SWS SeceuroGlide LT User manual

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August 2016 Issue 1 SGLT16
SeceuroGlide LT
Installation Instructions
Always check on delivery that the order details are correct and the
door is undamaged, especially before removing any existing doors.
Sequence of Installation & Contents
01. Pre-Installation and Component Check
02. Installation Options
03. Prepare the Opening
04. Prepare the Guide Rails
05. Fix Guide Rails & Axle Assembly
06. Tensioning the Anti-fall Back Spring
07. Fit Emergency Overrides
08. Curtain Adjustment (reducing height/making repairs)
09. Install the Curtain in the Guides, Attach to Axle & Fit Stops
10. Curtain Locking & Setting Motor Limit Switches
11. Installation of Box Supports
12. Commissioning
13. Technical Assistance
14. Notes
01. PRE-INSTALLATION AND COMPONENT CHECK
Check:
i. Delivery note
ii. Order sheet
iii. Door dimensions / colour
iv. Opening dimensions / clearances
v. Components
vi. Check for any damage to the guide rails
or the outside roll of the curtain
Do not proceed further with the
installation unless you are sure that
the door is the correct size, and all
components are present.
WIDTHS
Manufacturing Width = Over Guide Width
Drive Through Width = Over Guide Width less
150mm for 75mm guides
HEIGHTS
Manufacturing Height = Guide Height
Total Height = Guide Height + End Plate
Headroom/End Plate up to 2.5m Guide Height =
300mm
Drive Through Height = Guide Height less 100mm
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August 2016 Issue 1 SGLT16
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ROLLER GARAGE DOOR COMPONENTS
01. Remote Control Unit
02. Motor (fitted into axle)
03. 70mm Octagonal Axle
04. 4 or 5 Pairs Compact Locking Collars (fitted on axle)
05. Axle Cap or Spring (fitted into axle)
06. R/H End Plate
07. 4 or 5 No. Compact Locking Springs and Attachment Brackets *
(and hinge pins)
08. 8 or 10 No. Retention Clips *
09. L/H End Plate
10. Guide Rails (UPH 75) 75mm or (UPH 250) 90mm
11. Brush Insert (fitted to guide)
12. Curtain
13. End Locks (fitted to curtain)
14. Bottom Slat (fitted to curtain)
15. Rubber Seal (fitted to bottom slat)
16. Override Eye *
17. 6 No. M8 X 21mm Penny Washers *
18. 2 No. Door Stops *
19. 2 No. M6 Nuts (inserted in bottom slat for securing stops) *
20. 10 No. 4mm X 8mm Rivets * (for securing endlocks)
21. 3 No. Cable Clips *
22. Crank Handle Clip *
*Supplied in Accessory Pack
Controls & Accessories
23. Crank Handle
Recommended Fixings (not supplied)
12 x 1” Self Tapping Screws for Steel
12 x 2 1⁄2” Countersunk Screws for
Masonry and Wood
02. INSTALLATION OPTIONS
Internal Face Fit Reveal Fit
Combination of Face and Reveal Fit
Fitted to existing or New Timber Frame
Undersize Face Fit
Set Back Face Fit
Guides, axle assembly and the crank handle will be
wrapped together in one bubble wrapped parcel
and strapped together. The curtain is individually
packed. A separate accessories box is packed with
the installation and end user instructions, the
attachment/locking arms, the accessory pack and
a box containing the electrical items.
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August 2016 Issue 1 SGLT16
Combination of Face and Reveal Fit
03. PREPARE THE OPENING
04. PREPARE THE GUIDE RAILS
Check:
i. Structure is sound/even & can carry the weight of the door
ii. No obstacles in fitting footprint eg. no sharp objects, pipes,
cables, bumps etc. sticking out from the pillars, lintel or header
to twist the guides, distort the fascia or catch on the curtain
iii. Floor is flat/level
If necessary install a sub-frame to ensure secure, flush and
level fixing (Recommended minimum 70 X 70 PAR).
If the guides require cutting down refer to the ‘Widths and
Heights’ information in Section 1. If face fixing where possible set
the guide height at least 100mm above the structural opening
height to maximise drive through height.
The top of the guide rails have been opened up to aid the movement of the
door into and out of the guide rails. If you need to reduce the length of the
guide rails you must cut from the bottom of the guide rails.
i. Position guides
ii. Drill guide fixing holes (min 4) 7mm pilot hole 13mm outer
hole, avoid mortar joints and edges of bricks etc.
REVEAL
DRILL
OR FACE DRILL
GUIDE/ DOOR
HEIGHT
BOTTOM SLAT HANG
DOWN 100mm
DRIVE THROUGH
HEIGHT N.B. Guides are handed. If cutting guides cut excess length from
bottom of guide.
REVEAL FIX
INTERNAL SIDE
13mm 7mm
FACE FIX
INTERNAL SIDE 13mm
7mm
05. FIX GUIDE RAILS & AXLE ASSEMBLY
N.B. Before positioning check that there are no sharp objects or
bumps sticking out from the pillars, lintel or header to twist the
guides or that will catch the door during operation.
If in doubt pack the guides and end plates out by at least 10mm.
i. Slot end plate lugs into guides (see Drawing A) remembering
the guides are handed
ii. Position guides and end plates against opening
iii. Hold or prop securely the assembly in position
iv. Drill fixing holes (min 4 in guides and 2 in each end plate)
v. Fix guides/end plates with minimum No. 12 x 21⁄2”
countersunk screws (and plugs) to masonry/timber or 12 x 1”
self tapping screws to steel.
N.B. Extreme care should be taken while manoeuvring the
door into place to avoid the possibility of snapping the end
plate lugs. It is imperative that fixings are put through the end
plates into the wall as the aluminium lugs are not designed to
carry the weight of the door.
A
Lug
N.B. Axle assembly
must be level
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August 2016 Issue 1 SGLT16
DC
Check:
i. Back faces of guides and end plates are flush and untwisted
(see Drawing B)
ii. Guides are vertical/parallel/same height
Installation of the Axle Assembly:
i. Locate the dummy end or anti-fall back spring in to the
bracket pre-fitted to the end plate.
ii. Fasten the motor end of the axle, using the bracket supplied,
to the other end plate using the screws provided and the
prepared tapped holes in the end plate.
iii. Ensure that the motor limits are facing down and that the
override hole is towards the chamfered front end of the
end plate.
iv. Ensure that the collars are the correct way around
(see Drawing C)
v. Secure motor power lead with cable clips so that it is tight
against the end plate – (see Drawing D.)
vi. You must ensure that you allow for a drip loop in the motor
cable to prevent water from running down the cable and into
the motor. Spare cable ties can attached to the motor cable
to act as drip loop to prevent water entering the motor.
B
a) Spring Bracket
Screw &
Washer
Override Exit Motor Limits
b) Dummy End Bracket
05. FIX GUIDE RAILS & AXLE ASSEMBLY (CONTINUED)
06. TENSIONING THE ANTI-FALL BACK SPRING
If an anti-fall back spring has been supplied fitted in the axle you
must now tension the spring as follows:
01. Connect the motor to either a test lead or the remote control.
02. Using the test lead rotate the axle in the close direction
(see Drawing G and label on axle).
03. The number of turns required will be clearly stated on a label.
04. When complete the axle will be fully tensioned and will be
ready for installation and attachment of the curtain in the fully
closed position.
05. If the axle stops before it has completed the required number
of turns the lower limit may need adjusting to allow the
correct number of turns to be applied.
UP arrow is door closing, DOWN arrow is door opening.
Limit adjusting tool (green)
Direction of axle rotation
+ Increase the travel in this direction
– Reduce the travel in this direction
Limit adjuster
Override exit
G
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August 2016 Issue 1 SGLT16
07. FITTING EMERGENCY OVERRIDES
1
Left Hand viewed
from centre of door
2
Right Hand viewed
from centre of door
Screw
Upper Collar
Lower Collar
The motor limits are accessible from two sides. This enables the motor to always be fitted to the end plate so that limits are facing down
and so that the override is towards the front of the end plate.
Possible Override Exit Options
i. Drill hole for override eye through end plate flange
ii. Remove the screw and the upper collar
iii. Insert override eye in hole in motor adjacent to limit adjusters
iv. Locate and tighten the upper and lower collars around the motor
v. Insert and tighten the holding screw and washer from above
vi. Hook crank handle in eye
vii. Secure clear of shutter with crank handle clip
On a left hand door the motor cable will
exit the motor vertically down.
On a right hand door the motor cable
will exit the motor vertically up. You
must ensure that you include a drip
loop to prevent water from entering
the motor.
This will ensure that you do not have
to cut down the roller plate to enable
the override eye to be fitted.
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August 2016 Issue 1 SGLT16
08. CURTAIN ADJUSTMENT (REDUCING HEIGHT/MAKING REPAIRS)
The curtain needs to be the correct height for the door to lock
properly (if too tall remove slat(s) – If too short notify supplier).
Check you have the correct number of slats in the curtain for the
guide height (particularly if you have shortened the guide height)
and adjust the curtain accordingly.
Remove slat by carefully snipping ear off end lock before sliding
out slat. Preferably take slats off from the top of the curtain to save
having to remove and refit bottom slat. Either roll curtain out on a
flat and protected surface such as the bubble wrap and/or cardboard
packaging in which the curtain is delivered, or do as below.
REPAIR PROCEDURE
Re-secure endlocks with
2 No. 4mm x 8mm rivets supplied
Slide out damaged
slat(s), slide in new slats
Remove end lock
Slide out slats
Snip ear off
endlock to
release slats
09. INSTALL THE CURTAIN IN THE GUIDES, ATTACH TO AXLE & FIT STOPS
A
Feed in Curtain
B
Slide in
Locking
Springs
i. Check that there are at least 4 pairs of compact locking
collars on the axle and that each pair of collars has the cutout
towards the centre and line up with other pairs of collars
along the axle (see Drawing A). One pair must be approx.
150mm in from each end of the axle and the remaining pairs
evenly spaced.
ii. Lift coiled curtain up level with axle and feed bottom of
curtain into guide (see Drawing B)
iii. Slowly unroll curtain and gently lower onto a tool box or block
(see Drawing B)
N.B. Do not allow the curtain to free fall over the axle as this
will result in damage to the curtain.
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August 2016 Issue 1 SGLT16
09. INSTALL THE CURTAIN IN THE GUIDES, ATTACH TO AXLE & FIT STOPS (CONTINUED)
10. CURTAIN LOCKING & SETTING MOTOR LIMIT SWITCHES
The Roller Garage Door is manufactured with the curtain height to suit the length of guide supplied. The door will not lock down
properly if the curtain is either too tall or too short. If the guide height has been adjusted on site, check that the top of the curtain is
neither below the top of the guide nor more than one slat above (see Drawings A & B). Both limits require setting along with a final
adjustment of the locking springs. N.B. Incorrect setting of the limits risks damage to the motor, curtain and attachment devices.
Which limit is up and which limit is down?
The up and down limit is determined
using the direction arrows next to the limit
adjusters and the direction of axle rotation
to either close or open the door.
CD
E
iv. Slide the locking springs with semi-circular attachment
bracket onto the top slat. Rotate the axle with the manual
override until the attachment holes in the collars are accessible.
Use the special attachment pins as supplied to attach the semi-
circular attachment bracket between the collars.
N.B. You must use the second hole. Ensure that the pin is fully
engaged in the attachment bracket (it should click into place)
to prevent product failure (see Drawing C).
v. Fit small retention clips into the cut-outs in the axle to stop
the locking assemblies moving along the axle. The clips do
not have to be tight up against the collar. (see Drawing D)
vi. Use override to raise door sufficiently to remove toolbox/
block. Ensure that the semi-circular curtain attachment
bracket coils up flush with the collars (see Drawing E).
Leave door in partially open position.
vii. Secure stops to captive nuts in the bottom slat with the bolts
provided (see Drawing F). It is essential to fit the stops for
health and safety reasons.
STOP
M6 BOLT
F
Limit adjusting tool (green)
Direction of axle rotation
+ Increase the travel in this direction
– Reduce the travel in this direction
Limit adjuster
Override exit
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August 2016 Issue 1 SGLT16
10. CURTAIN LOCKING & SETTING MOTOR LIMIT SWITCHES (CONTINUED)
Closed/Down limit setting and locking spring adjustment
i. Carefully close the door using either a motor test lead or the remote control
unit so that the curtain is fully down and the top slat is pushed forward.
The metal attachment springs should be taut but not bent or distorted
(see Drawings A, B & C).
ii. Turn the down limit in the ‘+’ direction to increase the travel of the door.
Turn the down limit in the ‘–’ direction to reduce the travel of the door.
Open/Up limit setting
iii. Carefully open the door using either a motor test lead or
the remote control unit so that the curtain is fully open.
i. Turn the up limit in the ‘+’ direction
to increase the travel of the door.
Turn the up limit in the ‘–’ direction
to reduce the travel of the door.
A
C
B
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August 2016 Issue 1 SGLT16
11. INSTALLATION OF BOX SUPPORTS – OPTIONAL EXTRA FOR HALF BOX OR FULL BOX
The box supports you have been supplied need to be riveted to the fascia to hold them in place.
First fix the fascia in place then position the box supports within
the fascia with equal distances in between each support.
Drill a hole with a 4.2mm drill bit through this hole and the fascia.
The box supports are supplied with a hole on the top front edge.
Fasten the box support to the fascia using a 4 x 8 rivet.
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August 2016 Issue 1 SGLT16
12. COMMISSIONING
Final Checks
i. Remove any protective plastic coverings.
ii. Wipe curtain & guides with damp cloth.
iii. Touch-up any small scratches.
iv. Check all electrical & operating equipment is installed
and functioning correctly (especially the safety edge) and
complete CE marking label and paperwork.
v. Check direction handle needs winding to open door and fit
appropriate label supplied to crank handle.
N.B. Check the front of the curtain to make sure that it is not
rubbing on the lintel.
The manual override will not function after the door is operated
by remote control, until the power to the motor has ‘timed out’.
This will take a few moments to occur.
If you wish to demonstrate the manual override immediately after
opening the door press either the stop button on the handset or
simulate a power cut by switching off the power to the Control Unit.
Upon completion it is your responsibility to train the customer
how to operate the door correctly and safely and provide them
with the operating and maintenance instructions supplied.
If you require any on site technical assistance including
repair or maintenance queries please call 01524 772400
or email [e-mail]
Control unit set up instructions are provided
in the control panel accessory box along with
the control unit and you can also access them
digitally using this QR code or link:
www.sws.co.uk/easysetup
13. TECHNICAL ASSISTANCE
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August 2016 Issue 1 SGLT16
14. NOTES
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