Suzuki 95400-4885 User manual

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GENUINE SUZUKI ACCESSORIES
99021-48K40
INSTALLATION INSTRUCTIONS
Description: SIDE CASE SET Part Number: 95400-4885
(For North American market No.:
95400-4887)
Applications: General purpose Installation Time: 0.2 Hours
Ref. Description QTY
1Side Case 1
2Seal Washer 1
3Washer 1
4Nut 1
5Screw (M3 × 8 mm) 2
6Label Set (6 pieces) 1
7Lock Arm 1
8Reflector 1
9Installation Instructions 1
NOTE
Following component parts are included in each set No. 95400-4881
and 95500-4881
(For North American market No. 95400-4886and 95500-4882)
Contents
95400-4881∗ / 4886∗(R) 95500-4881∗ / 4882∗(L)

GENUINE SUZUKI ACCESSORIES
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Ref. Description
(1) +Driver
(2) Torque driver
(3) Socket (8 mm)
(4) Ratchet handle
(5) Torque wrench
(6) Thread lock cement
(Recommended
THREEBOND No.1360,
99000-32130)
Ref. Description
(1) Key Cylinder Set
Part Number: 95700-4881
(2) Side Case Garnish
Part Number: 95400-4882/ 4883/ 4884
Choose your favorite color.
WARNING / CAUTION / NOTICE / NOTE
Please read this manual and follow its instructions carefully. To empha-
size special information, the symbol and the words WARNING, CAU-
TION, NOTICE and NOTE have special meanings. Pay particular
attention to messages highlighted by these signal words:
Tools
Required
(1) (2)
(4) (5)
(3)
(6)
Optional
Accessories
Required
Important
WARNING
Indicates a potential hazard that could result in death or serious
injury.
CAUTION
Indicates a potential hazard that could result in minor or moder-
ate injury.
NOTICE
Indicates a potential hazard that could result in vehicle or equip-
ment damage.
NOTE
Indicates special information to make maintenance easier or instruc-
tions clearer.

GENUINE SUZUKI ACCESSORIES
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1. Check that the kit includes all the parts listed in the first page.
2. Check each part in the kit for scratches or any form of damage.
3. Park the vehicle on a level ground.
4. Remove the ignition key from the switch and store it in a safe place.
5. Protect any items removed or to be installed from scratches by plac-
ing them on a soft cloth first before putting them on the ground.
6. Use care not to cause any damage to the body of the vehicle during
installation of the accessory.
Tighten bolts to the torque indi-
cated in the right table as standard
value unless otherwise explicitly
specified.
The value shows conventional on
“4” marked bolt tightening torque.
For other bolts not listed in the
table, refer to the service manual.
Precautions
for
Installation
NOTICE
Refer to the GSX-S1000T service manual, when removing or
installing STD parts.
STD parts = Component parts of SUZUKI motorcycle
Tightening
Torque
Diameter
(mm)
Tightening Torque
N·m kgf-m lbf-ft
5 3.0 0.3 2.0
6 5.5 0.55 4.0
813.01.39.5
10 29.0 2.9 21.0

GENUINE SUZUKI ACCESSORIES
4/14
Assembling the key cylinder
1. Insert your motorcycle’s key
into the key cylinder (sold sepa-
rately) and set a position of key
hole and key cylinder cover at
the broken line as shown.
Installation
NOTE
This instruction indicates an
assembling process for a right
side case.
An assembling process for a left
side case also follows the
instruction.
Key cylinder Key cylinder cover
(Convex part)
NOTICE
Set the key cylinder in the cor-
rect position as the illustra-
tion.
Correct Incorrect

GENUINE SUZUKI ACCESSORIES
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2. Set the Lock Arm 7on the key
cylinder and tighten them with
the Screws 5applied a thread
lock as shown.
3. Put the key into the key cylinder
and check a smooth movement
of the system.
If the movement is not
smoothly, there is a possibility
that it is assembled incorrectly.
Recheck the process 2 in case
of the incorrect assembling.
NOTE
• Wipe protruding thread lock
with a cloth or equivalents.
• The Lock Arm 7has different
shape on right and left side.
• The key cylinder cover is fixed
in the up and down direction.
NOTICE
• Confirm a secure fitment of
the Screws 5and the Lock
Arm 7.
• Do not operate the key cylin-
der till the thread lock hard-
ened.
Key cylinder cover
Apply thread lock
Right side
Left side
Key cylinder cover
Apply thread lock

GENUINE SUZUKI ACCESSORIES
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4. Set the Side Case 1as follow-
ings.
• Set the lid (A) and the buckle
(B) at closed position
• Set the slider (C) at locked
position
• Set the handle (D) at closed
position
5. Turn the key to counterclock-
wise and install the key cylinder
into the Side Case by fitting a
ditch of the Side Case 1and a
projection of the key cylinder as
shown.
NOTE
When the Side Case is locked
completely, the red labels on the
slider (C) and the handle (D) are
not visible.
(A)
(B)
(D)
(C)
NOTICE
• Left and Right side of the
Key Cylinder have a different
shape.
Confirm the direction of it,
before putting it into the side
case.
• When the key is not turned
smoothly, do not install the
key cylinder into the side
case to prevent from not
removing of a key from the
key cylinder.
• Please check the key cylin-
der is installed securely to
the Side Case 1.

GENUINE SUZUKI ACCESSORIES
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6. Check that the buckle (B), the
slider (C) and the handle (D)
(D) are set in locked position.
7. Check smooth movement of the
key.
8. Set the key in locked position
and remove it from the key cyl-
inder.
NOTICE
The key can be only removed
from the key cylinder when it
set at locked position.
If you forced to remove the key
at other key position, there is
possibility to be damaged or
deformed of the key and the
key cylinder.
(B)
(C)
(D)

GENUINE SUZUKI ACCESSORIES
8/14
Assembling the side case
1. Open the lid of the Side Case
1.
(Refer to P13 “How to open the
lid”)
2. Attach the side case garnish
(E) (sold separately) to the lid.
(Refer to the installation manual
of the side case garnish)
3. Install the Reflector 8on the
lid.
4. Tighten the Seal Washer 2,
the Washer 3by the Nut 4as
shown.
Nut 4: 1.8 N·m (0.18 kgf-m,
1.35 lbf-ft)
NOTE
This instruction indicates an
assembling process for a right
side case. An assembling pro-
cess for a left side case also fol-
low the instruction.
NOTE
Check the order of the Seal
Washer 2, the Washer 3and
the Nut 4on and tighten
securely them.
There is possibility to reduce
water resist performance, if they
are assembled incorrect order.
(E)

GENUINE SUZUKI ACCESSORIES
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5. Put a Label 6in the position of
the side case as shown.
1. To clean, rinse Side Case with water to remove grit and soften dirt.
Use a mild nonabrasive liquid soap, plenty of warm water, and a
clean flannel cloth or soft chamois. Rinse well to remove all soap res-
idue. Pat dry do not wipe.
2. Don’t use organic solvent like thinner. It may damage the surface of
Side Case.
NOTICE
Select a label 6of your native
language.
Care
and
Maintenance

GENUINE SUZUKI ACCESSORIES
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Attach the side case
1. Close the lid (A) and the buckle
(B).
(Refer to P13 “How to open the
lid”)
2. Raise the handle (D) and set
the slider (C) in unlocked posi-
tion.
3. Attach the Side Case 1into
the side case bracket as shown.
NOTE
This instruction indicates an
assembling process for a right
side case. An assembling pro-
cess for a left side case also fol-
lows the instruction.
(A)
(D)
(B)
(C)
NOTE
When it is difficult to attach the
Side Case 1into the side case
bracket, push up rear of it as
shown.

GENUINE SUZUKI ACCESSORIES
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4. Raise the handle (D), set the
slider (C) in locked position.
5. Shake the side case for check-
ing the secure fitment of it into
the side case bracket.
6. Check the buckle (B) and the
handle (D) set in closed posi-
tion.
Turn the key to locked position
and remove it from the key cyl-
inder.
WARNING
When the Side Case is locked
completely, the red labels on
the slider (C) and the handle
(D) are not visible. Confirm
this condition surely.
If the side cases are installed
incorrectly, it may cause a
serious accident as a fall.
(D)
(C)
NOTICE
To set the handle (D) to closed
position, the slider (C) has to
be set in “Locked position”
firstly.
(B)
(D)
(C)

GENUINE SUZUKI ACCESSORIES
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Removal the side case
1. Turn the key to unlocked posi-
tion.
2. Raise up the handle (D) and set
the slider (C) to unlocked posi-
tion.
3. Remove the Side Case 1with
holding the handle (D).
NOTE
This instruction indicates an
assembling process for a right
side case. An assembling pro-
cess for a left side case also fol-
lows the instruction.
(D)
(C)
(D)

GENUINE SUZUKI ACCESSORIES
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How to open the lid
1. Turn the key to unlocked posi-
tion.
2. Pushing the lid (A) and open
the buckle (B) as shown.
How to close the lid
For closing the lid (A) and the
bracket (B), operate an opposite
way of the “How to open the lid”.
NOTE
When opening the lid (A), oper-
ate it slowly.
(A) (B)
NOTICE
Set the key to unlocked posi-
tion to close the buckle (B).
In incorrect key position, the
buckle (B) doesn’t open.
(B)
(D)
(C)

GENUINE SUZUKI ACCESSORIES
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• The side cases are not complete
waterproof. Always store lug-
gage in a plastic bag or the like.
• Make sure the handles, lock
levers and side cases are
securely locked before riding.
• The inside of the side case
becomes very hot. Do not store
valuables, electronic devices,
and foods or drinks, etc. in the
side case.
Handling
Precautions
WARNING
• If the side case is not
installed correctly, or it is not
locked completely, it may
come off. Therefore, make
sure that it is properly
installed and locked before
riding.
• A mounted side case is
highly susceptible to cross-
winds. Always be careful
when riding in strong winds.
• When the side cases are
mounted, always ride care-
fully as they affect the stabil-
ity and maneuverability of
the motorcycle.
• Maximum loading capacity:
5 kg (11 lbs) per side case
• Maximum motorcycle speed
when side cases are
mounted:
130 km/h (81 mph)
• Reduce luggage weight if the
combined weight of luggage
and side cases exceeds the
maximum loading weight
limit of the carrier or motor-
cycle.

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GENUINE SUZUKI ACCESSORIES
99021-48K40
INSTRUCTIONS DE MONTAGE
Description : ENSEMBLE DE VALISE
LATÉRALE
Code : 95400-4885
(N° pour le marché nord-américain :
95400-4887)
Modèle : Usage général Temps d’installation: 0,2 hr(s)
Réf. Description Q.té
1Valise latérale 1
2Rondelle d’étanchéité 1
3Rondelle 1
4Écrou 1
5Vis (M3 × 8 mm) 2
6Jeu d’étiquettes (6 unités) 1
7Bras de blocage 1
8Réflecteur 1
9Instructions de montage 1
NOTE
Les composants suivants sont inclus dans chacun des ensembles
N° 95400-4881et 95500-4881
(Pour le marché nord-américain N° 95400-4886et 95500-4882)
Contenu
95400-4881∗ / 4886∗(D) 95500-4881∗ / 4882∗(G)

GENUINE SUZUKI ACCESSORIES
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Réf. Description
(1) Tournevis cruciforme +
(2) Tournevis dynamométrique
(3) Douille (8 mm)
(4) Clé à cliquet
(5) Clé dynamométrique
(6) Frein filet
(Recommandé
THREEBOND N° 1360,
99000-32130)
Réf. Description
(1) Ensemble de cylindres de serrure
N° de pièce : 95700-4881
(2) Garniture de valise latérale
N° de pièce : 95400-4882/ 4883/ 4884
Choisissez votre couleur préférée.
AVERTISSEMENT / ATTENTION / AVI S / NOTE
Lire attentivement ce manuel et se conformer soigneusement aux ins-
tructions données. Pour souligner des informations spéciales, on utilise
le symbole et les mots AVERTISSEMENT, ATTENTION, AV IS et
NOTE. Lire avec soin les messages précédés par ces mots:
Outils
néces-
saires
(1) (2)
(4) (5)
(3)
(6)
Accessoires
en option
requis
Important
AVERTISSEMENT
Indique un danger potentiel pouvant résulter en blessures graves
ou mortelles.
ATTENTION
Indique un danger potentiel pouvant résulter en blessures
légères ou modérées.
AVI S
Indique un danger potentiel pouvant résulter en détérioration du
véhicule ou des équipements.
NOTE
Signale des informations spéciales pour faciliter l’entretien ou clarifier
des instructions importantes.

GENUINE SUZUKI ACCESSORIES
3/14
1. Vérifier que le kit inclut toutes les pièces énumérées en première page.
2. Vérifier que les pièces du kit ne sont pas rayées ou détériorées d’une
manière quelconque.
3. Garer le véhicule sur une surface plane.
4. Enlever la clé de contact du contacteur et la ranger dans un endroit sûr.
5. Protéger des rayures toutes les pièces déposées ou à installer en les
plaçant sur un chiffon plutôt qu’à même le sol.
6. Éviter d’endommager le véhicule pendant l’installation de l’acces-
soire.
Serrez les boulons au couple indi-
qué dans le tableau de droite
comme valeur standard, sauf indi-
cation contraire explicite.
La valeur indique le couple de ser-
rage conventionnel des boulons
marqués “4”. Pour les autres bou-
lons non répertoriés dans le
tableau, reportez-vous au manuel
d’entretien.
Précautions
à
l’installation
AVI S
Reportez-vous au manuel d’entretien de la GSX-S1000T lors de la
dépose ou de l’installation de pièces STD.
Pièces STD = Composants de ma moto SUZUKI
Couple de
serrage
Diamètre
(mm)
Couple de serrage
N·m kgf-m
53,00,3
6 5,5 0,55
813,01,3
10 29,0 2,9

GENUINE SUZUKI ACCESSORIES
4/14
Montage du cylindre de serrure
1. Insérez la clé de votre moto
dans le cylindre de serrure
(vendu séparément) et position-
nez la fente de la clé et le cache
du cylindre de serrure sur la
ligne pointillée, comme illustré.
Installation
NOTE
Cette instruction indique le pro-
cessus de montage pour une
valise latérale droite.
Les instructions du processus de
montage pour une valise laté-
rale gauche sont également indi-
quées ci-après.
Cylindre
de serrure
Cache du cylindre
de serrure
(Partie convexe)
AVI S
Positionnez le cylindre de ser-
rure dans la bonne position
comme indiqué sur l’illustra-
tion.
Correct Incorrect

GENUINE SUZUKI ACCESSORIES
5/14
2. Placez le bras de blocage 7
sur le cylindre de serrure et ser-
rez-les avec les vis 5enduites
de frein filet comme illustré.
3. Insérez la clé dans le cylindre
de serrure et vérifiez le bon
mouvement du système.
Si le mouvement n’est pas
fluide, il est possible que le
montage soit incorrect.
Revérifiez le processus 2 en
cas de montage incorrect.
NOTE
• Essuyez le frein filet qui
dépasse avec un chiffon ou un
autre.
• La forme du bras de blocage
7est différente du côté droit
et du côté gauche.
• Le cache du cylindre de ser-
rure est fixé dans le sens haut-
bas.
AVI S
• Vérifiez que les vis 5et le
bras de blocage 7sont cor-
rectement fixés.
• N’actionnez pas le cylindre
de serrure tant que le frein
filet n’a pas durci.
Cache du cylindre de serrure
Appliquer du
frein filet
Côté droit
Côté gauche
Cache du cylindre de serrure
Appliquer du
frein filet