T-Drill T-60 Guide

INSTRUCTION MANUAL
Version
3305-10-03
04.12.2002 LK
26.1.2004 /LK
Instruction Manual
This instruction manual includes a spare parts list and instructions for set-
up for operation, operation and maintenance of the T-DRILL T-60 tee
forming machine. Type code of manual is 3305-10-03
Manufacturer: Subsidiary: Covering North
America
OY
P.O BOX 20
FIN-66401 Laihia, Finland
Tel. Int [phone]
Telefax: (G3) [phone]
www.t-drill.fi
INDUSTRIES INC.
1740 Corporate Drive, Suite 820,
N
orcross, Georgia 30093, USA
Phone: [phone]
Fax: [phone]
www.t-drill.com
Your local representative is:
Copyright ©2002 T-DRILL Oy. All rights reserved. This manual, or parts thereof, may
not be reproduced in any form or by any means, nor translated into any other language
without a written permission of T-DRILL Oy.
This manual has been produced with a great deal of care and attention. All information
has been checked for accuracy. No liability will be accepted for any incorrect or
incomplete information.
2

TEE FORMING MACHINE
T-6
0
Table of contents
1. Notes on the use of the instruction manual ......................................5
1.1 Symbols for warning used in this manual ....................................5
1.2 Symbolism...................................................................................6
2. General safety instructions.................................................................7
2.1 General safety instructions for work area ....................................7
2.2 Safety instructions for tool ...........................................................8
2.3. Safety instructions for tee forming ............................................10
3. T-DRILL T-60, general........................................................................11
3.1 Introduction................................................................................11
3.2 The Parts of the T-60.................................................................11
3.3 Information about Accessories ..................................................12
3.4 Operating Range of the Machine...............................................13
3.5 Technical specifications.............................................................13
4. Transport, Handling and Storage .....................................................14
4.1 T-60...........................................................................................14
5. Preparing before use .........................................................................15
5.1 T-60, Detachment and attachment of the connecting cord........15
5.2 T-60:s start-up check.................................................................15
6. The operation of the machine...........................................................16
6.1 Description of the control devices..............................................16
6.2 Selection and adjustment of the T-DRILL heads .......................18
6.3 Chucking the T-DRILL head ......................................................21
6.4 The tee forming process with the T-DRILL T-60........................23
6.5 Annealing of tube.......................................................................26
7. Maintenance .......................................................................................28
7.1 The maintenance of the T-DRILL T-60......................................28
7.2 The replacement of the forming pins .........................................29
8. Trouble-shooting................................................................................30
9. Disposing............................................................................................32
10. Warranty............................................................................................33
11. Supplement.......................................................................................34
12. Spare parts list.................................................................................38
12.1. T-60........................................................................................38
12.2. The T-60 Tee Forming Unit ....................................................40
12.3 T-DRILL Head..........................................................................42
12.4 Counterplate ...........................................................................43
12.5 Optional Equipment.................................................................43
13. Ordering spare parts........................................................................45
3

INSTRUCTION MANUAL
4

TEE FORMING MACHINE
T-6
0
5
1. Notes on the use of the instruction manual
1.1 Symbols for warning used in this manual
IMPORTANT! Gray base color is used to emphasize an important detail
NOTE! May cause an accident or damage other property, if the right
precautionary measures have not been taken.
DANGER! Will or may cause a serious accident or death, if the right
precautionary measures have not been taken.
This instruction manual includes instructions for set-up, operation and
maintenance of the T-DRILL T-60 tee forming machine. This book also
includes instructions on how to use and select T-DRILL heads for hand
tools.
NOTE! Before carrying out any actions, read chapter 2 ”Safety
Instructions”.
Get acquainted with the instruction manuals of the MILWAUKEE DRILL
delivered with the machine before using the T-60 machine.
Acquaint yourself with the machine before using it. Read the
operation sequence described in the instruction manual thoroughly before
preparing, operating or maintenance of the machine.
IMPORTANT! Save these instructions for future use!



INSTRUCTION MANUAL
1.2 Symbolism
The following list defines the symbols on the tool.
Read the instruction manual carefully before using this
tool.
Double Insulated
130°Thermally protected to 130°C)
Warning! Do not throw to trash. Please recycle
Warning! Watch your fingers. Rotating tool.
6

TEE FORMING MACHINE
T-6
0
2. General safety instructions
Read all the instructions before using the machine.
Know your power tool - Read the instruction manual carefully. Learn to
know your own skill and limitations as well as the specific potential
hazards peculiar to this tool.
DANGER! - The use of any accessory or attachment other than the ones
recommended in this operating instruction or T-DRILL catalogue may
create a risk of personal injury.


NOTE! Never detach the MILWAUKEE power unit from the
T-DRILL tee forming unit. Detaching the power unit will damage the
alignment made in factory.
NOTE! - The T-DRILL T-60 is designed for use with MILWAUKEE
power unit. Using any other power units with the T-DRILL
T-60 tee forming unit is not allowed.
IMPORTANT! Warranty is void if the power unit is detached from the
tee forming unit!
2.1 General safety instructions for work area
Keep work area clean – Cluttered areas and benches invite injuries.
Consider work area environment – Don’t use power tool in humid or wet
conditions. Keep work area well illuminated. Don’t use power tool in the
presence of flammable liquids or gases.
Keep children away – Do not let visitors touch the tool or it`s extension
cord. All visitors should be kept away from work area.
Stay alert – Be aware of what you are doing. Use common sense. Do not
operate tool when you are tired.
7

INSTRUCTION MANUAL
2.2 Safety instructions for tool
Store idle tools – when not in use, tools should be stored in dry, high, or
locked-up place, out of the reach of children.
Don’t force tool – It will do the job better and safer at the rate for which it
is intended.
Dress properly – Do not wear loose clothing or jewelry. They can be
caught in moving parts. Use appropriate gloves and footwear. Wear
protective hair covering to contain long hair.
Use safety glasses – Also use face or dust mask if cutting operation is
dusty.
Secure work – Use clamps or a vise to hold your work piece. It’s safer
than using your hand and it frees both hands to operate the tool.
Don’t overreach – Keep proper footing and balance at all times.
Maintain tools with care – Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricating and changing
accessories. Inspect tool cords periodically and, if damaged, have them
repaired by authorised service workshop. Inspect extension cords
periodically and replace if damaged. Keep handles dry, clean and free
from oil and grease.
Don’t abuse cord – Never carry a tool by its cord or yank it to disconnect
it from receptacle. Keep cord from heat, oil and sharp edges.
Disconnect tools – When not in use, before servicing, and when
changing accessories such as blades, bits and cutters.
Remove adjusting keys and wrenches – Make it a rule to check that
keys and adjusting wrenches are removed from tool before turning it on.
Avoid accidental starting – Do not use a tool if the power switch does
not turn the tool on and off. Do not carry the tool with your finger on the
switch.
Outdoor use extension cords – When tool is used outdoors, use only
extension cords intended for use outdoors and so marked.
Check damaged parts – Before further use of tool, a guard or other part
that is damaged should be carefully checked to determinate that it will
operate properly and perform its intended function. Check for alignment of
8

TEE FORMING MACHINE
T-6
0
moving parts, binding of moving parts, breakage of parts, mounting, and
any other conditions that may affect its operation. A guard or other part
that is damaged should be properly repaired or replaced by an authorised
service unless otherwise indicated elsewhere in this instruction manual.
Have defective switches replaced by an authorised service. Do not use
tool if switch will not turn it on and off.
Have your tool repaired only by T-DRILL – This electric tool is in
accordance with the relevant safety requirements. Repairs should be
carried out only by certified persons using original spare parts; otherwise,
this may result in considerable danger to the user.
Keep tools away from items that may be damaged by magnets – The
motor contains a powerful magnet that may damage magnetic tape, credit
cards, computer disks and watches.
Use ear protectors. During operation the noise level of the collaring
machine may exceed 95dB(A).
The vibration excercised on the operator's hand is less than 2.5m/s.
9

INSTRUCTION MANUAL
2.3. Safety instructions for tee forming
Do not touch the rotating tool when the work cycle is on.
When fixing the machine to the tube, be careful not to leave your fingers
between the machine and the tube
When handling the tools, be careful with the cutting blades. Use protective
gloves.
A falling machine or tool may damage your feet. Use protective shoes.
The lubricating oil you use may cause irritation of the skin. Use protective
gloves.
The fumes emitted by the lubricant may irritate your eyes and hinder your
respiration. Pay attention to an adequate ventilation.
Make yourself familiar with the contents of the safetly data sheet regarding
the lubricants.
The loosening chips are hot and sharp. Provide adequate protection in
order not to get damaged.
Be careful to avoid accidental starting of the machine when handling it.
Never carry the tool with your finger on the trigger.
When cleaning the collar always use protecting gloves. The edges of the
collar use to be sharp.
Do not use inadequate protecting gloves, because they may get caught by
the rotating tool. Keep your hands off the dangerous area.
10