Synrad Novanta OEM ti Series User manual

ENGINEERED BY SYNRAD
OEM ti-Series
User Manual

IMPORTANT INFORMATION PAGE |2
Table of Contents
Important Information ......................................................................................................................................................................6
Customer Support .............................................................................................................................................................................7
Trademark & Copywrite ....................................................................................................................................................................7
Warranty Information .......................................................................................................................................................................8
Sales, Application & Support .............................................................................................................................................................9
Sales & Application ............................................................................................................................................................................9
Customer Service...............................................................................................................................................................................9
Technical Support ..............................................................................................................................................................................9
Reference Materials ........................................................................................................................................................................10
Introduction.....................................................................................................................................................................................11
Warranty information......................................................................................................................................................................12
NOVANTA Service & Support...........................................................................................................................................................12
Sales and Applications .....................................................................................................................................................................13
Customer Service.............................................................................................................................................................................13
Technical Support ............................................................................................................................................................................13
Global Offices ..................................................................................................................................................................................13
Guidelines & Content ......................................................................................................................................................................14
Unpacking/packing, Storage/shipping, Mounting, Connecting, Cooling.........................................................................................14
ti-Series Nomenclature....................................................................................................................................................................16
Operation.........................................................................................................................................................................................17
Controls and indicators....................................................................................................................................................................18
ti-Series front panel .........................................................................................................................................................................18
ti-Series water-cooled rear panel ....................................................................................................................................................19
ti-Series side panel (SA air-cooled Models Only).............................................................................................................................20
Laser Safety......................................................................................................................................................................................21
Hazard Information .........................................................................................................................................................................21
Terms ...............................................................................................................................................................................................22
General hazards...............................................................................................................................................................................22
Other hazards ..................................................................................................................................................................................24
Disposal............................................................................................................................................................................................24
Thorium Safety ................................................................................................................................................................................24
Additional laser safety information .................................................................................................................................................25

IMPORTANT INFORMATION PAGE |3
Ti60 label locations ..........................................................................................................................................................................26
Ti80 label locations ..........................................................................................................................................................................27
Ti100 label locations ........................................................................................................................................................................28
Compliance ......................................................................................................................................................................................29
Center for Devices and Radiological Health (CDRH) requirements .................................................................................................29
OEM models ....................................................................................................................................................................................29
Federal Communications Commission (FCC) Requirements ...........................................................................................................30
European Union (EU) requirements ................................................................................................................................................30
Technical reference summary .........................................................................................................................................................37
Technical overview ..........................................................................................................................................................................37
Controlling Laser Power...................................................................................................................................................................39
Cooling.............................................................................................................................................................................................41
Control signals .................................................................................................................................................................................43
Operating modes .............................................................................................................................................................................46
User I/O connection summary.........................................................................................................................................................49
Input signals.....................................................................................................................................................................................54
Output signals..................................................................................................................................................................................57
Sample I/O circuits...........................................................................................................................................................................60
DB-9 pin connections.......................................................................................................................................................................64
DB-9 pin descriptions.......................................................................................................................................................................64
48 VDC fan speed control ................................................................................................................................................................66
Isolated cooling fan connections .....................................................................................................................................................68
Integrating ti-Series safety features ................................................................................................................................................70
Keyswitch functions.........................................................................................................................................................................70
Shutter functions .............................................................................................................................................................................71
Remote interlock functions .............................................................................................................................................................71
Technical Drawings ..........................................................................................................................................................................78
Maintenance & Troubleshooting.....................................................................................................................................................86
Index ..................................................................................................................................................................................................1
Appendix............................................................................................................................................................................................1
Table of Figures
Table 1-1 ti-Series ship kit contents.................................................................................................................................................15
Figure 1-1 ti-Series ship kit contents. ..............................................................................................................................................15
Figure 1-1 Anatomy of a model number. ........................................................................................................................................16

IMPORTANT INFORMATION PAGE |4
Figure 2-1 ti Series Front panel controls and indicators. (Fan-cooled ti60 shown). ........................................................................18
Figure 2-2 ti-Series Rear panel controls and indicators. (Water-cooled ti100 shown)....................................................................19
Figure 2-3 OEM ti-Series side panel controls and indicators. (Air-cooled ti60 OEM shown). .........................................................20
Figure 3-1 Ti60 hazard label locations. ............................................................................................................................................26
Figure 3-2 Ti80 hazard label locations. ............................................................................................................................................27
Figure 3-3 Ti100 hazard label locations. ..........................................................................................................................................28
Table 3-1 Class 4 safety features. ....................................................................................................................................................32
Table 3-2 European Union Directives. .............................................................................................................................................33
Figure 3-4 ti60 Declaration Document. ...........................................................................................................................................34
Figure 3-5 ti80 Declaration document.............................................................................................................................................35
Figure 3-6 ti00 Declaration document.............................................................................................................................................36
Figure 4-1 Beam characteristics.......................................................................................................................................................38
Table 4-1 Assist gas purity specifications. .......................................................................................................................................40
Table 4-2 Dew point temperatures. ................................................................................................................................................42
Table 4-3 PWM command signal specifications. .............................................................................................................................44
Figure 4-2 4.8kHz ti-Series waveform at 50% duty cycle.................................................................................................................45
Figure 4-3 4.8kHz ti-Series waveform at 80% duty cycle.................................................................................................................45
Figure 4-4 PWM signal waveform. ..................................................................................................................................................47
Figure 4-5 Representative ti-Series optical output pulse. ...............................................................................................................48
Table 4-3 User I/O pin descriptions. ................................................................................................................................................49
Table 4-3 User I/O pin descriptions (continued). ............................................................................................................................51
Figure 4-5 User I/O pinouts. ............................................................................................................................................................52
Table 4-3 User I/O pin descriptions (continued). ............................................................................................................................52
Figure 4-6 Auxiliary DC power supply wiring. ..................................................................................................................................53
Table 4-4 Auxiliary Power for external I/O. .....................................................................................................................................53
Table 4-5 Input signal table. ............................................................................................................................................................54
Table 4-5 Input signal table (continued)..........................................................................................................................................55
Figure 4-7 Auxiliary DC power supply wiring. ..................................................................................................................................56
Figure 4-8 Input circuit specifications..............................................................................................................................................56
Table 4-6 Input circuit specifications...............................................................................................................................................57
Table 4-7 Five user outputs & status functions...............................................................................................................................58
Table 4-7 Five user outputs & status functions (continued). ..........................................................................................................58
Figure 4-9 Output circuit specifications...........................................................................................................................................59
Table 4-8 Output circuit specifications. ...........................................................................................................................................59
Figure 4-10 Customer-supplied interlock. .......................................................................................................................................60

IMPORTANT INFORMATION PAGE |5
Figure 4-11 Customer-supplied interlock, negative voltage............................................................................................................60
Figure 4-12 PLC driven interlock signal............................................................................................................................................61
Figure 4-13 Multiple PLC driven inputs. ..........................................................................................................................................61
Figure 4-14 Output driving warning lamp. ......................................................................................................................................62
Figure 4-15 Output driving relay......................................................................................................................................................62
Figure 4-16 Output driving PLC input module. ................................................................................................................................63
Figure 4-17 DB-9 connector pinouts................................................................................................................................................64
Table 4-9 Side-mounted DB-9 pin descriptions. ..............................................................................................................................64
Table 4-9 Side-mounted DB-9 pin descriptions (continued). ..........................................................................................................65
Table 4-9 Side-mounted DB-9 pin descriptions (continued). ..........................................................................................................66
Figure 4-18 48 VDC fan connection- no speed control....................................................................................................................66
Figure 4-19 Internal fan speed control circuitry. .............................................................................................................................67
Figure 4-20 48 VDC fan connection - internal speed control...........................................................................................................68
Figure 4-21 External fan speed control circuitry. ............................................................................................................................68
Figure 4-22 48 VDC fan connection - external speed control..........................................................................................................69
Figure 4-23 Alternate fan connections. ...........................................................................................................................................69
Table 4-10 Ti60 general specifications. ...........................................................................................................................................72
Table 4-10 Ti60 general specifications (continued).........................................................................................................................73
Table 4-11 Ti80 general specifications. ...........................................................................................................................................74
Table 4-11 Ti80 general specifications (continued).........................................................................................................................75
Table 4-12 Ti100 general specifications. .........................................................................................................................................76
Table 4-12 Ti100 general specifications (continued).......................................................................................................................77
Figure 4-25 Water-cooled ti60/ti80/ti100 package outline and mounting dimensions..................................................................78
Figure 4-26 Fan-cooled ti60/ti80 package outline and mounting dimensions................................................................................79
Figure 4-27 OEM air-cooled ti60/ti80 (SA model) package outline and mounting dimensions, 1 of 2. ..........................................80
Figure 4-28 OEM air-cooled ti60/ti80 (SA model) package outline and mounting dimensions, sheet 2 of 2. ................................81
Figure 4-29 Ti-Series HS Outline and Mounting. .............................................................................................................................82
Figure 4-28 Ti-100p Outline and Mounting. ....................................................................................................................................83
Figure 4-29 Ti-100 Fan Outline and Mounting.................................................................................................................................84
Figure 4-30 ti-Series packaging instructions....................................................................................................................................85
Table 4-13 Required Cleaning Materials..........................................................................................................................................88
Figure 4-31 Operational Flowchart..................................................................................................................................................91
Figure 4-32 Functional Block Diagram .............................................................................................................................................92
Table 4-14 Status Signals .................................................................................................................................................................93
Table 4-15 ti Series Beam Expanders...............................................................................................................................................98

IMPORTANT INFORMATION PAGE |6
Important Information
For your protection, carefully read these instructions before installing and operating the scan
head.
Retain these instructions for future reference.
Novanta reserves the right to update this user manual at any time without prior notification.
If product ownership changes, this manual should accompany the product.
DANGER:Indicates a hazardous situation which, if not avoided, will result in serious injury or death.
Its use should be limited to the most extreme situations.
WARNING: Indicates a hazardous situation which, if not avoided, could result in serious injury or
death.
CAUTION: Indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
Important: Indicates information considered important but not directly hazard related (e.g.,
security, hygiene, or equipment or property damage).
Safety Labels
DANGER:Laser radiation can cause severe retinal and corneal burns, burns on the skin, and may
pose a fire risk. To avoid injury and reduce risk of fire, please follow the control measures and
safety guidelines provided by the laser’s manufacturer, and those established by your Laser
Safety Officer (LSO), Radiation Safety Officer (RSO), or safety department of your business or
institution.
ESD Warning
MOVIA scan heads are electrostatic discharge-sensitive devices (ESD). The equipment should
remain sealed until the user is located at a proper static control station; improper handling could
cause damage to these electronics.
A proper static control station should include:
A soft grounded conductive tabletop or grounded conductive mat on the tabletop.
A grounded wrist strap with the appropriate (1 MΩ) series resistor connected to the tabletop mat
and ground.
An adequate earth ground connection, such as a water pipe or AC ground.
Conductive bags, trays, totes, racks, or other storage.
Properly grounded power tools.
Personnel handling ESD items should wear ESD protective garments and ground straps.
Important: Equipment returned to the factory must be shipped in anti-static packaging.

PAGE |7
Important: Customers assume all responsibility for maintaining a laser-safe working environment.
Original equipment manufacturer (OEM) customers assume all responsibility for CDRH (Center
for Devices and Radiological Health) certification.
Customer Support
Before contacting Novanta for assistance, review appropriate sections in the manual that may
answer your questions.
After consulting this manual, please contact one of our worldwide offices between 9 AM and 5 PM
local time.
Americas, Asia Pacific
Novanta Headquarters, Bedford, USA
Phone: [phone]
Email: [e-mail]
Europe, Middle East, Africa
Novanta Europe GmbH, Wackersdorf, Germany
Phone: [phone]
Email: [e-mail]
Milan, Italy
Phone: [phone]
Email: [e-mail]
China
Novanta Sales & Service Office, Shenzhen, China
Phone: [phone]
Email: [e-mail]
Novanta Sales & Service Office, Suzhou, China
Phone: [phone]
Email: [e-mail]
Japan
Novanta Service & Sales Office, Tokyo, Japan
Phone: [phone]
Email: photonics.japa[email protected]
Trademark & Copywrite
NOVANTA© and ti-series lasers are registered trademarks of NOVANTA.
All other trademarks or registered trademarks are the property of their respective owners.

WARRANTY INFORMATION PAGE |8
2019 by NOVANTA.
All rights reserved.
Warranty Information
This is to certify that ti-series lasers are guaranteed by NOVANTA to be free of all defects in materials
and workmanship for a period of one year from the date of purchase. This warranty does not apply to
any defect caused by negligence, misuse (including environmental factors), accident, alteration, or im-
proper maintenance. We request that you examine each shipment within 10 days of receipt and inform
NOVANTA of any shortage or damage. If no discrepancies are reported, NOVANTA shall assume the
shipment was delivered complete and defect-free.
If, within one year from the date of purchase, any part of the ti-series laser should fail to operate, contact
the NOVANTA Customer Service department at 1. 800.NOVANTA1 (outside the U.S. call 1.425.349.3500)
and report the problem. When calling for support, please be prepared to provide the date of purchase,
model number and serial number of the unit, and a brief description of the problem. When returning a
unit for service, a Return Authorization (RA) number is required; this number must be clearly marked on
the outside of the shipping container in order for the unit to be properly processed. If replacement parts
are sent to you, then you are required to send the failed parts back to NOVANTA for evaluation unless
otherwise instructed.
If your ti-series laser fails within the first 45 days after purchase, NOVANTA will pay all shipping charges
to and from NOVANTA when shipped as specified by NOVANTA Customer Service. After the first 45
days, NOVANTA will continue to pay for the costs of shipping the repaired unit or replacement parts
back to the customer from NOVANTA. The customer, however, will be responsible for shipping charges
incurred when sending the failed unit or parts back to NOVANTA or a NOVANTA Authorized Distributor.
In order to maintain your product warranty and to ensure the safe and efficient operation of your ti-
series laser, only authorized NOVANTA replacement parts can be used. This warranty is void if any parts
other than those provided by NOVANTA are used.
NOVANTA and NOVANTA Authorized Distributors have the sole authority to make warranty statements
regarding NOVANTA products. NOVANTA and its Authorized Distributors neither assumes nor
authorizes any representative or other person to assume for us any other warranties in connection with
the sale, service, or shipment of our products. NOVANTA reserves the right to make changes and
improvements in the design of our products at any time without incurring any obligation to make
equivalent changes in products previously manufactured or shipped. Buyer agrees to hold NOVANTA
harmless from any and all damages, costs, and expenses relating to any claim arising from the design,
manufacture, or use of the product, or arising from a claim that such product furnished Buyer by
NOVANTA, or the use thereof, infringes upon any Patent, foreign or domestic.

SALES, APPLICATION & SUPPORT PAGE |9
Sales, Application & Support
Novanta Sales and Support
NOVANTA® worldwide headquarters are located north of Seattle in Mukilteo, Washington. U.S.A. Our
mailing address is:
NOVANTA 4600 Campus Place Mukilteo, WA 98275 U.S.A.
Phone us at:
1.800.NOVANTA1 (1.800.796.7231)
Outside the U.S.:
+1.425.349.3500
Fax:
+1.425.349.3667
E-mail:
[e-mail]
Sales & Application
NOVANTA Regional Sales Managers work with customers to identify and develop the best CO2 laser
solution for a given application. Because they are familiar with you and your laser application, use them
as a first point of contact when questions arise. Regional Sales Managers also serve as the liaison
between you and our Applications Lab in processing material samples per your specifications. To speak
to the Regional Sales Manager in your area, call NOVANTA at 1.800. NOVANTA1.
Customer Service
For assistance with order or delivery status, service status, or to obtain a Return Authorization (RA)
number, contact NOVANTA at 1. 800.NOVANTA1 and ask to speak to a Customer Service representative,
or you can email us by sending a message to [e-mail].
Technical Support
NOVANTA Regional Sales Managers are able to answer many technical questions regarding the
installation, use, troubleshooting, and maintenance of our products. In some cases, they may transfer
your call to a Laser, Marking Head, or Software Support Specialist. You may also e-mail questions to the
Technical Support Group by sending your message to Novantatechsupport@ Novanta.com.

REFERENCE MATERIALS PAGE |10
Reference Materials
Your Regional Sales Manager can provide reference materials including Outline & Mounting drawings,
Operator’s Manuals, Technical Bulletins, and Application Newsletters. Most of these materials are also
available directly from the NOVANTA web site at http://www.Novanta.com.
Global OfficesAmericas, Asia Pacific
Novanta Headquarters, Bedford, USA
Phone: [phone]
Email: [e-mail]
Europe, Middle East, Africa
Novanta Europe GmbH, Wackersdorf, Germany
Phone: [phone]
Email: [e-mail]
Milan, Italy
Phone: [phone]
Email: [e-mail]
China
Novanta Sales & Service Office, Shenzhen, China
Phone: [phone]
Email: [e-mail]
Novanta Sales & Service Office, Suzhou, China
Phone: [phone]
Email: [e-mail]
Japan
Novanta Service & Sales Office, Tokyo, Japan
Phone: [phone]
Email: photonics.japa[email protected]