System air AW-EX Series User manual

Stand: / Issue:
Originalanleitung: deutsch
Baureihen:
Axialventilatoren AW-EX; AXC-EX; AXCBF-EX
Dachventilatoren DVEX
Rohrventilatoren RVK-EX
Series:
Axial fans AW-EX; AXC-EX; AXCBF-EX
Roof fans DVEX
Duct fans RVK-EX
Serie:
Axialäktar AW-EX; AXC-EX; AXCBF-EX
Takäktar DVEX
Röräktar RVK-EX
Montage- und Betriebsanleitung
Installation and Operating Instructions
Anvisningar för montering och drift
Руководство по установке и эксплуатации
Instrukcja obsługi i montażu
EX-Ventilatoren / EX Fans
(Ventilatoren für den Einsatz in explosionsgefährdeten Bereichen)
(Fans for use in area in explosion-capable areas)
(äktar för användning i explosiv miljö)
(Вентиляторы для применения во взрывоопасных условиях)
(Wentylatory przeznaczone do pracy w strefach zagrożonych wybuchem)
Seite 3
Page 38
Sida 69
Стр. 100
Strona 134
Серии:
Осевые вентиляторы AW-EX, AXC-EX, AXCBF-EX
Крышные вентиляторы DVEX
Канальные вентиляторы RVK-EX
Typoszeregi:
Wentylatory osiowe AW-EX; AXC-EX; AXCBF-EX
Wentylatory dachowe DVEX
Wentylatory kanałowe RVK-EX
PYC
SE
DE
PL
GB

2.4.3 Personnel for operation, use, maintenance and cleaning
Operation, use, maintenance and cleaning may only be done by trained personnel with the authorisation to do so. The
operating personnel must possess knowledge of how to use the fans. In the event of a disturbance or an emergency,
they must be able to react correctly and suitably.
2.4.4 Unauthorised persons
WARNING
Hazard for unauthorised persons!
Unauthorised persons do not know the risks in the work area.
For this reason:
›Keep unauthorised persons away from the work area.
›If in doubt, address the person and eject him/her from the work area.
›Interrupt work as long as unauthorised persons are still in the work area..
2.4.5 Personal protective equipment
WARNING
Health risks!
In order to rule out risks for the employees‘ health, protective clothing must be worn in explosion-
capable areas.
›For all work, wear a helmet, safety shoes, ear protection and work protection clothing.
›Pay attention to the information shown in the work area concerning personal protective equipment.
›Wear protective gloves in work to which specic reference is made in these instructions.
2.5 Safety devices
An internal thermistor (PTC) with nished lines for connection to a motor protection device has been installed as an
overheating protection for the motors of the EX fans.
CARE
Property damage from overheating of the motor
» The motor can overheat and be destroyed if the thermo-contacts have not been connected.
» Always connect the thermo-contacts to a motor protection device!
3 Warranty
Warranty for our products shall be based on the contractual stipulations, our quotations and also as a supplement our
General Terms and Conditions of Business. Warranty claims shall presuppose that the products are connected properly,
operated and used in accordance with the data sheets and are also maintained as required.
4 Delivery, transport, storage
4.1 Delivery
Each device leaves our factory in an electrically and mechanically awless condition. The EX fans are supplied on pal-
lets.
We recommend transporting them to the place of assembly in the original packaging.
Warranty
42

CARE
Hazard from cutting!
›Wear protective gloves when unpacking.
Check delivery
"Check the Ex fans for obvious defects or other defects which can impair safe operation.
"Above all pay attention to the connection wire, terminal boxes, rotor, cracks in the housing, missing rivets, screws
or covering caps.
4.2 Transport
HAZARD
Loss of explosion protection!
Transport damage can lead to a loss of explosion protection.
›If transport damage can be seen, do not put the device into operation.
›Contact the manufacturer.
WARNING
Risk from hovering loads!
» Do not walk under hovering loads.
» Only move loads under supervision.
» Lower the load when leaving the workplace.
WARNING
Electrical hazard from damaged connection wire or connections
»Do not transport by the connection wire, terminal boxes, rotor or the admission nozzle.
"Transport the EX fan carefully and with suitable lifting equipment.
"Transport the EX fan either in the original packaging or the transport attachments provided for this purpose (e.g.
ring screws; bores in carrying arms, wall ring panels).
"Only lift the EX fan by the transport attachment when unpacking it.
"DVEX: Screw the ring screws in. Transport the fan with them.
"When transporting by hand, pay attention to reasonable human lifting and carrying powers (weight information,
see name plate).
"Avoid blows and impacts and distortion of the housing parts.
4.3 Storage
CARE
Hazard due to loss of function of the motor bearings
» Avoid storing for too long (recommendation: max. 1 year).
» Turn the rotor manually every three months, wear gloves.
» Before installation, check proper function of the motor bearings.
"Store the EX fan in the original packaging dustproof, dry and protected against weather.
"Avoid extreme effects of heat or cold.
Delivery, transport, storage
43

5 Description
With a view to the selection of materials, the EX fans full the requirements of Standard DIN EN 14986 (Construction of
fans for use in explosion-capable areas) as a result of specic protective measures in the area of possible contact sur-
faces between rotating and stationary components (rotor/admission nozzle)
5.1 Identication
Example
0820 II 2G c Ex e IIB T3 Gb Sira 07ATEX6341X
CE sign
0820 Notied ofce (quality assurance system)
Device certied for Ex area
II Device group (here: use above ground)
2G Device category and classication (G = gas, D = dust)
c
Ex e
Kind of ignition protection „c“ = constructive safety (not electric)
Kind of ignition protection („d“ = pressure-proof encapsulation, „e“ increased safety, „nA“ =
not sparking)
IIB Groups
T3 Temperature class
Gb EPL (Equipment Protection Level)
Sira 07ATEX6341X EC type test certicate number
Table 1: Identication
Designation
Device group II All areas with explosive atmosphere except mining industrie under-
ground and on the surface at mine gases.
Device category/
classication
„2G“ 2 Category 2 / zone 1 / high safety Devices of this category are inten-
ded for use in areas in which it can be expected that an explosion-
capable atmosphere of gases, vapours, mists occasionally occurs.
„3G“ 3 Category 3 / zone 2 / normal safety / Devices of this category are
intended for use in areas in which it cannot be expected that an
explosion-capable atmosphere occurs as a result of gases, vapours,
mists, but if it does occur, then in all probability only rarely and for a
short period of time.
GGases/vapours/mists
Table 2: Identication
Description
44

Designation
Kind of ignition
protection
„c“ Constructive
safety
DIN EN 13463-5
„d“ Pessureproof
encapsulation
Ex d
DIN EN 60079-1
„e“ increased
safety
Ex e
DIN EN 60079-7
Production of sparks, light arcs or inadmissible temperatures which
could act as a source of ignition is prevented by additional measures
and an increased degree of safety.
Non-sparking
equipment
Ex nA
DIN EN 60079-15
Explosion-capable mixtures can penetrate into the housing of the
operating equipment, but may not be ignited. Sparks and ignition-
capable temperatures must be avoided.
Group Group II IIA
IIB
IIC
z. B. Propane ...
z. B. Ethylene ...
z. B. Hydrogen ...
Temperature
class
T1
T2
T3
T4
450 °C
300 °C
200 °C
135 °C
I: Methane
IIA: Acetone, Ammoniac, Methane, Methanol, Propane, Toluene
IIB: Town gas
IIC: Hydrogen
IIA: Ethyl alcohol, n-Butane
IIB: Ethylene
IIC: Acetylene
IIA: Otto fuels, Diesel fuels, fuel oils
IIB: Hydrogen sulphide
IIA: Acetaldehyde, ethyl ether
Table 2: Identication
5.2 Certication according to ATEX directive 2014/34/EU
EC type test certication
Types Certication number Identication Kind of ignition
protection
AW-EX ZELM 05 ATEX0279X II 2G c Ex e IIB T4 c, Ex e
AXCBF-EX Sira 07 ATEX 6341X II 2G c T*
Tu = -20°C ... max. 60°C
(T* is equal to temperature classication of the
motor)
c, Ex e, Ex d, Ex nA
AXC-EX
RVK-EX ZELM 03 ATEX0198X II 2G c Ex e IIB T3 c, Ex e
DVEX SP07ATEX31..X II 2G c Ex e IIB T3 c, Ex e
Table 3: EX identication
Description
45

5.3 Technical data
AW-EX AXCBF-EX AXC-EX RVK-EX DVEX
Temperature range [°C]
ambient and material
-20 °C ... +40 °C -20 °C ... max.
60 °C
-20 °C ... max.
60 °C
-20 °C ... +40 °C -20 °C ... +40 °C
Voltage / current strength see name plate
Protection class see name plate
Sound pressure at [dB(A)] 3 m
62 ... 72
3 m
44 ... 82
3 m
47 ... 99
3 m
41
4 m/10 m
44...57/36...49
Dimensions see data sheet
Weight see name plate
Rotor diameter see name plate
Integrated posistor
(PTC1))
yes
Table 4: Technical data of the EX fans
1) Positive temperature coefcient
NOTE
Further technical data can be found in the data sheet of your EX fan.
5.4 AW-EX axial fan series
5.4.1 Types
AW 355 D4-2-EX
AW 420 D4-2-EX
AW 550 D6-2-EX
AW 650 D6-2-EX
5.4.2 Description
• Ignition protection class „Ex e“ (increased safety)
• Motor protection by posistor in combination with a suitable motor protection device with EC test type certication
• 2-phased operation thanks to D/Y switching
Fans of the AW-EX series have a voltage-variable external rotor motor with nished wire (65 cm). To make wall tting
possible, they have been attached to a square wall panel.
Housing and axial rotor are made of galvanised and powder-coated sheet steel (RAL9005).
The fans of the AW-EX series can be used for temperature classes T1, T2 and T3 AW-EX355 and 420 also T4). They
convey explosion-capable gases in Zone 1 and Zone 2 as well as groups IIA and IIB.
Description
46

Fig. 1: Fan of the AW-E series with accessories
Legend
1 VK Self-acting covering cap 3 Fan
2 SG-AW Contact-protection grid 4 Contact-protection grid
5.4.3 Type designation
Example AW 355 D4-2-EX
AW Axial fan
355 Size/rotor diameter 355 ... 650
D Kind of motor D: Three-phased current
4Number of poles 4 V: 4/4-poled variable motor,
S: 6/6- poled variable motor,
4: 4/4-poled
6: 6/6-poled
2Mechanical version
EX Explosion-protected fan
Table 5: Type key of the AW-EX series
5.4.4 Name plate (example)
1
2
3
4
5
6
7
Fig. 2: Name plate of the AW-EX series
Legend
1 Manufacturer‘s information 5 EC type test certicate number
2 Electrical data 6 Code of the technical documentation (internal)
3 Current / current difference / speed 7 Article no./article designation
4Protection class / ATEX identication
123
4
Description
47

5.5 AXCBF-EX series / AXC-EX axial fans
5.5.1 Types
AXCBF-EX 250 AXCBF-EX 400
AXCBF-EX 315 AXCBF-EX 500
AXCBF-EX 630 AXCBF-EX 800
AXC-EX 355 ... AXC-EX 1600
5.5.2 Description
• Aerodynamic rotor
• Hub and blades of aluminium die cast
• Housing hot-galvanised steel to DIN EN ISO 1461
• Aluminium slip ring
• Seamed anges to Eurovent standard ½ for high rigidity
• Three-phase motors, IP55, insulation class F, according to EN 60034, IEC 85.
• Admissible ambient temperatures from -20°C to max. 60°C, see Table 6.
• AXC-EX: supplied with Ex e connection box on the outside of the housing
• AXCBF-EX: motor outside the air ow
The divided medium-pressure axial fans of the AXCBF-EX / AXC-EX series are available with rotor diameters from 250
to 1600 mm.
They can be used for temperature classes T1, T2, T3 and T4. They convey explosion-capable gases in Zone 1 and Zone
2 as well as groups IIA, IIB and IIC.
Ex d: The motor has motor protection through an integrated posistor (PTC) and is speed-variable through a frequency
converter.
For temperatures above +40 °C, the maximum motor load according to the following table is to be considered:
Description
48

Temperature Max. input power in proportion to nominal power in %
40 °C 100 %
45 °C 95 %
50 °C 90 %
55 °C 85 %
60 °C 80 %
Table 6: Motor load
1234 5
10
67
910
Fig. 3: Fans of the AXCBF-EX / AXC-EX series with accessories
Legende
1 SG Protection guard 6 MP (4x angle 90°) Mounting brackets up to size 1000
2 ESD-F Inlet cone 7 LRK Air operated damper
3 RSA Silencer 8 GFL Counterange
4 EV-AR/AXC Flexible connection 9 MFA Mounting feet
5 MPR Mounting ring 10 FSD (4x) AV Spring mounts
Description
8
49

5.5.3 Type designation
Examples AXCBF-EX 250-6/28°-2
AXC-EX 355-7/32°-4
AXCBF AXC Axial fan
EX EX Explosion-protected fan
250 355 Size/rotor diameter 250 ... 1.600
67Number of blades
28° 32° Blade angle
24Number of poles
Table 7: Type key of the AXCBF-EX / AXC-EX series
5.5.4 Name plate (example)
Systemair GmbH, 97944 Boxberg-Windischbuch Deutschland
Tel: [phone] Fax: [phone]
www.systemair.de
RefNr
TypNr
P2 kW
P2 kW
Höchst kW
Höchst kW
Ampere
Ampere
26°
2011
50
400
3
2890
Winkel
Baujahr
Hz
Volt
Phase
U/min
U/min
AXC-EX-500-9/26°-2
5,50
5,10
12
0820 II 2G c
Ex d(e) IIC T4
Sira 07ATEX6341X
ta = -20°- +60°C
Pa. Nummer einfügen
9
7
8
1
2
3
4
5
6
10
11
1Manufacturer‘s information
2Product order number
3 Type no. / blade angle
4 Motor output / year of manufacture
5 - / frequency
6Max. output / voltage
7 - / phases
8 Current / revs./minute
9Identication to ATEX
10 EC test type certication number
11 Ambient temperature
Fig. 4: Name plate of the AXCBF-EX / AXC-EX series
Description
50