Suzuki 57100-27830 User manual

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GENUINE SUZUKI ACCESSORIES
99021-11J20
Description: HEATER SET, GRIP Part Number: 57100-27830
Applications: DL650L2/AL2 Installation Time: 2.0 Hours
INSTALLATION INSTRUCTIONS
Ref. Description QTY
AGrip Heater Lead Wire 1
BGrip Heater Switch 1
CSwitch Bracket 1
DGrip Heater (R) 1
EGrip Heater (L) 1
FClamp 6
GScrew 2
HInstallation Instructions 1
Ref. Description
(1) +Driver
(2) -Driver
(3) Open end wrench (17 mm)
(4) Hexagon wrench (4, 5 mm)
(5) T wrench (10 mm)
(6) Cutting pliers
(7) SUZUKI Super Grease “A” or equivalent [Recommended 99000-25010]
(8) Grip cement [Recommended 39442-09D00]
(9) Degreasing Agent [Available at stores]
Contents
Tools
Required
(1) (2) (3) (4)
(9)
(7)
(5) (6) (8)

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WARNING / CAUTION / NOTICE / NOTE
Please read this manual and follow its instructions carefully. To empha-
size special information, the symbol and the words WARNING, CAU-
TION, NOTICE and NOTE have special meanings. Pay particular
attention to messages highlighted by these signal words:
NOTE: Indicates special information to make maintenance easier or
instructions clearer.
1. Check that the kit includes all the parts listed in the first page.
2. Check each part in the kit for scratches or any form of damage.
3. Park the vehicle on a level ground.
4. Remove the ignition key from the switch and store it in a safe place.
5. Protect any items removed or to be installed from scratches by plac-
ing them on a soft cloth first before putting them on the ground.
6. Use care not to cause any damage to the body of the vehicle during
installation of the accessory.
Tighten bolts to the torque indi-
cated in the right table as standard
value unless otherwise explicitly
specified.
The value shows conventional or
“4” marked bolt tightening torque.
For other bolts not listed in the
table, refer to the service manual.
Important
WARNING
Indicates a potential hazard that could result in death or serious
injury.
CAUTION
Indicates a potential hazard that could result in minor or moder-
ate injury.
NOTICE
Indicates a potential hazard that could result in vehicle or equip-
ment damage.
Precautions
for
Installation
Tightening
Torque
Diameter
(mm)
Tightening Torque
N·m kgf-m lbf-ft
5 3.0 0.3 2.0
6 5.5 0.55 4.0
813.01.39.5
10 29.0 2.9 21.0

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Remove cowling.
1. To remove the seat, insert the
ignition key into the lock and
turn it clockwise.
Raise the rear end of the seat
and slide it backward.
2. Remove the right and left screws.
Unhook the right and left hooks and pull the side frame cover 1.
Installation
RIGHT
LEFT

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3. Remove the screws and fasten-
ers.
4. Pull off the front tank cover
hooks.
Covers have hooks at the cir-
cled places.
5. Raise the fairings 2with a
hand to separate it from the
front tank cover 3.

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6. Unhook the hooks and remove
the front tank cover 3.
Covers have hooks at the cir-
cled places.
7. Remove the fuel tank side
cover screws.
RIGHT
LEFT

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8. Loosen the instrument panel
screws.
Push down the instrument
panel at around the circled
place to unhook the hooks.
9. Push the fairing 2at around
the circled place with thumbs
and roll up the fairing to unhook
the hooks.
RIGHT
LEFT

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10.The fuel tank cover has fasten-
ers behind the cover at the rect-
angle mark places.
Pull up the fuel tank side covers
4to unfasten the fasteners.
11.The fuel tank side cover has a fastener behind the cover at the circled
place.
Move the fuel tank side cover 4backward to slip off the hook.
RIGHT
LEFT
RIGHT
LEFT

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12.Remove the right and left fairing
screws.
13.Remove the bolts and fasten-
ers.
14.Push the instrument panel
cover at the circled place with
thumb and roll up the cover to
unhook the hook.
RIGHT
LEFT

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15.Move the instrument panel to
the arrowed direction to unhook
the hooks.
16.Disconnect the meter coupler
5and remove the instrument
panel assembly.

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17.Remove the right and left
screws.
18.Remove the cowling brace bolts
and unhook the hooks.
19.Remove the couplers 6and
release the wiring harness from
the clamp 7.
Remove the cowling assembly.