Suzuki 95400-4885 User manual

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GENUINE SUZUKI ACCESSORIES
99021-48K40
INSTALLATION INSTRUCTIONS
Description: SIDE CASE SET Part Number: 95400-4885
(For North American market No.:
95400-4887)
Applications: General purpose Installation Time: 0.2 Hours
Ref. Description QTY
1Side Case 1
2Seal Washer 1
3Washer 1
4Nut 1
5Screw (M3 × 8 mm) 2
6Label Set (6 pieces) 1
7Lock Arm 1
8Reflector 1
9Installation Instructions 1
NOTE
Following component parts are included in each set No. 95400-4881
and 95500-4881
(For North American market No. 95400-4886and 95500-4882)
Contents
95400-4881∗ / 4886∗(R) 95500-4881∗ / 4882∗(L)

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Ref. Description
(1) +Driver
(2) Torque driver
(3) Socket (8 mm)
(4) Ratchet handle
(5) Torque wrench
(6) Thread lock cement
(Recommended
THREEBOND No.1360,
99000-32130)
Ref. Description
(1) Key Cylinder Set
Part Number: 95700-4881
(2) Side Case Garnish
Part Number: 95400-4882/ 4883/ 4884
Choose your favorite color.
WARNING / CAUTION / NOTICE / NOTE
Please read this manual and follow its instructions carefully. To empha-
size special information, the symbol and the words WARNING, CAU-
TION, NOTICE and NOTE have special meanings. Pay particular
attention to messages highlighted by these signal words:
Tools
Required
(1) (2)
(4) (5)
(3)
(6)
Optional
Accessories
Required
Important
WARNING
Indicates a potential hazard that could result in death or serious
injury.
CAUTION
Indicates a potential hazard that could result in minor or moder-
ate injury.
NOTICE
Indicates a potential hazard that could result in vehicle or equip-
ment damage.
NOTE
Indicates special information to make maintenance easier or instruc-
tions clearer.

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1. Check that the kit includes all the parts listed in the first page.
2. Check each part in the kit for scratches or any form of damage.
3. Park the vehicle on a level ground.
4. Remove the ignition key from the switch and store it in a safe place.
5. Protect any items removed or to be installed from scratches by plac-
ing them on a soft cloth first before putting them on the ground.
6. Use care not to cause any damage to the body of the vehicle during
installation of the accessory.
Tighten bolts to the torque indi-
cated in the right table as standard
value unless otherwise explicitly
specified.
The value shows conventional on
“4” marked bolt tightening torque.
For other bolts not listed in the
table, refer to the service manual.
Precautions
for
Installation
NOTICE
Refer to the GSX-S1000T service manual, when removing or
installing STD parts.
STD parts = Component parts of SUZUKI motorcycle
Tightening
Torque
Diameter
(mm)
Tightening Torque
N·m kgf-m lbf-ft
5 3.0 0.3 2.0
6 5.5 0.55 4.0
813.01.39.5
10 29.0 2.9 21.0

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Assembling the key cylinder
1. Insert your motorcycle’s key
into the key cylinder (sold sepa-
rately) and set a position of key
hole and key cylinder cover at
the broken line as shown.
Installation
NOTE
This instruction indicates an
assembling process for a right
side case.
An assembling process for a left
side case also follows the
instruction.
Key cylinder Key cylinder cover
(Convex part)
NOTICE
Set the key cylinder in the cor-
rect position as the illustra-
tion.
Correct Incorrect

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2. Set the Lock Arm 7on the key
cylinder and tighten them with
the Screws 5applied a thread
lock as shown.
3. Put the key into the key cylinder
and check a smooth movement
of the system.
If the movement is not
smoothly, there is a possibility
that it is assembled incorrectly.
Recheck the process 2 in case
of the incorrect assembling.
NOTE
• Wipe protruding thread lock
with a cloth or equivalents.
• The Lock Arm 7has different
shape on right and left side.
• The key cylinder cover is fixed
in the up and down direction.
NOTICE
• Confirm a secure fitment of
the Screws 5and the Lock
Arm 7.
• Do not operate the key cylin-
der till the thread lock hard-
ened.
Key cylinder cover
Apply thread lock
Right side
Left side
Key cylinder cover
Apply thread lock

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4. Set the Side Case 1as follow-
ings.
• Set the lid (A) and the buckle
(B) at closed position
• Set the slider (C) at locked
position
• Set the handle (D) at closed
position
5. Turn the key to counterclock-
wise and install the key cylinder
into the Side Case by fitting a
ditch of the Side Case 1and a
projection of the key cylinder as
shown.
NOTE
When the Side Case is locked
completely, the red labels on the
slider (C) and the handle (D) are
not visible.
(A)
(B)
(D)
(C)
NOTICE
• Left and Right side of the
Key Cylinder have a different
shape.
Confirm the direction of it,
before putting it into the side
case.
• When the key is not turned
smoothly, do not install the
key cylinder into the side
case to prevent from not
removing of a key from the
key cylinder.
• Please check the key cylin-
der is installed securely to
the Side Case 1.

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6. Check that the buckle (B), the
slider (C) and the handle (D)
(D) are set in locked position.
7. Check smooth movement of the
key.
8. Set the key in locked position
and remove it from the key cyl-
inder.
NOTICE
The key can be only removed
from the key cylinder when it
set at locked position.
If you forced to remove the key
at other key position, there is
possibility to be damaged or
deformed of the key and the
key cylinder.
(B)
(C)
(D)

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Assembling the side case
1. Open the lid of the Side Case
1.
(Refer to P13 “How to open the
lid”)
2. Attach the side case garnish
(E) (sold separately) to the lid.
(Refer to the installation manual
of the side case garnish)
3. Install the Reflector 8on the
lid.
4. Tighten the Seal Washer 2,
the Washer 3by the Nut 4as
shown.
Nut 4: 1.8 N·m (0.18 kgf-m,
1.35 lbf-ft)
NOTE
This instruction indicates an
assembling process for a right
side case. An assembling pro-
cess for a left side case also fol-
low the instruction.
NOTE
Check the order of the Seal
Washer 2, the Washer 3and
the Nut 4on and tighten
securely them.
There is possibility to reduce
water resist performance, if they
are assembled incorrect order.
(E)

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5. Put a Label 6in the position of
the side case as shown.
1. To clean, rinse Side Case with water to remove grit and soften dirt.
Use a mild nonabrasive liquid soap, plenty of warm water, and a
clean flannel cloth or soft chamois. Rinse well to remove all soap res-
idue. Pat dry do not wipe.
2. Don’t use organic solvent like thinner. It may damage the surface of
Side Case.
NOTICE
Select a label 6of your native
language.
Care
and
Maintenance

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Attach the side case
1. Close the lid (A) and the buckle
(B).
(Refer to P13 “How to open the
lid”)
2. Raise the handle (D) and set
the slider (C) in unlocked posi-
tion.
3. Attach the Side Case 1into
the side case bracket as shown.
NOTE
This instruction indicates an
assembling process for a right
side case. An assembling pro-
cess for a left side case also fol-
lows the instruction.
(A)
(D)
(B)
(C)
NOTE
When it is difficult to attach the
Side Case 1into the side case
bracket, push up rear of it as
shown.