminal
cover
Cable size
1 mm2 [2]
5.7 mm
0.22 in
10
3 - Electrical Connections
3ELECTRICAL
CONNECTIONS
C
N
L
1
2
3
4
5
6
7
8
9
10
11
12
19
20
23
24
25
26
27
28
29
30
31
32
33
34
35
36
TC
mV/V/mA
NC
C
NO
OP3
NO
C
NO
OP1
OP2
OP4
DG
OP6
(option)
24V—
OUT
1
2
3
A
b
B
RTD
13
14
15
16
17
18
21
22
N/C
LOGIC
INPUT
Profibus
VP
DP
DN
OP5
IN1
C
RS485
(Slave)
POT
0% REM
NO
C
3.1 TERMINAL BLOCK [1] B
35 screw terminals M3
Option terminals
Holding screw 0.5 Nm
Phillips screwdriver PH1
Flat blade screwdriver
0.8 x 4 mm
Pin connector
q1.4 mm - 0.055 in max.
Ø
Fork-shape AMP 165004
Ø 5.5 mm - 0.21 in
L
Stripped wire
L 5.5 mm - 0.21 in
UL notes
[1] Use 60/70 °C copper (Cu) conductor only.
[2] Wire size 1 mm2(18 AWG Solid/Stranded)
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6
5
4
3
2
1
28
27
30
29
26
25
719 31
820 32
933
10 34
11 23 35
12 24 36
16
15
18
17
14
13
21
6
5
4
3
2
1
28
27
30
29
26
25
719 31
820 32
933
10 34
11 23 35
12 24 36
16
15
18
17
14
13
21
A B
E C D CD
A B
E C D CD
11
3 - Electrical Connections
PRECAUTIONS B
The instrument has been
designed to work in an harsh
and noisy environmental (level IV
of the industrial standard IEC
801-4). It is recommended to
follow the following suggestions.
A
All the wiring must comply
with the local regulations.
The supply wiring should be
routed away from the power
cables. Avoid to place electro-
magnetic contactors, power
relays and high power motors
nearby. Avoid power units in
close proximity, especially if
controlled in phase angle mode.
Keep the low level sensor
input wires away from the
power lines and the output
wiring. If this is not achiev-
able, use shielded cables on
the sensor input, with the
shield connected to ground.
Conduit for supply and output cables
Conduit for low level sensor cables
3.2 SUGGESTED WIRES ROUTING B
A= Supply
B= Outputs
C= Analog inputs
D= Analog output
E= Digital input
Serial Comm.s
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12
3 - Electrical Connections
3.3 EXAMPLE OF WIRING DIAGRAM (VALVE CONTROL) B
Notes:
1] Ensure that the power supply voltage is
the same as that on the instrument label.
2] Switch ON the power supply only after
all electrical connections have been
completed.
3] In accordance with electrical safety reg-
ulations, there must be an easly identifi-
able and accessable power disconnect.
4] The instrument is PTC protected.
In case of failure, return the instrument to
the manufacturer for repair.
5] To protect internal circuits use:
- 2 A~T fuse for Relay outputs (220 Vac)
- 4 A~T fuse for Relay outputs (110 Vac)
- 1 A~T fuse for Triac outputs
6] Relay contacts are protected with varis-
tors.
In case of 24 Vac inductive loads, use
model A51-065-30D7 varistors (on
request).
SupervisoryCommands
RS485
Power
supply
switch
Alarm
V ~
[3]
C
IL1
IL2
IL3
[6]
[6]
[5]
[5]
[5]
OP3
OP1
OP2
°C
C
Retransm.
I
Pt100
[6]
Transmitter
4…20mA
24V
V ~
Servomotor
Rj
PTC
12
11
10
9
8
7
6
5
4
3
2
1
24
23
20
19
36
35
34
33
32
31
30
29
28
27
26
25
18
17
16
15
14
13
21
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13
3 - Electrical Connections
3.3.1 POWER SUPPLY B
Switching power supply with mul-
tiple isolation and PTC protection.
• Standard version:
Nominal voltage:
100... 240Vac (-15...+10%);
Frequency 50/60Hz.
• Low Voltage version:
Nominal voltage:
24Vac (-25...+12%);
Frequency 50/60Hz
or 24Vdc (-15...+25%);
Power consumption 5W max.
L
N
25
26
PTC
included
Supply
27
3.3.2 PV CONTROL INPUT B
A L-J-K-S-R-T-B-N-E-W thermocouple type
• Connect wires with the polarity as shown;
• Always use compensation cable of the correct type
for the thermocouple used;
• The shield, if present, must be connected to ground.
B For Pt100 resistance thermometer
• If a 3 wires system is used, always use cables of the
same section (1mm2min.), maximum line resistance
20 Ω/line.
• When using a 2 wires system, always use cables of the
same section (1.5mm2min.) and put a jumper between
terminals 11 and 12
C For ∆T (2x RTD Pt100) Special
AWhen the distance between the controller and the
sensor is 15m, using a cable of 1.5mm2 section, pro-
duces an error on the measure of 1°C.
R1 + R2 must be <320Ω
Wire resistance
150Ωmax.
Only for two wires
system, put a
jumper between ter-
minals 11 and 12.
Use wires of the
same length and 1.5
mm2size.
Maximum line resis-
tance 20 Ω/line.
10
11
12
A
B
A
R2
R1
10
11
12
A
b
B
11
12
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14
3 - Electrical Connections
3.3.2 PV CONTROL INPUT B
C For mA, mV
Input resistance = 30Ωper mA;
Input resistance > 10MΩper mV;
Input resistance = 10kΩper Volt;
Rj
V,mV mA
11
12
C1 With 2 wires transducer
Rj
24V–
4…20mA
Transmitters
PV 36
11
12
[1]
mA
C2 With 3 wires transducer
[1] Auxiliary power supply for exter-
nal transmitter 24Vdc ±20%/30mA
max without short circuit protec-
tion.
Rj
24V–
4…20mA
Transmitters
PV 36
11
12
[1]
mA
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15
3 - Electrical Connections
A - From Remote Setpoint
Current 0/4…20mA;
Input resistance = 30Ω.
Voltage 1…5V, 0…5V, 0…10V;
Input resistance = 300kΩ.
B - From Potentiometer
For the measure of the posi-
tion of the motor or the valve.
3.3.4 AUXILIARY INPUT B3.3.5 DIGITAL INPUT B
• The input is active when
the logic state is ON,
corresponding to the
contact closed.
• The input is inactive
when the logic state is OFF,
corresponding to the
contact open.
19
18
mAmV-V
Rj
Operating
travel
distance
pot.h
pot.I
0%
100% from 100Ωto 10kΩmax.
Total
travel
distance
18
17
16 100%
0%
3
7
6
TTL
o.c.
Isolated
contact
Com.
IL 3
IL 2
C2
C3
5
NPN
o.c.
IL 1
C1
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16
3 - Electrical Connections
3.3.6 OP1 - OP2 - OP3 - OP4 - OP5 - OP6 OUTPUTS (OPTION) B
The functionality associated to each of OP1, OP2, OP4, OP5 and OP6 is defined during the configuration of the instrument.
The allowed combinations are:
Control outputs Alarms Retransmission
Main (Heat) Secondary (Cool) AL1 AL2 AL3 PV / SP / MV
AOP1 OP2 OP3 OP5
BOP5 OP1 OP2 OP3
DOP1 OP2 OP3 OP5
EOP1 OP5 OP2 OP3
FOP5 OP2 OP1 OP3
GOP5 OP6 OP2 OP3
OP1 - OP2 Relay or Triac output
OP3 - OP4 Relay outputs
OP5 - OP6 Analog control or retransmission outputs
where:
LOP1
s OP2 t
OP3 OP5OP4
OP4
OP4
OP4
OP4
OP4
OP4
AL4
OP6
Single
action
Double
action
Valve drive
OP6
OP6
OP6
OP6
OP6
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17
3 - Electrical Connections
3.3.6-A SINGLE ACTION RELAY
(TRIAC) CONTROL OUTPUT B
3.3.6-B1 SINGLE ACTION LOGIC
CONTROL OUTPUT B
3.3.6-B2 SINGLE ACTION
ANALOG OUTPUT B
3.3.6-C DOUBLE ACTION
RELAY (TRIAC)/RELAY (TRIAC) CONTROL OUTPUT B
3.3.6-D1 DOUBLE ACTION
RELAY (TRIAC)/LOGIC CONTROL OUTPUT B
3.3.6-D2 DOUBLE ACTION CONTROL OUTPUT
RELAY (TRIAC)/ANALOG CONTROL OUTPUT B
Fuse
Coil of the heat
load contactor
31
32
OP1 [1]
Fuse
Coil of the heat
load contactor
31
32
OP1 [1]
Fuse Coil of the cool
load contactor
32
33
OP2 [1]
Fuse
Coil of the heat
load contactor
31
32
OP1 [1]
Heat
load
Static
Relay 8
9
OP5
Cool
load
Static
Relay 8
9
OP5
8
9
OP5
Heat
load
mA mV,V
Fuse
Coil of the heat
load contactor
31
32
OP1 [1]
8
9
OP5
Cool
load
mA mV,V
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18
3 - Electrical Connections
3.3.6-F1 DOUBLE ACTION
DIGITAL/DIGITAL CONTROL OUTPUT B
Cool
load
Static
Relay
20
21
OP6
Notes for pages 17 - 18 - 19
OP1 - OP2 Relay output
• SPST Relay N.O., 2A/250 Vac (4A/120Vac)
for resistive load,
• Fuse 2A ac T at 250V, 4A ac T at 110V.
OP1 - OP2 Triac output
• N.O. contact for resistive load of up to
1A/250 Vac max.
• Fuse 1A ac T
Isolated digital outputs OP5-OP6
• 0…24Vdc, ±20%, 30 mA max.
Isolated analog outputs OP5-OP6
• 0/4…20mA, 750Ω/ 15V max.
0/1…5V, 0…10V, 500Ω/ 20mA max.
[1] Varistor for inductive load 24Vac only
3.3.6-E1 DOUBLE ACTION
DIGITAL/RELAY (TRIAC) CONTROL OUTPUT B
3.3.6-E2 DOUBLE ACTION
ANALOG/RELAY(TRIAC) CONTROL OUTPUT B
8
9
OP5
Heat
load
mA mV,V
Heat
load
Static
Relay 8
9
OP5
Fuse Coil of the cool
load contactor
32
33
OP2 [1]
Fuse Coil of the cool
load contactor
32
33
OP2 [1]
Heat
load
Static
Relay 8
9
OP5
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19
3 - Electrical Connections
3.3.6-G MOTOR POSITIONER OUTPUT
RELAY (TRIAC) / RELAY (TRIAC)
Valve drive PID without potentiometer 3 pole
output with N.O. contacts (raise, lower, stop)
OP1
33
32
31
OP2
V~
Lower
Raise
M
~
3.3.6-F4 DOUBLE ACTION CONTROL OUTPUT OR SPLIT RANGE
ANALOG/ANALOG B
20
21
OP6 Cool
load
mAV,mV
3.3.6-F2 DOUBLE ACTION CONTROL OUTPUT
DIGITAL/ANALOG B
3.3.6-F3 DOUBLE ACTION CONTROL OUTPUT
ANALOG/DIGITAL B
8
9
OP5
Heat
load
mA mV,V
8
9
OP5
Heat
load
mA mV,V
Cool
load
Static
Relay
20
21
OP6
20
21
OP6 Cool
load
mAV,mV
Heat
load
Static
Relay 8
9
OP5
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20
3 - Electrical Connections
3.3.7 OP1-2-3-4 ALARM OUTPUTS B
Fuse
AL3 load
28
29
OP3 [1]
30
[1] AL3 load
V~
Fuse
NC
C
NO
Fuse
AL1 load
31
32
OP1 [1]
33
OP2 [1] AL2 load
V~
Fuse
Fuse
AL4 load
34
35
OP4 [1]
V~
eThe relay/triac output OP1/OP2, can be used
as alarm outputs only if they are not used
as control outputs.
3.3.8 OP5 AND OP6 (OPTION)
ANALOG CONTROL OUTPUTS B3.3.9 SERIAL COMMUNICATIONS (OPTION) [2] B
OP5 and OP6 can be configured for control
action or PV/SP/MV retransmission:
• Galvanic isolation 500Vac/1 min:
• 0/4…20mA, 750Ω/ 15Vdc max.
0/1…5V, 0…10V, 500Ω/ 20mA max..
Notes:
[1] Varistor for inductive load 24Vac only
[2] APlease, read the user manual:
“Serial communications and config-
uration software”.
• Galvanic isolation 500Vac/1 min;
Compliance to the EIA RS485 standard
for Modbus/Jbus;
• Termination setting dip switches.
C
SLAVE
13
14
15
20
21
OP6 Cool
load
mAV,mV
8
9
OP5
Heat
load
mA mV,V
1234
SLAVE
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