Super Systems 9130 Series User manual

SINGLE-LOOP PROGRAMMABLE TEMPERATURE CONTROLLER
SERIES 9130
OPERATIONS MANUAL
Super Systems Inc.
7205 Edington Drive
Cincinnati, OH 45249
513-772-0060
Fax: [phone]
www.supersystems.com

Super Systems, Inc.
Series 9130 Operations Manual Rev G 1
Super Systems Inc.
USA Office
Corporate Headquarters:
7205 Edington Drive
Shipping Address:
7245 Edington Drive
Cincinnati, OH 45249
Phone: [phone]
http://www.supersystems.com
Super Systems Europe
Unit E, Tyburn Trading Estate,
Ashold Farm Road, Birmingham
B24 9QG
UNITED KINGDOM
Phone: [phone]
http://www.supersystemseurope.com
Super Systems México
Sistemas Superiores Integrales S de RL de CV
Acceso IV No. 31 Int. H Parque Industrial
Benito Juarez
C.P. 76120 Queretaro, Qro.
Phone: [phone]
http://www.supersystems.com.mx
Super Systems China
No. 369 XianXia Road
Room 703
Shanghai, CHINA
200336
Phone: [phone]
http://www.supersystems.cn
Super Systems India Pvt. Ltd.
A-26 Mezzanine Floor, FIEE Complex,
Okhla Indl. Area, Phase –2
New Delhi, India 110 020
Phone: [phone]
http://www.supersystemsindia.com

Super Systems, Inc.
Series 9130 Operations Manual Rev G 2
Table of Contents
INSTALLATION SAFETY REQUIREMENTS------------------------------------------------------------------------------------------------ 5
CHAPTER 1 - OVERVIEW------------------------------------------------------------------------------------------------------------------------ 8
MOUNTING------------------------------------------------------------------------------------------------------------------------------------------10
DIMENSIONAL DRAWINGS -----------------------------------------------------------------------------------------------------------------------11
12” OPERATOR INTERFACE CUTOUT DIMENSIONS------------------------------------------------------------------------------------------12
WIRING----------------------------------------------------------------------------------------------------------------------------------------------13
ELECTRICAL INSTALLATION ---------------------------------------------------------------------------------------------------------------------13
PIN OUT---------------------------------------------------------------------------------------------------------------------------------------------14
ANCILLARY ITEMS ---------------------------------------------------------------------------------------------------------------------------------14
SETUP -----------------------------------------------------------------------------------------------------------------------------------------------15
ADDITIONAL FEATURES --------------------------------------------------------------------------------------------------------------------------15
ETHERNET CONNECTIONS-----------------------------------------------------------------------------------------------------------------------15
INSTRUMENT START-UP -------------------------------------------------------------------------------------------------------------------------16
FLASH CARD &FLASH CARD READER--------------------------------------------------------------------------------------------------------16
OPERATOR INTERFACE SCREEN SAVER-------------------------------------------------------------------------------------------------------16
DEFAULT STATUS SCREEN ----------------------------------------------------------------------------------------------------------------------16
Display ------------------------------------------------------------------------------------------------------------------------------------------16
MENU------------------------------------------------------------------------------------------------------------------------------------------------17
CHART-----------------------------------------------------------------------------------------------------------------------------------------------17
CHART SUB MENU--------------------------------------------------------------------------------------------------------------------------------18
RECIPE ----------------------------------------------------------------------------------------------------------------------------------------------19
LOOPS -----------------------------------------------------------------------------------------------------------------------------------------------20
ACK (ALARM ACKNOWLEDGE)------------------------------------------------------------------------------------------------------------------21
DATA LOGGING USING FLASH CARD-----------------------------------------------------------------------------------------------------------21
CHAPTER 2 - CONFIGURATION -------------------------------------------------------------------------------------------------------------22
MENU (CONFIGURATION)------------------------------------------------------------------------------------------------------------------------22
Logs ---------------------------------------------------------------------------------------------------------------------------------------------23
Slave Communications Status --------------------------------------------------------------------------------------------------------24
Load TC/Auxiliary Analog Input -------------------------------------------------------------------------------------------------------24
Manual Event Control --------------------------------------------------------------------------------------------------------------------24
Shutdown --------------------------------------------------------------------------------------------------------------------------------------25
PID Loop Setup ------------------------------------------------------------------------------------------------------------------------------25
Recipe Edit ------------------------------------------------------------------------------------------------------------------------------------30
Load T/C Configuration ------------------------------------------------------------------------------------------------------------------31
Trend Chart Edit ----------------------------------------------------------------------------------------------------------------------------31
Communications Setup ------------------------------------------------------------------------------------------------------------------33
Slave Instrument Setup ------------------------------------------------------------------------------------------------------------------36
Zone Assignments ----------------------------------------------------------------------------------------------------------------------------38
Furnace Setup -------------------------------------------------------------------------------------------------------------------------------39
Default Wait Limits ------------------------------------------------------------------------------------------------------------------------41
Alarm Setup ----------------------------------------------------------------------------------------------------------------------------------41
Relay Assignments ------------------------------------------------------------------------------------------------------------------------43
Analog Input Setup ------------------------------------------------------------------------------------------------------------------------44
Analog Output Setup ----------------------------------------------------------------------------------------------------------------------47
Alarm Polarity -------------------------------------------------------------------------------------------------------------------------------48
Event Hold/Reset ---------------------------------------------------------------------------------------------------------------------------48
Security ----------------------------------------------------------------------------------------------------------------------------------------49
Curve Entry -----------------------------------------------------------------------------------------------------------------------------------50

Super Systems, Inc.
Series 9130 Operations Manual Rev G 3
Alternate PID Setup -----------------------------------------------------------------------------------------------------------------------51
Aux Analog Input Setup ------------------------------------------------------------------------------------------------------------------52
Equipment needed -------------------------------------------------------------------------------------------------------------------------52
Calibration ------------------------------------------------------------------------------------------------------------------------------------54
Configuration --------------------------------------------------------------------------------------------------------------------------------56
A/I Module Offset Correction ----------------------------------------------------------------------------------------------------------62
PV Switching ---------------------------------------------------------------------------------------------------------------------------------62
Aux Setpoint Configuration -------------------------------------------------------------------------------------------------------------62
T/C Correction Curves --------------------------------------------------------------------------------------------------------------------63
Generic Instruments ----------------------------------------------------------------------------------------------------------------------63
Tuning Assistant ----------------------------------------------------------------------------------------------------------------------------65
Timer Setup ----------------------------------------------------------------------------------------------------------------------------------66
Instrument Calculation ------------------------------------------------------------------------------------------------------------------69
CHAPTER 3 –CONFIGURATOR 2.0 MENUS --------------------------------------------------------------------------------------------72
SLAVE INSTRUMENTS-----------------------------------------------------------------------------------------------------------------------------72
AUXILIARY ANALOG INPUT-----------------------------------------------------------------------------------------------------------------------72
MANUAL EVENT CONTROL ----------------------------------------------------------------------------------------------------------------------73
PID LOOP SETUP ---------------------------------------------------------------------------------------------------------------------------------73
EVENT RUN PROGRAM SETUP------------------------------------------------------------------------------------------------------------------78
ZONE/LOAD TC SETUP --------------------------------------------------------------------------------------------------------------------------79
PORT SETUP ---------------------------------------------------------------------------------------------------------------------------------------79
SLAVE INSTRUMENT SETUP ---------------------------------------------------------------------------------------------------------------------79
ZONE ASSIGNMENTS------------------------------------------------------------------------------------------------------------------------------81
FURNACE SETUP ----------------------------------------------------------------------------------------------------------------------------------81
DEFAULT WAIT LIMITS ---------------------------------------------------------------------------------------------------------------------------84
ALARM SETUP -------------------------------------------------------------------------------------------------------------------------------------84
THERMOCOUPLE CHECK -------------------------------------------------------------------------------------------------------------------------86
RELAY ASSIGNMENTS ----------------------------------------------------------------------------------------------------------------------------86
ANALOG INPUT SETUP ---------------------------------------------------------------------------------------------------------------------------87
ANALOG OUTPUT SETUP-------------------------------------------------------------------------------------------------------------------------90
PASSCODE AND ALARM --------------------------------------------------------------------------------------------------------------------------91
IP ADDRESS----------------------------------------------------------------------------------------------------------------------------------------92
REDUNDANT TC SETUP--------------------------------------------------------------------------------------------------------------------------92
EVENT CONTROL ----------------------------------------------------------------------------------------------------------------------------------92
CURVE ENTRY--------------------------------------------------------------------------------------------------------------------------------------93
ALTERNATE PID SETUP--------------------------------------------------------------------------------------------------------------------------94
SSI ANALOG INPUT SETUP ----------------------------------------------------------------------------------------------------------------------95
SSI CONFIGURATION AND CALIBRATION------------------------------------------------------------------------------------------------------95
Overview ---------------------------------------------------------------------------------------------------------------------------------------95
Equipment needed -------------------------------------------------------------------------------------------------------------------------95
Notes --------------------------------------------------------------------------------------------------------------------------------------------95
Calibrate Aux Analog Input -------------------------------------------------------------------------------------------------------------96
9130 User Calibration --------------------------------------------------------------------------------------------------------------------98
9130 Full Calibration --------------------------------------------------------------------------------------------------------------------100
A/I MODULE OFFSET CORRECTION----------------------------------------------------------------------------------------------------------101
PV SWITCHING-----------------------------------------------------------------------------------------------------------------------------------101
AUX SETPOINT CONFIGURATION -------------------------------------------------------------------------------------------------------------102
TC EXTENSION CORRECTION CURVES ------------------------------------------------------------------------------------------------------102
GENERIC INSTRUMENT SETUPS --------------------------------------------------------------------------------------------------------------103
Configure Generic Instruments -----------------------------------------------------------------------------------------------------104
Configure IP Addresses ----------------------------------------------------------------------------------------------------------------104

Super Systems, Inc.
Series 9130 Operations Manual Rev G 4
Configure Block Writes ----------------------------------------------------------------------------------------------------------------105
TUNING ASSISTANT -----------------------------------------------------------------------------------------------------------------------------105
INSTRUMENT CALCULATION ------------------------------------------------------------------------------------------------------------------107
PROGRAMMER DESCRIPTION -----------------------------------------------------------------------------------------------------------------110
OPCODES -----------------------------------------------------------------------------------------------------------------------------------------110
WAIT -----------------------------------------------------------------------------------------------------------------------------------------------124
WAIT UP------------------------------------------------------------------------------------------------------------------------------------------124
WAIT DOWN --------------------------------------------------------------------------------------------------------------------------------------125
WAIT IN A GUARANTEED SOAK----------------------------------------------------------------------------------------------------------------126
GUARANTEE HIGH ASSIGNMENT -------------------------------------------------------------------------------------------------------------127
GUARANTEE LOW ASSIGNMENT --------------------------------------------------------------------------------------------------------------128
CHAPTER 5 –APPLICATIONS INFORMATION ---------------------------------------------------------------------------------------129
DEFAULT VALUES -------------------------------------------------------------------------------------------------------------------------------129
SAMPLE EVENT ASSIGNMENTS ---------------------------------------------------------------------------------------------------------------132
FLASH CARD MANAGEMENT ------------------------------------------------------------------------------------------------------------------132
SLAVE INSTRUMENT MAPPING ---------------------------------------------------------------------------------------------------------------136
Atmosphere Instruments -------------------------------------------------------------------------------------------------------------136
Temperature Instruments ------------------------------------------------------------------------------------------------------------139
Events Instruments ---------------------------------------------------------------------------------------------------------------------144
SAMPLE 9130 CONFIGURATION--------------------------------------------------------------------------------------------------------------147
SAMPLE 9130 RECIPE -------------------------------------------------------------------------------------------------------------------------185
9130 ANALOG INPUT BOARD JUMPER SETTINGS-----------------------------------------------------------------------------------------186
APPENDIX A –WIRING DIAGRAM OF SERIES 9130: RS-232 -------------------------------------------------------------------188
APPENDIX B –WIRING DIAGRAM OF SERIES 9130: RS-485-------------------------------------------------------------------189
WARRANTY-----------------------------------------------------------------------------------------------------------------------------------------190
REVISION HISTORY-----------------------------------------------------------------------------------------------------------------------------191

Super Systems, Inc.
Series 9130 Operations Manual Rev G 5
513-772-0060
Installation Safety Requirements
Safety Symbols
Various symbols are used on the instrument; they have the following meaning:
Caution, (refer to the accompanying documents)
Functional earth (ground) terminal!
The functional earth connection is required for safety purposes and to ground RFI
filters.
Personnel
Installation must only be carried out by technically qualified personnel.
Enclosure of live parts
To prevent hands or metal tools from touching parts that may be electrically live (powered), the
controller must be installed in an enclosure.
Caution: Live sensors
Do not connect live (powered) sensors to any signal input on the controller. Live
sensors are sensors that must be connected to the main's supply. The controller has
transient protection circuits connected between the inputs and the earth connection
that might be damaged by live (powered) sensors.
!
!

Super Systems, Inc.
Series 9130 Operations Manual Rev G 6
Wiring
It is important to connect the controller in accordance with the wiring data given in this handbook.
Take particular care not to connect AC supplies to the low voltage power supply input. Use copper
wires for 24V DC power supply to the instrument. Ensure that the wiring of installations comply
with all local wiring regulations. For example in the United Kingdom use the latest version of the
IEE wiring regulations, (BS7671). In the USA use NEC Class 1 wiring methods.
Power Isolation
The installation must include a power isolating switch or circuit breaker. This device should be in
close proximity to the controller, within easy reach of the operator and marked as the
disconnecting device for the instrument.
Earth leakage current
Due to RFI Filtering there is an earth leakage current of less than 0.5mA. This may affect the
design of an installation of multiple controllers protected by Residual Current Device, (RCD) or
Ground Fault Detector, (GFD) type circuit breakers.
Over current protection
To protect the internal PCB tracking within the controller against excess currents, the AC power
supply to the controller and power outputs must be wired through a fuse or circuit breaker
specified in the technical specification.
Voltage rating
The maximum continuous voltage applied between any of the following terminals must not exceed
24V DC
relay or triac output to logic, DC or sensor connections;
any connection to ground.
The controller should not be wired to VAC. The 24V DC power supply voltage across the
connections and between the power supply and ground must not exceed 2.5kV. Where occasional
voltage over 2.5kV are expected or measured, the power installation to both the instrument
supply and load circuits should include a transient limiting device.
These units will typically include gas discharge tubes and metal oxide varistors that limit and
control voltage transients on the supply line due to lightning strikes or inductive load switching.
Devices are available in a range of energy ratings and should be selected to suit conditions at the
installation.

Super Systems, Inc.
Series 9130 Operations Manual Rev G 7
Conductive pollution
Electrically conductive pollution must be excluded from the cabinet in which the controller is
mounted. For example, carbon dust is a form of electrically conductive pollution. To secure a
suitable atmosphere in conditions of conductive pollution, fit an air filter to the air intake of the
cabinet. Where condensation is likely, for example at low temperatures, include a
thermostatically controlled heater in the cabinet.
Over-temperature protection
When designing any control system it is essential to consider what will happen if any part of the
system should fail In temperature control applications the primary danger is that the heating will
remain constantly on. Apart from spoiling the product, this could damage any process machinery
being controlled, or even cause a fire. Reasons why the heating might remain constantly on
include:
the temperature sensor becoming detached from the process;
thermocouple wiring becoming a short circuit;
the controller failing with its heating output constantly on;
an external valve or contactor sticking in the heating condition;
the controller set point set too high.
Where damage or injury is possible, we recommend fitting a separate over temperature
protection unit with an independent temperature sensor, which will isolate the heating circuit.
Please note that the alarm relays within the controller will not give protection under all failure
conditions.
Installation requirements for EMC
To ensure compliance with the European EMC directive certain installation precautions are
necessary as follows:
When using relay or triac outputs it may be necessary to fit a filter suitable for suppressing
the emissions. The filter requirements will depend on the type of load. For typical
applications we recommend Schaffner FN321 or FN612.
Routing of wires
To minimize the pick-up of electrical noise, the wiring for low voltage dc should be routed away
from high-current power cables. Where it is impractical to do this, use shielded cables with the
shield grounded at one end.

Super Systems, Inc.
Series 9130 Operations Manual Rev G 8
Chapter 1 - Overview
The 9130 is a single loop recipe programmable instrument with an internal timer commonly used
on temper and freezer applications. The 9130 can provide automatic PID control of a single loop
application using ramps, soaks, events and alarms. In addition to control, the 9130 provides full
video recorder capabilities utilized through the color touch screen interface. This interface is
available in 3.5”, 5.7” and 12” sizes. Included TS Manager software allows remote access from a
PC for viewing and printing of historical data. Remote access to the instrument for setup
archiving, recipe management and backup, remote control or remote view can all be performed
using the Configurator software that ships with the product. Communications are provided via RS
485 Modbus communications and Ethernet.

Super Systems, Inc.
Series 9130 Operations Manual Rev G 9
Approximate Box Dimensions
2.75" x 4" x 4.5"
Power Requirements
24VDC, 4 Watts
Temperature Range
32˚F - 132˚F
Digital Output Rating
300VAC / 1 AMP
Analog Output Load Rating
1000 Ohms (Total)
Controller Enclosure Rating
IP10 –hand protected
Number of RS232 Ports
Two (2)
Number of Ethernet Ports
One (1)
Number of RS485 Host Ports
One (1)
Number of RS485 Slave Ports
Two (2)
Number of Internal Relays
Eight (8)
Number of Analog Inputs
Three (3)
Number of Analog Outputs
Two (2)
Number of Digital Inputs
Four (4)
Number of Control Loops
One (1)
T/C Input Accuracy
+/- 2˚F
The Model 9130 is powered by 24 VDC, not LINE Voltage. Please be careful when connecting
power to this controller. Connecting anything other than 24 VDC will cause serious damage.
The variety of input and output combinations allows SSi to configure the Model 9130 to control
temperature.
The product is available in three different screen sizes: 3.5”, 5.7” and 12”.
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