System air FFR 100 Manual

Installation, Operation and Maintenance instruction EN
Filter cassette for circular, rectangular and square ducts

Table of content
1 Introduction .......................................................... 1
1.1 Product description ......................................1
1.2 Intended use ..............................................1
1.3 Document description...................................1
1.4 Product overview FFK and FFS ......................1
1.5 Product overview FFR and FGR .....................1
1.6 Product liability............................................ 2
2 Safety .................................................................2
2.1 Safety definitions......................................... 2
2.2 Safety instructions ....................................... 2
2.3 Personal protective equipment ....................... 3
3 Transportation and storage ...................................... 3
4 Installation............................................................ 4
4.1 To do before installation of the product .............4
4.2 To install the product .................................... 4
5 Technical data.......................................................5
5.1 Product dimensions FGR .............................. 5
5.2 Product dimensions FFR...............................6
5.3 Product dimensions FFK ............................... 7
5.4 Product dimensions FFS ............................... 8
6 Maintenance......................................................... 9
6.1 To replace the filter ...................................... 9
6.1.1 Filter class ..................................... 9

1 Introduction
Filter cassettes with square, rectangular or round connection.
The product casing is made from galvanised steel sheet.
Filter used in cassettes needs to be changed regularly, how
often depends of how the product is used and in what
environment the filter cassette is located.
1.1 Product description
The products are filter cassettes with a casing made from
galvanized steel. FGR and FFR has circular connections with
rubber sealing.
FFK has rectangular connection and FFS has square
connection.
1.2 Intended use
The filter cassette is together with filter intended to filter the
air from particles.
FGR is used for panel filter.
FFR, FFK, FFS are used for bag filter.
1.3 Document description
This document contains instructions for installation, operation
and maintenance of the product. The procedures must be
done by approved personnel only.
Speak to Systemair for more information on how to install the
product in different installation locations.
1.4 Product overview FFK and FFS
1
2
3
2
3
1
1. Screws to open the lid
2. Name plate
3. Connections for a pressure sensor
1.5 Product overview FFR and FGR
3
2
1
2
1
1

1. Locking device
2. Name plate
3. Connections for a pressure sensor
1.6 Product liability
Systemair is not liable for damages that the product causes
in these conditions:
• The product is incorrectly installed, operated or
maintained.
• The product is repaired with parts that are not original
spare parts from Systemair.
• The product is used together with accessories that are not
original accessories from Systemair.
2 Safety
2.1 Safety definitions
Warnings, cautions and notes are used to point out specially
important parts of the manual.
Warning
If you do not obey these instructions,
there is a risk of death or injury.
Caution
If you do not obey these instructions,
there is a risk of damage to the product,
other materials or the adjacent area.
Note:
Information that is necessary in a given situation.
2.2 Safety instructions
Warning
Read the warning instructions that follow
before you do work on the product.
• Read this manual and make sure that you understand the
instructions before you do work on the product.
• Obey local conditions and laws.
• The ventilation contractor and the operator are responsi-
ble for correct installation and intended use.
• Keep this manual at the location of the product.
• Do not install or operate the product if it is defective.
• Do not remove or disconnect safety devices.
• Make sure that you can read all warning signs and labels
on the product when it is installed. Replace labels that
have damage.
• Only permit approved personnel to work on the product
and to be in the adjacent area during all work on the
product.
• Use applicable safety devices and personal protective
equipment during all work on the product.
• If the maintenance is not correctly and regularly done,
there is risk of injury and damage to the product.
• Only do the maintenance as given in this manual. Speak
to Systemair technical support if other servicing is
necessary.
• Always use spare parts from Systemair.
• The product is not to be used by persons, including chil-
dren, with reduced physical, sensory or mental capabil-
ities, or lack of experience and knowledge, unless they
have been given supervision or instruction.
• Do not allow children to play with the device.
2

2.3 Personal protective
equipment
Use personal protective equipment during all work on the
product.
• Approved eye protection
• Approved protective helmet
• Approved hearing protection
• Approved protective gloves
• Approved protective shoes
• Approved work clothing
3 Transportation and
storage
Caution
Make sure that the product does not
become damaged or wet during
transportation.
• Before you move the product to the installation location,
examine the packaging for damages.
• Keep the correct side of the packaging up during
transportation. Refer to the arrows on the packaging.
• Load and unload the product carefully.
• Keep the product in a dry and clean location during
storage.
• Keep the product in storage for maximum 1 year.
3

4 Installation
4.1 To do before installation of
the product
• Use installation material with fire resistance rating for the
installation location.
• Examine the packaging for transportation damage and re-
move the packaging from the product carefully.
• Examine the product and all components for damage.
• Make sure that the dimensions of the product agrees with
the expectations at the installation location.
• Make sure that the information on the name plate agrees
with the operation conditions.
• Install the product in a location where there is space for
commissioning, troubleshooting and maintenance.
• Make sure that the installation surface has sufficient ca-
pacity to hold the weight of the product.
4.2 To install the product
1For products with circular connection, do these steps:
a. Put the outside air duct to the product (A) with a
short duct or a duct connector (B) before the fan (C)
b. Use self drilling screws to attach the duct to the
product.
A
C
B
2For products with rectangular duct connections, do these
steps:
a. Use guide rails to attach the duct to the product.
Guide rails are not supplied by Systemair.
4

5 Technical data
5.1 Product dimensions FGR
1
A
B
E
C
D
Filter installation (1) for FGR.
FFR ø A B C D E 1
100 100 123 199 205 201 190
125 125 123 199 205 201 190
150 150 123 199 205 201 190
160 160 123 199 205 201 190
200 200 123 199 302 297 280
250 250 123 239 302 297 280
315 315 123 239 350 345 330
355 355 123 239 454 450 435
400 400 123 259 454 450 435
1. Free area for filter change.
5

5.2 Product dimensions FFR
Note:
Install the filter cassette in flat or vertical position. If installed vertically, the direction of the airflow must be in the direction
down so that the filter bags do not collapse.
A
B
C
F
D
E
FGR A B C D E F 1
100 100 200 203 522 450 200
125 125 200 203 522 450 200
150 150 200 203 522 450 200
160 160 200 203 522 450 200
200 200 245 248 530 450 245
250 250 295 298 584 500 295
315 315 345 348 634 550 345
355 355 445 448 780 650 445
400 400 445 448 782 650 445
1. Free area for filter change
6

5.3 Product dimensions FFK
Note:
Install the filter cassette in flat or vertical position. If installed vertically, the direction of the airflow must be in the direction
down so that the filter bags do not collapse.
A
B
C
D
G
E
F
FFK A B C D 1c/c E c/c F
30–15 340 190 402 250 320 170
40–20 440 240 502 350 420 220
50–25 540 290 532 350 520 270
50–30 540 340 562 350 520 320
50–40 540 440 550 390 520 420
60–30 640 340 642 350 620 320
60–35 640 390 717 350 620 370
70–30 740 340 700 390 720 320
70–40 740 440 787 420 720 420
80–40 840 440 800 466 820 420
80–50 840 540 882 530 820 520
100–50 1040 540 882 530 1020 520
120–50 1240 540 900 616 1220 520
1. Free area for filter change
7

5.4 Product dimensions FFS
Note:
Install the filter cassette in flat or vertical position. If installed vertically, the direction of the airflow must be in the direction
down so that the filter bags do not collapse.
A
B
C
E
D
FFS ��A��B C c/c D E 1
45 447 492 502 470 350
50 502 547 532 520 350
55 550 595 562 573 350
65 661 707 642 680 350
70 697 742 642 720 350
1. Free area for filter change
8

6 Maintenance
6.1 To replace the filter
Warning
Wear a protective mask to prevent that dust and dirty particles goes into the lungs.
1Switch the ventilation off.
2Open the filter hatch.
• For FGR and FFR open the hatch with the locking device (A).
• For FFK and FFS use a screw driver and turn the 2 locking screws (B) 45° to open the hatch.
A
B
3Remove the filter and place the filter in a protective bag.
4Push the new filter into position. Make sure that the filter is in the correct direction.
5Close and lock the hatch.
6.1.1 Filter class
Product FGR1FFR2FFK FFS
Coarse 50% x x
Coarse 60% x
Coarse 70% x x
ePM1 60% x x
ePM10 55% x
1. Panel filter
2. For other filter classes available, refer to www.systemair.com
9

Document in original language 2023-05-26
- 001
© Copyright Systemair AB
All rights reserved
EOE
Systemair AB reserves the rights to alter their products without notice. This also applies to products already ordered, as
long as it does not affect the previously agreed specifications.
Systemair Sverige AB
Industrivägen 3
SE-739 30 Skinnskatteberg
[phone]
[e-mail]
www.systemair.com
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