Suzohapp Bill to Bill XT User manual

- 1 - © 2015 Suzo-Happ
Operation Manual
1. The information contained here-in is the property of Suzo-Happ and is not to be disclosed or used without the
written permission of Suzo-Happ. This copyright extends to all electronic, print or visual media.
2. Under no circumstances any part of this publication may be copied, transmitted, transcribed or distributed in
any form or by any means, or stored in a database or retrieval system, or translated into any language (natural
or computer) without the prior written permission of Suzo-Happ.
3. Suzo-Happ reserves the right to change the product specifications at any time. Also, Suzo-Happ disclaims any
liability for any direct or indirect losses arising out of use or reliance on this information. This information is for
guidance only.
4. For any feedback or errors, please contact us at [e-mail]
Revision History
30 Nov, 2015
First release

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1. INTRODUCTION 5
1.1. Safety Instructions 5
1.2. Product Overview 5
1.3. Specifications 6
1.4. Dimensions 8
2. SYSTEM DESCRIPTION 10
2.1. Device Part Number 10
2.2. Description of Modules 11
2.3. Validating Head - MFLV-9013 12
2.4. Sense-A-Click 13
2.5. Housing - BBH-5521 15
2.6. Bezel 15
2.7. Chassis - BBC-0310 16
2.7.1. Removing Chassis 17
2.7.2. Accessing Banknote Path 17
2.7.3. Installing Chassis 18
2.8. Recycling Cassettes 18
2.8.1. Recycling Cassette Options 18
2.8.2. Removing Recycling Cassettes 19
2.8.3. Manual Unloading of Banknotes 19
2.9. Dispensing Cassette –BBD-0610 20
2.9.1. Removing Dispensing Cassette 21
2.9.2. Opening Dispensing Cassette 21

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2.10. Path Switch - BBS-0110 22
2.10.1. Removing Path Switch 22
2.11. Power Interface - BBP-5730 23
2.11.1. Removing Power Interface Module 23
2.12. Cash Box - FLSCT0102 24
2.12.1. Removing Cash Box 24
2.12.2. Collecting Bills 25
2.13. Accessories 25
2.14. Memory Card 26
3. INSTALLATION 26
3.1. Installation Instructions 26
3.2. Installation of Bezels 29
3.3. Grounding 31
3.4. Security Lock Installation (Chassis) 33
3.5. Security Lock Installation (Housing) 35
3.6. Security Lock Installation (Cash Box) 36
3.7. Security Switch 36
4. POWER & INTERFACE CONNECTION 37
5. MODES OF OPERATION 38
6. SOFTWARE UPDATES 40
6.1. Update from Memory Cards 40
6.1.1. Single Load Memory Card 40
6.1.2. Multi Load Memory Card 40

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6.2. Update from Host Machine 41
6.3. Update Diagnostics 42
7. OPERATIONAL DIAGNOSTICS 42
8. PREVENTATIVE MAINTENANCE 43
9. CONTACT INFORMATION 43
Technical Support 43
Service Centers 43

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1.Introduction
This manual is designed to help with the integration of the Bill-to-Bill™XT currency
management system.
Information provided in this manual includes
Dimensions and mounting instructions.
Specifications, configurations and accessories.
Settings and software updates.
Diagnostics.
1.1. Safety Instructions
Please observe the below guidelines
Do not attempt to lift by bending forward. Use proper lifting technique as
applicable for heavier objects.
Do not lift or transport the device by chassis handle.
Make sure power connector is attached firmly before applying power.
Make sure power is switched off before attempting to remove any module.
Follow handling instructions enclosed with the unit
Follow specifications for operation, environmental and storage conditions.
1.2. Product Overview
The Bill-to-Bill™XT is a currency management system designed to validate and recycle
banknotes. About 300 banknotes may be stored and dispensed as change. The device has the
following features:
Handles banknotes 62 to 82 mm wide, and 125 to 180 mm long. This covers most of the
present day currencies.
Utilizes a mechanism to center and align banknotes of different widths.
Recycles up to 3 denominations to a total of 300 banknotes (in 3 recycling cassettes)
Dispenses multiple (max 20) banknotes in one operation
Supports easy firmware updates using Memory Card or through the host.
Offers a choice of bezels (standard, running lights, digital display and metal)
Secure lockable cash box (drop cassette) with 1000 bank note capacity.

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1.3. Specifications
Banknotes
Acceptance
Acceptance Rate
Banknote Width (mm)
Banknote Length (mm)
Recycling capacity
Dispensing capacity
Lengthwise 4 ways
98% or higher (on first insertion)
62 ~ 82
125 ~ 180
Up to 300 (up to 3 denominations)
Up to 20 banknotes at a time (15 if longer
than 172 mm)
Barcode Coupons
Acceptance
Width (mm)
Length (mm)
Encoding standard
Narrow bar width (mm)
Wide/Narrow bar ratio
Number of characters
PCS (Print Contrast Signal) value
Lengthwise 2 ways (face up)
62 ~ 82
125 ~ 180
ANSI/AIM BC2-1995, Uniform Symbology
Specification –Interleaved 2 of 5
0.5 to 0.6
3:1
6 to 18
0.6 min
Interface
Electrical
Communication Protocol
EIA 232C (RS 232)
CCNET
Power Requirements
Operating voltage (V DC)
Standby Current (A)
Operating Current (A)
Peak Current (A)
24
0.6
2.0
4.0

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Environmental Requirements
Operating Environment
Operating Temperature (C)
Storage Temperature (C)
Humidity (RH, non-condensing)
Indoor or Protected
0 … + 50
-30 … + 60
30 … 90 %
Dimensions
H x W x D (mm)
H x W x D (inches)
561 x 168 x 389
22.10 x 6.61 x 15.33
Weight
Unit (Kg)
Unit (Lb)
Chassis with cassettes and dispenser
(Kg)
Chassis with cassettes and dispenser
(Lb)
18.70
41.30
9.60
21.20
Service Access
Front of unit
Cash Box
Bank Note Acceptance
Length (mm)
Width (mm)
Dimensions
H x W x D (mm)
H x W x D (inches)
Weight (Empty)
Unit (Kg)
Unit (Lb)
Electronic Identification
62 –85
120 - 170
188 x 104 x 233
7.42 x 4.09 x 9.18
1.40
3.08
RFID

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1.4. Dimensions
Front View
Dimensions in mm [inches]
140 [5.51"]
168 [6.61"]
60 [2.36"]
60 [2.36"]
561.3 [22.10"]
501.3 [19.74"]
140 [5.51"]
155 [6.10"]
378.5 [14.90"]

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Side and Bottom View
Dimensions in mm [inches]
212.4 [8.36"]
220.8 [8.69"]
230.1[9.06"]
389.4 [15.33"]
14.7 [0.58"]
9.9 [0.39"]
82.5 [3.25"]
64.5 [2.54"]
267 [10.51"]
337.7 [13.30"] 101[3.98"]
1.5 [0.06"]
219.5 [8.64"] 249 [9.80"]
Ø6 [Ø0.24"]
Front Panel
thk 6 mmmax
54 [2.13"]
C
3 mounting holes
for screws M5
(3 [0.12"])
FLSC-0102
flex handle
FLSC-0101
folded handle
Ø6 [Ø0.24"]
5.2 [0.20"]
6 [0.24"]
A
View A
88 [3.46"]
2x5 [0.20"]
11[0.44"]
Mounting holes

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2.System Description
2.1. Device Part Number
Bill-to-Bill™XT configuration can be identified by the following part numbering scheme.
TBB-AAAABBCCCC[-DD]
AAAA –4 digits –hardware configuration
BB –characters - represent currency, example US, USMX, EUGB
CCCC –4 digits –represent software version
DD –2 digits –represent customer ID for network firmware updates
Example: TBB-5510US1100-10
Please consult with your sales representative to identify part number specific to your
requirements.

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2.2. Description of Modules
Bill-to-Bill™XT consists of following modules
Validating Head –Accepts, validates banknotes and controls rest of the device.
Bezel –Facilitates easy banknote insertion and provides diagnostic indication by flashing
the indicator light.
Sense-A-Click™ - Replaceable sensor module containing validation sensors.
Validating Head MFL
Sense-a-Click
Bezel
Memory Card
Dispensing Cassette
Housing
B2B Power Interface Module
Recycling Cassette
(3 pcs)
Path Switch
Drop Cassette
Box Control Unit

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Power Interface Module –Handles communication with host controller and distribution of
power to internal modules.
Memory Card –Provides easy upgrade of firmware.
Recycling Cassettes –Store and recycle about 100 bills
Dispensing Cassette –Dispense up to 20 bills
Path Switch –Routes banknotes.
Chassis –Holds and controls path switch, recycling & dispensing cassettes and facilitates
banknote routing.
Box Control Unit –Drives stacking mechanism in cash box.
Cash Box - Stacks and holds validated bills.
Housing –Holds chassis, validating head, box controller & cash box and facilitates
communication between them.
For part numbers to modules specific to your device please refer to product user guide.
2.3. Validating Head - MFLV-9013
The validating head is the key module featuring many subsystems.
Banknote alignment, validation and transport.
The validating head features a mechanism to align skewed banknotes and
banknotes of varying width. The guides adjust the width of the path so banknotes
are centered before entering the validation area. The validation system checks
optical, magnetic and dielectric properties of the banknotes.
Operation
In addition to regular host communication mode it features a service mode for
diagnostics and standalone operation.
DIP Switches
Convenient to select operation modes or denominations to be accepted
Memory Card
Provide easy and efficient way to perform software updates.
For troubleshooting and maintenance the validating head can be easily removed from
the housing. This is done by lifting the latch as indicated below.

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The banknote path may be accessed by opening the two guides. This is done by lifting
the latches as shown below.
2.4. Sense-A-Click
Sense-A-Click modules contain optical, inductive and dielectric sensors for secure
banknote validation. Coupons are validated by a barcode sensor. An anti-stringing
sensor provides protection against cheating attempts.
4 types of Sense-A-Clicks are available: FLS-1706, FLS-1707, FLS-1802 and FLS-1902.
Exact type is defined by the banknotes accepted.

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Sense-a-ClickTM sensor pak
(upper)
Sense-a-ClickTM sensor pak
(lower)
A special tool OPT-HW-FT01 is available for easy removal of Sense-A-Clicks.

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2.5. Housing - BBH-5521
The Housing is made of a rigid metal structure, to facilitate easy mounting of the device.
2.6. Bezel
5 types of bezels are available as listed below.
Status Light

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Standard Bezel
MFLB-2401
Running Lights Bezel
MFLB-4017
Digital Display
Digital Display Bezel
MFLB-4027
Metal Bezel
MFLB-6101
Metal (Dispenser) Bezel
MFLB-6301
Note: Metal bezels require additional grounding hardware.
2.7. Chassis - BBC-0310
The chassis can hold up to 3 recycling cassettes, dispensing cassette, and path switch. It
also has motors for transporting banknotes to recycling cassettes and positioning the
path switch.

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2.7.1. Removing Chassis
Unlock the chassis if it is locked to the housing.
Push the release bar under the validating head.
Pull out the chassis with one hand while supporting with other hand.
2.7.2. Accessing Banknote Path
Press both release buttons and open the chassis. The gas spring supports the chassis in
open position. The opened chassis allows access to the path switch as well. It is not
necessary to remove recycling and dispensing cassettes to open the chassis.

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Push release button
to open the Chassis
Optical sensors
Path Switch
2.7.3. Installing Chassis
Make sure the lock is in unlocked position.
Install the chassis with one hand while supporting with other hand. Make sure it
is securely locked in position.
2.8. Recycling Cassettes
2.8.1. Recycling Cassette Options
The Bill-to-Bill™XT takes up to three recycling cassettes. These may be programmed
to same or different banknote denominations.
The storage capacity of these cassettes ranges from 80 to 110 banknotes depending
on the banknote length. Shorter the banknote, higher is the capacity.
Recycling cassettes store information on the number and denomination of banknotes
held in them. This provides flexibility allowing operators to place cassettes in any
position in the chassis.
4 types of recycling cassettes are available as listed below.
Part Number
Type
BBR-0110
Non-Lockable
BBR-0111
Lockable

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Part Number
Type
BBR-0112
Non-Lockable Narrow Tape
BBR-0113
Lockable Narrow Tape
BBR-0112 and BBR-0113 are used for bank notes wider than 76 mm.
BBR-0111 and BBR-0113 provide locks for added security.
2.8.2. Removing Recycling Cassettes
Remove the chassis from the Bill-to-Bill housing.
Slide the latch on the chassis (each cassette has its own latch) and pull out the
cassette.
2.8.3. Manual Unloading of Banknotes
It is recommended that the banknotes be unloaded using normal unload/dispense
commands from the host machine. There may be instances when this is not possible
and it may be required to unload banknotes manually. Manual unloading is only
possible from non-lockable cassettes as explained below. Removal of banknotes from
lockable cassettes can only be performed by trained personnel.

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Plastic handle
Open the cover
Pull the latch
Rotate the plastic knob in counter-clockwise direction. Banknotes will be dispensed
one at a time. A jammed banknote may easily be removed without adversely
affecting operation of the cassette.
When banknotes are manually removed the count in the cassette memory will be
different from the actual. It is therefore recommended to perform a complete unload
operation after any manipulation. This must be performed immediately after the
cassette is placed back in the chassis.
Care must be taken not to pull out the white polymer tapes. Doing so may adversely
affect the performance of the cassette.
2.9. Dispensing Cassette –BBD-0610
The dispensing cassette is located right under the validating head. It is capable of
dispensing up to 20 banknotes. These banknotes could come from any one or all three
recycling cassettes. Multiple dispense operations would be required if more than 20
banknotes are to be dispensed.
Part Number
Type
To be determined
Plastic Bezel
BBD-0610
Metal Bezel