Sweiss SKYMAX 1550 User manual

SWEISSWELD.COM
[e-mail]
1
2009．07
（ ）
IMPORTANT: Read this Owner’s Manual Completely before attempting to use this
equipment. Save this manual and keep it handy for quick reference. Pay particular
attention to the safety instructions we have provided for your protection. Contact your
distributor if you do not fully understand this manual.

SWEISSWELD.COM
[e-mail]
2
INTRODUCTION

SWEISSWELD.COM
[e-mail]
1
SAFETY



















SWEISSWELD.COM
[e-mail]
SAFETY
2











SWEISSWELD.COM
[e-mail]
SAFETY
3









-
-










SWEISSWELD.COM
[e-mail]
SUMMARY
4
（ ）
（ ）
（ ）
（ ）
（ ）

SWEISSWELD.COM
[e-mail]
SUMMARY
5
Rectify Inverter
Medium
frequency
transformer
Medium
frequency
rectify
Hall device
Current positive-
feedback control
Single phase, AC DC AC DC
11
0V/220V 50/60Hz
AC DC
（ ）
， ＝ ＋ （ ）； ＞ ， ＝ （ ）
64
44
20
0600I
2
（A）
U
2
（V）
Working
point
Volt-ampere characteristic
The relation of the rated loading
voltage&welding current

SWEISSWELD.COM
[e-mail]
OPERATION CONTROL & CONNECTORS
11
（ ）
， ，
（ ）
（ ）
（ ） ～
％
（
℃
，
， ）
（ ）（ ）
（ ）
I（A）
0
100％
25%
80 160
XThe relation between duty cycle and
welding current for TM-1600

SWEISSWELD.COM
[e-mail]
OPERATION CONTROL & CONNECTORS
2 ～ 4mm
1、Place the welding
gun aslant.
2、Scrape the electrode
with the workpiece.
3、Lift arc.
Steps of scraping arc
workpiece
Welding holder
electrode
DCEP
workpiece
electrode
DCEN
Welding holder
Ar
Workpiec e
DCEN
Welding gu n
●When TIG operation, the
shielded gas is inputted to
welding gun directly, and the
method of lifting arc is
adopted.

SWEISSWELD.COM
[e-mail]
OPERATION CONTROL & CONNECTORS
13
（ ～ ）
（ ）， ，
（）， ，
78
Please refer to ratin g
plate located o n
undersideof machin e
220V AC 50/60Hz
110V AC 50/60Hz
Input
ON
OFF
6
5
4
21 3

SWEISSWELD.COM
[e-mail]
OPERATION CONTROL & CONNECTORS
14
～ 。
（ ）
7
Please refer to rating
plate located on
underside of machine
220V AC 50/60Hz
110V AC 50/60Hz
Input
4
21
A
CURRENT
140
5
20
40 60 80
100
120
160
TM-1600 INVERTER DC WELDER
3
，
， ，

160
120
100
80
60
40
20
5
140
CURRENT
A

SWEISSWELD.COM
[e-mail]
OPERATION CONTROL & CONNECTORS
15
electrode
workpiece
electrode electrode
workpiece workpiece
Take the electrode upright The Electrode touch the workpiece Lift up for about 2-4mm
upright
up
touch
2～4mm

《 》
butt joint lap joint corner joint T joint
electrode
workpiece
weld
1
2
3
2
1-electrode moving; 2-the electrode swing right & left; 3-the electrode move along weld

SWEISSWELD.COM
[e-mail]
OPERATION CONTROL & CONNECTORS
16
～ ～ ～ ～
＝
～
～ ～ ～
《 》 ～




SWEISSWELD.COM
[e-mail]
OPERATION CONTROL & CONNECTORS
17
～
～

SWEISSWELD.COM
[e-mail]
OPERATION CONTROL & CONNECTORS
18

SWEISSWELD.COM
[e-mail]
MAINTENANCE AND TROUBLESHOOTING
17
●

SWEISSWELD.COM
[e-mail]
MAINTENANCE AND TROUBLESHOOTING
18
（ ）






SWEISSWELD.COM
[e-mail]
MAINTENANCE AND TROUBLESHOOTING
（ ）
19

SWEISSWELD.COM
[e-mail]
MAINTENANCE AND TROUBLESHOOTING
PE
GDN
GDN
ZBYQ OC1 OC2
PR1
PR2
AC 1
AC 3
+
2
-
4
AC 1
AC 3
+
2
-
4
PR3
FAN
A
LED LED
VR1
TIG/MMA PR4
1
DC+
11
DC-
1
2
3
4
5
6
7
8
IN
8PIN
1
2
3
4
SOUOUT
4PIN
1
2
WV
2PIN
OUT+
OUT-
1
AC1
1PIN
1
AC2
1PIN
1
AC1IN
1PIN
1
AC2IN
1PIN
8.066.137-B PCB
1
1
110V
8.066.137-B PCB
1 2
FJ
2PIN
1
2
WVIN
2PIN
1
2
3
OT
3PIN
1
2
3
4 5
6 7
8
IMOUT
8PIN
1
2
3
4
IFB
4PIN
1 2 3 4 5
MBIN
5PIN
1
2
3 4 5
MB
5PIN
8.066.613-BH PCB
J2
J3
1 2
TOP
2PIN
1
1
110V
1
ACIN1
1PIN
1
ACIN2
1PIN 1
1
DC-
1
DC+
1
2 3 4
SOUIN
4PIN
8.066.098-B PCB
J1
1
2
TOP
2PIN
Or 8.066.872-A PCB
20

SWEISSWELD.COM
[e-mail]
NOTES
21