Tadano GR-800XL-4 User manual

GENERAL DIMENSIONS
Form NO. GR-800-4-00101/US-02
Overall length
Overall width
Overall height
approx. 47' 2"
approx. 10' 10-1/2"
approx. 12' 6-7/16"
Feet Meters
14.375
3.315
3.820
Turning radius (29.5–25 Tires)
4 wheel steer
2 wheel steer
Feet
6.8
10.9
22' 4"
35' 9-3/32"
Meters
Note: Dimension is with boom angle at -1.6 degree.
( ) Reference dimensions in mm.
HYDRAULIC ROUGH TERRAIN CRANE
Specications are subject to change without notice.
DIMENSIONS
GR-800XL-4
80 Ton (72.6 Metric Ton) Capacity
- 1 -
8'3-15/16" (2,538)
Min.: 39.4'–Max.: 154.2' (12,000–47,000)
12'6-7/16" (3,820)
13'9" (4,190)
10'10-1/2" (3,315)
47'2" (14,375)
26'3-3/4" (8,020)
6'1-7/8"
(1,875)
12'4-7/8" (3,780)11'7-3/4" (3,550)
28'1-13/16" (8,580)
12'11-1/2" (3,950) 7'10-5/8" (2,405)
7'2-5/8" (2,200)
1'6-1/8"
(460)
15.8°
13.3°
8'10-1/4" (2,700) 23'11-3/8" (7,300) 21'11-3/4" (6,700) 18'1/2" (5,500)

CRANE SPECIFICATIONS
BOOM
5 section full power synchronized telescoping boom, 39.4'–154.2'
(12.0 m–47.0 m), of round box construction with 5 sheaves,
17-5/16" (0.44 m) root diameter, at boom head.
The synchronization system consists of 2 telescope cylinders, an
extension cable and retraction cable. Hydraulic cylinder tted with
holding valve. 2 easily removable wire rope guards, rope dead
end provided on both sides of boom head. Boom telescope
sections are supported by wear pads both vertically and
horizontally. Extension speed 114.8’ in 142 seconds.
BOOM ELEVATION - By a double acting hydraulic cylinder
with holding valve. Elevation -1.5º-80.5º, combination controls for
hand or foot operation. Boom angle indicator.
Automatic speed reduction and slow stop function.
Boom raising speed 20º to 60º in 46 seconds.
JIB - 2 stage bi-fold lattice type, 3.5º, 25º or 45º offset (tilt type).
Single sheave, 15-5/8" (0.396 m) root diameter, at the head of
both jib sections. Stored alongside base boom section. Jib length
is 33.2' (10.1 m) or 58.1' (17.7 m). Assistant cylinders for mounting
and stowing, controlled at right side of superstructure. Self
stowing jib mounting pins.
AUXILIARY LIFTING SHEAVE (SINGLE TOP)
Single sheave, 15-5/8" (0.396 m) root diameter. Mounted to main
boom head for single line work (stowable).
ANTI-TWO BLOCK - Pendant type over-winding cut out
device with audio-visual (FAILURE lamp/BUZZER) warning
system.
SLEWING
Hydraulic axial piston motor through planetary slewing
speed reducer. Continuous 360º full circle slewing on ball bearing
turn table at 1.5 min
-1
{rpm}. Equipped with manually
locked/released slewing brake. A 360º positive slewing lock for
pick and carry and travel modes, manually engaged in cab.
Twin slewing system: Free slewing or lock slewing controlled by
selector switch on front console.
WINCH
MAIN WINCH - Variable speed type with grooved drum driven
by hydraulic axial piston motor through speed reducer.
Power load lowering and raising. Equipped with automatic
brake (neutral brake) and counterbalance valve. Controlled
independently of auxiliary winch. Equipped with cable follower
and drum rotation indicator.
DRUM - Grooved 14-1/4" (0.362 m) root diameter x 26-13/16"
(0.681 m) wide. Wire rope: 830' of
3/4" diameter rope (253 m of 19
mm). Drum capacity: 1135' (346 m) 7 layers. Maximum single line
pull:1st layer 20,000 lbs (9,090 kg). Maximum permissible line pull
wire strength: 14,600 lbs (6,600 kg).
AUXILIARY WINCH - Variable speed type with grooved drum
driven by hydraulic axial piston motor through speed reducer.
Power load lowering and raising. Equipped with
automatic brake (neutral brake) and counterbalance valve.
Controlled independently of main winch. Equipped with cable
follower and drum rotation indicator.
DRUM - Grooved 14-1/4" (0.362 m) root diameter x 26-13/16"
(0.681 m) wide. Wire rope: 456' of 3/4" diameter rope (139 m of 19
mm). Drum capacity: 1135' (346 m) 7 layers. Maximum single line
pull: 1st layer 20,000 lbs (9,090 kg). Maximum permissible line pull
wire strength: 14,600 lbs (6,600 kg).
WIRE ROPE - Non-rotating 3/4" (19 mm) P･S (19) + 39 x P･7
Breaking Strength 72,800 lbs (33,000 kg)
HOOK BLOCKS
80 ton (72.6 metric ton)-6 sheaves with swivel hook and safety latch,
for 3/4" (19 mm) wire rope.
7.3 ton (6.6 metric ton) - Weighted hook with swivel and
safety latch, for 3/4" (19 mm) wire rope.
COUNTERWEIGHT - 9,600 lbs (4,350 kg)
HYDRAULIC SYSTEM
PUMPS - 2 variable piston pumps for crane functions.
Tandem gear pump for steering slewing and other hydraulic
systems. Powered by carrier engine. Pump disconnect for crane is
engaged/ disengaged by rotary switch from operator's cab.
CONTROL VALVES - Multiple valves actuated by pilot
pressure with integral pressure relief valves.
RESERVOIR - 210 gallon (795 lit.) capacity. External sight
level gauge.
FILTRATION - BETA10=10 return lter, full ow with bypass
protection, located inside of hydraulic reservoir. Accessible for
easy replacement.
OIL COOLER - Air cooled fan type.
CAB AND CONTROLS
Both crane and drive operations can be performed from one
cab mounted on rotating superstructure.
20
º tilt, Left side, 1 man type, steel construction with sliding door
access and safety glass windows opening at side. Door
window is powered control. Windshield glass window and roof
glass window are shatter-resistant. Tilt-telescoping steering
wheel. Adjustable control lever stands for slewing, boom
elevating, boom telescoping, auxiliary winch and main winch.
Control lever stands can change neutral positions and tilt for easy
access to cab. 3 way adjustable operator's seat with high back,
headrest and armrest. Engine throttle knob. Foot operated
controls: boom elevating boom telescoping, service brake and
engine throttle. Hot water cab heater and air conditioning.
Dash-mounted Instrument panel, Multi Function Display, Starter
switch (engine start/stop), 12 V power outlet, USB port, drive
selector switch, parking brake switch, steering mode select
switch, power window switch, pump engaged/disengaged switch,
slewing brake switch, telescoping/auxiliary winch select switch,
outrigger controls, free slewing/lock slewing selector switch, air
conditioning control switch.
Instruments panel - Torque converter oil temperature, engine
water temperature, air pressure, fuel, speedometer, tachometer,
hour meter and odometer/tripmeter.
Multi Function Display - DEF level gauge, Fuel consumption
monitor.
Form No. GR-800-4-00101/US-02
- 2 -

Tadano electronic LOAD MOMENT INDICATOR system
(AML-E2) including:
• Control lever lockout function with audible and visual
pre-warning
• Number of parts of line
• Boom position indicator
• Outrigger state indicator
• Slewing angle
• Boom angle / boom length / jib offset angle / jib length /
load radius / rated lifting capacities / actual loads read out
• Potential lifting height
• Ratio of actual load moment to rated load moment
indication
• Automatic Speed reduction and slow stop function on
boom elevation and slewing
• Working condition register switch
• Load radius / boom angle / tip height / slewing range preset
function
• External warning lamp
• Tare function
• Main Hydraulic oil pressure
• Fuel consumption monitor
• Main winch / auxiliary winch select
• Drum rotation indicator (audible and visible type) main and
auxiliary winch
• On rubber indicator
CARRIER SPECIFICATIONS
TYPE - Rear engine, left hand steering, driving axle 2-way
selected type by manual switch, 4 x 2 front drive, 4 x 4 front and
rear drive.
FRAME - High tensile steel, all welded mono-box construction.
TRANSMISSION - Electronically controlled full automatic
transmission. Torque converter driving full powershift with
driving axle selector. 6 forward and 2 reverse speeds, constant
mesh.
3 speeds - high range - 2 wheel drive; 4 wheel drive
3 speeds - low range - 4 wheel drive
TRAVEL SPEED - 22 mph (36 km/h)
AXLE - Front: Full oating type, steering and driving axle with
planetary reduction. Rear: Full oating type, steering and driving
axle with planetary reduction and non-spin rear differential.
STEERING - Hydraulic power steering controlled by steering
wheel. Four steering modes available: 2 wheel front, 2 wheel
rear, 4 wheel coordinated and 4 wheel crab.
SUSPENSION - Front: Rigid mounted to frame. Rear: Pivot
mounted with hydraulic lockout device.
TADANO AML-E2 monitors outrigger extended length and
automatically programs the corresponding "RATED LIFTING
CAPACITIES" table.
Operator's right hand console includes transmission gear
selector, slewing lock lever and sight level bubble.
Upper console includes,
roof washer and wiper switch,
emergency outrigger set up key switch,
jib equipped / removed select switch,
high speed winch (main / aux) switch, Cab tilt switch,
Pump disconnect enable switch and boom emergency
telescoping switch (2nd and 3rd-top).
NOTE: Each crane motion speed is based on unladen conditions.
BRAKE SYSTEMS - Service: Air over hydraulic disc brakes on all
4 wheels. Parking / Emergency: Spring applied-air released brake
acting on input shaft of front axle. Auxiliary: Electro-pneumatic
operated exhaust brake.
TIRES - 29.5-25 34PR (OR) Air pressure: 57 psi (400 kPa)
OUTRIGGERS- Four hydraulic, beam and jack outriggers.
Vertical jack cylinders equipped with integral holding valve. Each
outrigger beam and jack is controlled independently from cab.
Beams extend to 23' 11-3/8" (7.3 m) center-line and retract to
within 10' 10-1/2" (3.315 m) overall width with floats. Outrigger
jack floats are attached thus eliminating the need of manually
attaching and detaching them. Controls and sight bubble located
in superstructure cab. Four outrigger extension lengths are
provided with corresponding "RATED LIFTING CAPACITIES" for
crane duty in confined areas.
GRADEABILITY(tanθ) - 79% (at stall), **57%
** Machine should be operated within the limit of engine design
(30°: Cummins B6.7)
ENGINE
ModelCummins B6.7
Type Direct injection diesel
No. of cylinders 6
Combustion 4 cycle, turbo charged and after cooled
BoreXStroke, in. (mm) 4.212 X 4.882 (107 X 124)
Displacement, cu. in (liters) 409 (6.7)
Air inlet heater 24 volt preheat
Air cleaner Dry type, replaceable element
Oil lter Full ow with replaceable element
Fuel lter Full ow with replaceable element
Fuel tank, gal. (liters) 79.2 (300), right side of carrier
Cooling Liquid pressurized, recirculating by-pass
Radiator
Fin and tube core, thermostat controlled
Fan, in. (mm) Suction type, 9-blade, 28 (711) dia.
Starting 24 volt
Charging 24 volt system, negative ground
Battery 2-120 amp. Hour
Compressor, air, CFM (l /min)17.0 CFM (481) at 2,400 rpm
Output, Max. HP (kW) Gross 280 (209) at 2,200 rpm
Torque, Max. ft-lb (Nm) 850 (1,152) at 1,500 rpm
Capacity, gal. (liters)
Cooling water 2.7 (10)
Lubrication 4.0 (15)
Fuel 79.2 (300)
DEF/AdBlue 15.0 (57)
Form No. GR-800-4-00101/US-02
- 3 -
Min. Extension 8' 10-1/4" (2.7 m) center to center
Mid. Extension 18' 1/2" (5.5 m) center to center
Mid. Extension 21' 11-3/4" (6.7 m) center to center
Max. Extension 23' 11-3/8" (7.3 m) center to center
Float size (Diameter) 1' 11- 5/8" (0.6 m)

STANDARD EQUIPMENT
- 5 section full power partially synchronized boom
39.4'–154.2' (12.0 m–47.0 m)
- 33.2' or 58.1' (10.1 m or 17.7 m) bi-fold lattice jib (tilt type)
with 3.5º, 25º or 45º pinned offsets and self storing pins.
- Quick reeving type bi-fold jib
- Anti-Two block device (overwind cutout)
- Winch drum camera with light
- LED work lights
-
Variable speed main winch with grooved drum, cable follower, drum
rotation indicator (audible,visible and thumper type) and 830' of 3/4" cable.
- Variable speed auxiliary winch with grooved drum, cable follower, drum
rotation indicator (audible, visible and thumper type) and 456' of 3/4" cable.
- Auxiliary lifting sheave (single top) stowable
- 2-speed winch
- 80 ton (72.6 metric ton) hook block - 6 sheaves with swivel hook
and safety
latch for 3/4" (19 mm) wire rope
- 7.3 ton (6.6 metric ton) hook with swivel
- Tadano twin slewing system and 360º positive slewing lock
- Positive control
- Hydraulic oil cooler
-
3 way adjustable cloth seat with armrests, high back and seat belt
- Tilt-telescoping steering wheel
- Tinted safety glass and sun visor
- Front windshield wiper and washer
- Roof window wiper and washer
- Power window (cab door)
- 12V power outlet
- Ashtray
- Cab oor mat
- Pump disconnect in operator's cab
- Air conditioner (hot water heater and cooler)
- Full instrumentation package
- Self centering nger control levers with pilot control
- Control pedals for boom elevating and boom telescoping
- Low oil pressure / high water temp. warning device (visual)
- Air cleaner dust indicator
- Cup holder
- Battery disconnect
- USB port
- 20º tilt cab
- Emergency steering system
- Tadano electronic load moment indicator system (AML-E2)
- Boom angle indicator
- Outrigger extension length detector
- Electronic crane monitoring system
- Rear view camera
- Right front view camera
- Fenders
- Air dryer
- Complete highway light package
- Towing hooks-Front and rear
- Hook block tie down (front bumper)
- Weighted hook storage compartment
- Halogen head lamp
- Independently controlled outriggers
- Four outrigger extension positions
- Self-storing outrigger pads
-
Electronic controlled automatic transmission driven by torque converter
- 4 X 4 X 4 drive / steer
- Non-spin rear differential
- Automatic rear axle oscillation lockout system
- 29.5-25 34 PR tires
- Disc brakes
- Water separator with lter (high ltration)
- Back-up alarm
- 24 volt electric system
- Tool storage compartment
- Tire ination kit
- Cummins B6.7 turbo charged
after cooled engine (280 HP) with exhaust brake
- Engine over-run alarm
- Lifting eyes
- Telematics (machine data logging and monitoring system)
with HELLO-NET via internet (availability depends on countries)
- Fuel consumption monitor
- Eco mode system
- Radiator cover
- Clearance sonar (Rear side)
- Automatic pump disconnect
- Over unwinding prevention
HOISTING PERFORMANCE
DRUM WIRE ROPE CAPACITIES
- Maximum permissible line pull wire strength
14,600 lbs (6,600 kg).
1Line speeds based only on hook block, not loaded.
2Developed by machinery with each layer of wire rope, but not based
on rope strength or other limitation in machinery or equipment.
3Seventh layer of wire rope are not recommended
for hoisting operations.
DRUM DIMENSIONS
LINE SPEEDS AND PULLS
Inch mm
Root diameter
Length Flange
diameter
14-1/4"
26-13/16"
25-7/8"
362
681
657
Feet Meters Feet Meters
1 128.0 39.0 128.0 39.0
2 139.4 42.5 267.4 81.5
3 150.9 46.0 418.3 127.5
4 162.1 49.4 580.4 176.9
5 173.9 53.0 754.3 229.9
6 185.4 56.5 939.6 286.4
7 196.9 60.0 1,136.5 346.4
Total wire rope mRope per layer m
3/4" (19 mm) wire rope
Main and auxiliary drum grooved lagging
Wire
rope
layer
Layer
Low High Low High
F.P.M
m/min
Lbs. kgf Lbs. kgf
1st 278 84 118 20,000 9,090 14,400 6,520
2nd 302 92 128 18,100 8,230 13,000 5,900
3rd 327 99 139 16,600 7,520 11,900 5,390
4th 352 107 149 15,300 6,920 10,900 4,960
5th 377 115 160 14,100 6,410 10,100 4,600
6th 402 122 170 13,200 5,970 9,400 4,280
7th3427 130 181 12,300 5,590 8,800 4,010
Main or auxiliary hoist - 14'-1/4" (0.362 m) drum
Line speeds1 Line pulls Available2
F.P.M m/min
387
421
456
491
526
560
595
Form No. GR-800-4-00101/US-02
- 4 -

1.6
69.2
86.4
2.1
4.3
5.8
8
10
14.7
21.6
60°
20°
2.4
2
2.8
2.4
3.3
3
3.8
4.7
3.5
4.4
5.3
4.2
5
5.9
4.9
5.8
6.3
6.5
5.7
6.6
6.8
7.4
6.6
7.5
7.3
8.3
7.6
8.6
7.9
9.4
9.1
8.4
9.6
8.6
10.7
10.4
9.3
10.4
10
12.2
11.9
11.4
13.2
10.3
11.3
11.8
13.3
13.7
12.7
13.5
14.6
16
17.5
18.1
17.3
16
16.9
18.2
19.9
22.3
25.7
25
19
21.9
23.4
25.5
28.4
36.2
39.2
35.9
31.1
34.3
38
44.2
51.5
68.7
44.2
53.2
90
112.1
53.2
90
134.1
90
160
11.4
12.3
13.2
14.4
15.9
15.4
14.2
15.1
16.2
17.8
19.1
21.4
20.7
18.2
19.2
20.5
22.4
25
31.7
30.9
27.5
23.8
27.1
29.3
32.6
38.1
44
48.7
40.9
36.3
44.2
53.2
85.9
53.2
90
153.1
50°
40°
30°
50.2
70°
80°
10°
0°
1.9'
Approx.
7.7'
Approx.
8.1'
Unit: klbs
39.4'
(12.0 m)
139.8'
(42.6 m)
154.2'
(47.0 m)
125.5'
(38.3 m)
96.8'
(29.5 m)
68.1'
(20.8 m)
53.7'
(16.4 m)
82.4'
(25.1 m)
111.1'
(33.9 m)
150'
170'
120'110'100'90' 140'80'70'60'50'40'
30'
20'10' 130'
140'
130'
120'
180'
110'
100'
90'
80'
70'
60'
50'
40'
30'
20'
10'
150'
160'
160'
Axis of Rotation
BOOM SINGLE TOP
NOTE: Boom geometry shown is for unloaded condition and
machine standing level on rm supporting surface.
Boom deection and subsequent radius and boom angle change
must be accounted for when applying load to hook.
When boom length is same as telescoping mode 1 and 2, it show large load.
Lifting Height in Feet
Load Radius from Axis of Rotation in Feet
360° ROTATION
GR-800XL-4 WORKING RANGE CHART
Form No. GR-800-4-00101/US-02
- 5 -

0°
10°
80°
70°
30°
40°
50°
20°
60°
69.2
86.4
3.2
4.9
7.4
10.2
12.7
18.5
26.7
2.8
3.6
3.3
4.1
3.8
4.6
4.4
5.2
5.2
4.9
5.8
5.5
5.3
6.6
5.9
5.8
7.2
6.3
8.3
6.3
7.7
7.1
9.2
7.0
8.2
8.2
10.1
7.6
8.9
9.1
10.8
11.4
8.4
9.6
9.9
11.6
12.9
9.3
10.4
10.9
12.4
13.9
14.4
16.5
10.3
11.3
11.9
13.3
14.9
12.7
13.5
14.6
16
18.1
22.2
21.7
16
16.9
18.2
19.9
22.3
30.3
31.1
19
21.9
23.4
25.5
28.4
36.2
41
43.3
31.1
34.3
38
44.2
51.5
68.7
44.2
53.2
90
112.1
53.2
90
134.1
90
160
11.4
12.3
13.2
14.5
16.2
19.0
14.2
15.1
16.2
17.8
20
26.3
25.8
18.2
19.2
20.5
22.4
25
33.5
38.5
33.9
23.8
27.1
29.3
32.6
38.1
44
54.1
40.9
36.3
44.2
53.2
85.9
53.2
90
153.1
54.9
2.0
2.4
1.7
1.4
1.9'
Approx.
7.7'
Approx.
8.1'
NOTE: Boom geometry shown is for unloaded condition and
machine standing level on rm supporting surface.
Boom deection and subsequent radius and boom angle change
must be accounted for when applying load to hook.
When boom length is same as telescoping mode 1 and 2, it show large load.
Axis of Rotation
160'
160'
150'
10'
20'
30'
40'
50'
60'
70'
80'
90'
100'
110'
180'
120'
130'
140'
130'10' 20' 30' 40' 50' 60' 70' 80' 140'90' 100' 110' 120'
170'
150'
Unit: klbs
39.4'
(12.0 m)
139.8'
(42.6 m)
154.2'
(47.0 m)
125.5'
(38.3 m)
96.8'
(29.5 m)
68.1'
(20.8 m)
53.7'
(16.4 m)
82.4'
(25.1 m)
111.1'
(33.9 m)
BOOM SINGLE TOP
Load Radius from Axis of Rotation in Feet
Lifting Height in Feet
SMART CHART
GR-800XL-4 WORKING RANGE CHART
Form No. GR-800-4-00101/US-02
- 6 -

10.4
1.4
1.8
2.2
2.6
3.1
3.7
4.3
4.9
5.7
6.5
6.7
6.7
6.7
6.7
6.7
6.7
6.7
6.7
1.4
1.9
2.3
2.8
3.3
3.9
4.6
5.4
6.3
10.4
10.4
10.4
10.4
10.4
9.5
8.6
7.7
7.0
3.5°
0°
10°
20°
30°
40°
50°
60°
70°
80°
25°
45°
Approx.
7.7'
154.2'
(47.0 m)
Unit: klbs
200'
190'
210'
220'
160'
150'
10'
20'
30'
40'
50'
60'
70'
80'
90'
100'
110'
120'
130'
140'
170'
180'
Axis of Rotation
150'120'110'100'90' 140'80'70'60'50'40'
30'
20'10' 130' 160'
154.2' (47.0 m)
+ 58.1' (17.7 m)
154.2' (47.0 m)
+ 33.2' (10.1 m)
JIB
NOTE: Jib geometry shown is for unloaded condition and
machine standing level on rm supporting surface.
Boom deection and subsequent radius and boom angle change
must be accounted for when applying load to hook.
Load Radius from Axis of Rotation in Feet
Lifting Height in Feet
360° ROTATION
GR-800XL-4 WORKING RANGE CHART
Form No. GR-800-4-00101/US-02
- 7 -

45°
25°
80°
70°
60°
50°
40°
30°
20°
10°
0°
3.5°
7.0
7.7
8.6
9.5
10.4
10.4
10.4
10.4
10.4
6.3
5.7
5.2
4.7
4.3
3.9
3.5
3.0
2.6
2.2
1.8
1.4
6.7
6.7
6.7
6.7
6.7
6.7
6.7
6.7
6.6
6.0
5.4
4.9
4.4
4.0
3.6
3.3
2.9
2.4
2.1
1.7
1.4
1.1
10.4
Approx.
7.7'
170'160'130'10' 20' 30' 40' 50' 60' 70' 80' 140'90' 100' 110' 120' 150'
180'
170'
140'
130'
120'
110'
100'
90'
80'
70'
60'
50'
40'
30'
20'
10'
150'
160'
220'
210'
190'
200'
Unit: klbs
NOTE: Jib geometry shown is for unloaded condition and
machine standing level on rm supporting surface.
Boom deection and subsequent radius and boom angle change
must be accounted for when applying load to hook.
JIB
154.2'
(47.0 m)
154.2' (47.0 m)
+ 58.1' (17.7 m)
154.2' (47.0 m)
+ 33.2' (10.1 m)
Axis of Rotation
Lifting Height in Feet
Load Radius from Axis of Rotation in Feet
SMART CHART
GR-800XL-4 WORKING RANGE CHART
Form No. GR-800-4-00101/US-02
- 8 -

GR-800XL-4 RATED LIFTING CAPACITIES (IN POUNDS)
A
B
39.4'
(12 m)
53.7'
(16.4 m)
154.2'
(47 m)
8
10
12
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
Telescoping mode
D 33°0°13°0°
2nd Boom 0 50 100 0 100 0 100 0 100 0 100 0 100 50 100
3rd Boom 0 0 0 33 16 50 33 67 50 83 67 100 83 100 100
4th Boom 0 0 0 33 16 50 33 67 50 83 67 100 83 100 100
Top Boom 0 0 0 33 16 50 33 67 50 83 67 100 83 100 100
360° ROTATION
360° ROTATION
COUNTERWEIGHT 9,600 lbs (4.35 t)
ON OUTRIGGERS FULLY EXTENDED 23' 11-3/8" (7.3 m) SPREAD
68.1'
(20.8 m)
82.4'
(25.1 m)
96.8'
(29.5 m)
111.1'
(33.9 m)
125.5'
(38.3 m)
139.8'
(42.6 m)
160,000 90,000
153,100 90,000 53,200 41,000
134,100 90,000 53,200 41,000
112,100 90,000 53,200 41,000 44,200 36,200
86,400 85,900 53,200 41,000 44,200 36,200 40,900 34,300 36,300 33,300
69,200 68,700 51,500 41,000 44,200 36,200 38,000 33,800 34,300 30,600 31,100 26,200
50,200 48,700 44,000 41,000 38,100 36,200 32,600 29,400 29,300 26,600 27,100 22,400 23,800 22,300
35,900 35,100 39,200 33,000 36,200 28,400 26,000 25,500 23,500 23,400 19,500 21,900 20,900 19,000
27,500 26,900 30,900 28,300 31,700 25,000 23,200 22,400 21,000 20,500 17,200 19,200 18,500 18,200
21,600 21,100 25,000 22,400 25,700 22,300 21,000 19,900 18,900 18,200 15,300 16,900 16,500 16,000
16,800 20,700 18,100 21,400 18,900 19,100 17,800 17,200 16,200 13,700 15,100 14,900 14,200
13,500 17,300 14,900 18,100 15,600 17,500 16,000 15,700 14,600 12,300 13,500 13,500 12,700
10,900 14,700 12,200 15,400 13,000 15,900 13,500 14,400 13,200 11,200 12,100 12,300 11,400
10,100 13,200 10,900 13,700 11,400 13,300 11,800 10,200 11,000 11,300 10,300
8,400 11,400 9,200 11,900 9,700 12,200 10,000 9,300 10,000 10,400 9,300
6,900 10,000 7,700 10,400 8,200 10,700 8,600 8,600 8,800 9,600 8,400
6,400 9,100 7,000 9,400 7,300 7,900 7,600 8,600 7,600
5,400 8,000 5,900 8,300 6,200 7,300 6,500 7,500 6,600
5,000 7,400 5,300 6,800 5,600 6,600 5,700
4,100 6,500 4,500 6,300 4,700 5,800 4,900
3,400 5,800 3,800 5,900 4,000 5,000 4,200
3,100 5,300 3,400 4,400 3,500
2,600 4,700 2,800 3,800 3,000
2,100 4,300 2,300 3,300 2,400
1,800 2,800 2,000
1,400 2,400 1,600
2,100
1, 2 2 2 1 2 1 12 2 21 1, 21 1 1
COUNTERWEIGHT 9,600 lbs (4.35 t)
ON OUTRIGGERS FULLY EXTENDED 23' 11-3/8" (7.3 m) SPREAD
A
CB
39.4'
32.5
(12 m)
25,900
1, 2
B
53.7'
46.8
(16.4 m)
15,100
1
B
68.1'
61.1
(20.8 m)
8,900
1
B
68.1'
61.0
(20.8 m)
12,500
2
B
82.4'
75.3
(25.1 m)
6,200
1
B
82.4'
75.3
(25.1 m)
9,300
2
B
96.8'
89.4
(29.5 m)
4,400
1
B
96.8'
89.5
(29.5 m)
7,100
2
B
111.1'
103.6
(33.9 m)
3,000
1
B
111.1'
103.3
(33.9 m)
5,400
2
B
125.5'
117.8
(38.3 m)
1,900
1
B
125.5'
117.3
(38.3 m)
3,700
2
B
139.8'
131.4
(42.6 m)
2,000
2
0°
Telescoping mode
A: Boom length in feet
B: Load radius in feet
C: Loaded boom angle ( º)
D: Minimum boom angle ( º) for indicated length (no load)
NOTE: The lifting capacity data stored in the LOAD MOMENT INDICATOR (AML-E2) is based on the standard number of parts of line listed in the chart.
Standard number of parts of line for each boom length should be according to the following table.
Form No. GR-800-4-00101/US-02
39.4'
(12 m)
1, 2
12
39.4' to 53.7'
(12 m to 16.4 m)
53.7' to 154.2'
(16.4 m to 47 m)
1, 2
4
2
4
1
8
Single top
jib
1, 2
1
Boom length in feet
(meters)
Telescoping mode
Number of parts of line
- 9 -

GR-800XL-4 RATED LIFTING CAPACITIES (IN POUNDS)
SMART CHART
A
B
8
10
12
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
Telescoping mode
2nd Boom 0 50 100 0 100 0 100 0 100 0 100 0 100 50 100
3rd Boom 0 0 0 33 16 50 33 67 50 83 67 100 83 100 100
4th Boom 0 0 0 33 16 50 33 67 50 83 67 100 83 100 100
Top Boom 0 0 0 33 16 50 33 67 50 83 67 100 83 100 100
COUNTERWEIGHT 9,600 lbs (4.35 t)
ON OUTRIGGERS FULLY EXTENDED 23' 11-3/8" (7.3 m) SPREAD
SMART CHART
COUNTERWEIGHT 9,600 lbs (4.35 t)
ON OUTRIGGERS FULLY EXTENDED 23' 11-3/8" (7.3 m) SPREAD
160,000 90,000
153,100 90,000 53,200 41,000
134,100 90,000 53,200 41,000
112,100 90,000 53,200 41,000 44,200 36,200
86,400 85,900 53,200 41,000 44,200 36,200 40,900 34,300 36,300 33,300
69,200 68,700 51,500 41,000 44,200 36,200 38,000 33,800 34,300 30,600 31,100 26,200
54,900 54,100 44,000 41,000 38,100 36,200 32,600 29,400 29,300 26,600 27,100 22,400 23,800 22,300
43,300 38,300 41,000 33,000 36,200 28,400 26,000 25,500 23,500 23,400 19,500 21,900 20,900 19,000
33,900 33,100 38,500 29,000 33,500 25,000 23,200 22,400 21,000 20,500 17,200 19,200 18,500 18,200
26,700 26,000 31,100 25,700 30,300 22,300 21,000 19,900 18,900 18,200 15,300 16,900 16,500 16,000
20,900 25,800 22,300 26,300 20,000 19,100 17,800 17,200 16,200 13,700 15,100 14,900 14,200
17,000 21,700 18,400 22,200 18,100 17,500 16,000 15,700 14,600 12,300 13,500 13,500 12,700
13,900 18,500 15,300 19,000 16,200 16,100 14,500 14,400 13,200 11,200 12,100 12,300 11,400
12,900 16,500 13,700 14,900 13,200 13,300 11,900 10,200 11,000 11,300 10,300
10,800 14,400 11,700 13,900 12,100 12,400 10,900 9,300 10,000 10,400 9,300
9,100 12,700 10,000 12,900 10,500 11,600 9,900 8,600 9,100 9,600 8,400
8,500 11,400 9,100 10,800 9,100 7,900 8,300 8,900 7,600
7,300 10,200 7,800 10,100 8,200 7,300 7,600 8,200 7,000
6,800 9,200 7,100 6,800 6,900 7,700 6,300
5,800 8,300 6,200 6,300 6,400 7,200 5,800
5,000 7,400 5,400 5,900 5,600 6,600 5,300
4,600 5,500 4,900 5,800 4,900
4,000 5,200 4,200 5,200 4,400
3,400 4,900 3,600 4,600 3,800
3,100 4,100 3,300
2,700 3,600 2,800
2,300 3,200 2,400
2,000
1,700
1,400
39.4'
(12 m)
53.7'
(16.4 m)
154.2'
(47 m)
68.1'
(20.8 m)
82.4'
(25.1 m)
96.8'
(29.5 m)
111.1'
(33.9 m)
125.5'
(38.3 m)
139.8'
(42.6 m)
1, 2 2 2 1 2 1 12 2 21 1, 21 1 1
D 13°0°
A
CB
39.4'
32.5
(12 m)
25,900
1, 2
B
53.7'
46.8
(16.4 m)
15,100
1
B
68.1'
61.1
(20.8 m)
8,900
1
B
68.1'
61.0
(20.8 m)
12,500
2
B
82.4'
75.3
(25.1 m)
6,200
1
B
82.4'
75.3
(25.1 m)
9,300
2
B
96.8'
89.4
(29.5 m)
4,500
1
B
96.8'
89.5
(29.5 m)
7,100
2
B
111.1'
103.7
(33.9 m)
3,100
1
B
111.1'
103.4
(33.9 m)
5,600
2
B
125.5'
117.8
(38.3 m)
2,200
1
B
125.5'
117.2
(38.3 m)
4,200
2
B
139.8'
131.9
(42.6 m)
1,400
1
B
139.8'
131.3
(42.6 m)
2,600
2
0°
Telescoping mode
A: Boom length in feet
B: Load radius in feet
C: Loaded boom angle ( º)
D: Minimum boom angle ( º) for indicated length (no load)
NOTE: The lifting capacity data stored in the LOAD MOMENT INDICATOR (AML-E2) is based on the standard number of parts of line listed in the chart.
Standard number of parts of line for each boom length should be according to the following table.
20º 20º
20º 20º
Form No. GR-800-4-00101/US-02
39.4'
(12 m)
1, 2
12
39.4' to 53.7'
(12 m to 16.4 m)
53.7' to 154.2'
(16.4 m to 47 m)
1, 2
4
2
4
1
8
Single top
jib
1, 2
1
Boom length in feet
(meters)
Telescoping mode
Number of parts of line
- 10 -

GR-800XL-4 RATED LIFTING CAPACITIES (IN POUNDS)
B: Load radius in feet
3.5° Offset 25° Offset 45° Offset
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
Telescoping
mode
Telescoping
mode
154.2' (47 m) Boom + 33.2 ' (10.1 m) JIB
B
45
40 40
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
B3.5° Offset 25° Offset 45° Offset
154.2' (47 m) Boom + 58.1 ' (17.7 m) JIB
3.5° Offset 25° Offset 45° Offset
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
Telescoping
mode
139.8' (42.6 m) Boom + 33.2 ' (10.1 m) JIB
B3.5° Offset 25° Offset 45° Offset
40
35 35
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
Telescoping
mode
139.8' (42.6 m) Boom + 58.1 ' (17.7 m) JIB
B
3.5° Offset 25° Offset 45° Offset
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
Telescoping
mode
125.5' (38.3 m) Boom + 33.2 ' (10.1 m) JIB
B3.5° Offset 25° Offset 45° Offset
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
Telescoping
mode
125.5' (38.3 m) Boom + 58.1 ' (17.7 m) JIB
B
COUNTERWEIGHT 9,600 lbs (4.35 t)
ON OUTRIGGERS FULLY EXTENDED 23' 11-3/8" (7.3 m) SPREAD
360° ROTATION
14,600 11,500
10,400 11,500
14,600 11,500
10,400 11,500
10,400
14,600 11,500 12,600 10,900
10,400 11,500
10,400
14,600 11,500 12,600 10,900
10,400 11,500 10,200 10,900
10,400
14,200 11,500 12,500 10,900 10,000 9,100
10,400 11,500 10,200 10,900 8,800 9,100
10,400 10,200
12,800 10,500 12,000 10,100 9,800 9,100
10,400 11,400 10,200 10,600 8,800 9,100
10,400 10,200
11,500 9,500 11,600 9,300 9,600 8,800
10,400 10,400 10,200 9,800 8,800 9,000
10,400 10,200 8,800
10,400 8,600 10,500 8,600 9,400 8,300
9,900 9,400 10,100 9,100 8,800 8,600
9,500 9,600 8,800
9,500 7,900 9,600 7,900 9,200 7,800
8,900 8,600 9,100 8,500 8,800 8,100
8,600 8,800 8,400
8,700 7,200 8,800 7,300 8,900 7,300
8,100 7,900 8,300 7,800 8,400 7,600
7,700 8,000 8,000
7,600 6,600 8,100 6,700 8,200 6,700
7,400 7,300 7,600 7,300 7,700 7,200
7,000 7,300 7,400
6,600 6,100 7,400 6,200 7,500 6,200
6,500 6,700 6,900 6,700 7,100 6,700
6,300 6,600 6,700
5,700 5,600 6,400 5,700 6,900 5,700
5,600 6,200 6,400 6,200 6,500 6,200
5,400 6,000 6,200
4,900 5,100 5,600 5,200 6,000 5,300
4,800 5,700 5,600 5,800 5,900 5,800
4,600 5,400 5,600
4,200 4,700 4,800 4,800 5,100 4,900
4,100 5,000 4,800 5,400 5,300 5,400
3,900 4,700 5,100
3,600 4,400 4,100 4,500 4,400 4,500
3,500 4,300 4,100 4,900 4,500 5,000
3,300 4,000 4,500
3,000 4,000 3,500 4,100 3,700 4,200
2,900 3,800 3,500 4,300 3,900 4,600
2,800 3,400 3,800
2,500 3,700 3,000 3,800
2,400 3,300 3,000 3,700 3,200 4,000
2,300 2,900 3,200
2,100 3,400 2,400 3,500
2,000 2,800 2,400 3,200 2,700 3,400
1,900 2,400 2,700
1,700 3,200 2,000 3,200
1,500 2,400 2,000 2,800 2,200
1,400 1,900 2,200
1,300 2,800 1,500 3,000
1,200 2,000 1,500 2,300
1,500
2,500 1,100 2,600
1,700 1,100 2,000
2,200
1,300 1,600
7,200
6,700
8,700 7,200
6,700 7,200
8,700 7,200
6,700 7,200
6,700
8,700 7,200
6,700 7,200
6,700
8,700 7,200
6,700 7,200
6,700
8,700 7,200 6,700 6,300
6,700 7,200 6,000
6,700
8,500 7,200 6,400 6,300
6,700 7,200 6,000 6,200
6,700
8,100 7,200 6,200 6,100 5,100 4,800
6,700 7,200 6,000 6,000 4,800
6,700 6,000
7,800 7,000 6,000 5,900 4,900 4,800
6,700 7,200 6,000 5,900 4,800 4,800
6,700 5,800
7,500 6,400 5,900 5,700 4,800 4,700
6,700 7,000 5,800 5,700 4,800 4,800
6,700 5,700 4,800
7,200 5,900 5,700 5,600 4,700 4,600
6,700 6,400 5,600 5,600 4,700 4,700
6,500 5,500 4,700
6,300 5,400 5,500 5,300 4,600 4,500
6,000 5,900 5,500 5,400 4,600 4,500
5,700 5,400 4,600
5,500 5,000 5,300 5,000 4,500 4,400
5,200 5,400 5,400 5,200 4,500 4,500
4,900 5,300 4,500
4,800 4,600 5,200 4,700 4,300 4,300
4,500 5,000 5,200 5,000 4,400 4,300
4,300 5,200 4,400
4,200 4,200 5,000 4,400 4,300 4,200
3,900 4,700 5,100 4,700 4,300 4,300
3,700 4,900 4,300
3,600 3,900 4,700 4,100 4,200 4,100
3,400 4,100 4,500 4,400 4,200 4,200
3,100 4,300 4,200
3,100 3,600 4,000 3,800 4,100 3,900
2,900 3,600 3,900 4,100 4,100 4,100
2,600 3,700 4,100
2,600 3,300 3,500 3,500 4,000 3,600
2,400 3,100 3,300 3,800 4,000 3,900
2,200 3,200 3,900
2,200 3,000 3,000 3,200 3,500 3,300
2,000 2,700 2,800 3,500 3,400 3,600
1,800 2,700 3,300
1,800 2,800 2,500 3,000 3,000 3,000
1,600 2,300 2,400 3,100 2,900 3,400
1,400 2,200 2,800
1,500 2,600 2,100 2,700 2,400 2,800
1,300 2,000 2,000 2,600 2,400 3,100
1,800 2,400
1,100 2,400 1,700 2,500
1,700 1,600 2,300 2,000 2,600
1,500 1,900
2,200 1,300 2,300
1,400 1,200 1,900 1,600 2,200
1,500
2,000 2,100
1,100 1,600 1,800
1,700 1,900
1,300
COUNTERWEIGHT 9,600 lbs (4.35 t)
ON OUTRIGGERS FULLY EXTENDED 23' 11-3/8" (7.3 m) SPREAD
360° ROTATION
COUNTERWEIGHT 9,600 lbs (4.35 t)
ON OUTRIGGERS FULLY EXTENDED 23' 11-3/8" (7.3 m) SPREAD
360° ROTATION
1, 21, 2 1, 2 1, 21, 2 1, 2
1 1 12 2 2 1 1 12 2 2
1 1 12 2 2 1 1 12 2 2
Form No. GR-800-4-00101/US-02
- 11 -

GR-800XL-4 RATED LIFTING CAPACITIES (IN POUNDS)
B: Load radius in feet
3.5° Offset 25° Offset 45° Offset
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
Telescoping
mode
Telescoping
mode
COUNTERWEIGHT 9,600 lbs (4.35 t)
ON OUTRIGGERS FULLY EXTENDED 23' 11-3/8" (7.3 m) SPREAD
SMART CHART
COUNTERWEIGHT 9,600 lbs (4.35 t)
ON OUTRIGGERS FULLY EXTENDED 23' 11-3/8" (7.3 m) SPREAD
SMART CHART
COUNTERWEIGHT 9,600 lbs (4.35 t)
ON OUTRIGGERS FULLY EXTENDED 23' 11-3/8" (7.3 m) SPREAD
SMART CHART
154.2' (47 m) Boom + 33.2 ' (10.1 m) JIB
B
45
40 40
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
B3.5° Offset 25° Offset 45° Offset
154.2' (47 m) Boom + 58.1 ' (17.7 m) JIB
3.5° Offset 25° Offset 45° Offset
40
35
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
Telescoping
mode
139.8' (42.6 m) Boom + 33.2 ' (10.1 m) JIB
B3.5° Offset 25° Offset 45° Offset
40
35
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
Telescoping
mode
139.8' (42.6 m) Boom + 58.1 ' (17.7 m) JIB
B
3.5° Offset 25° Offset 45° Offset
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
Telescoping
mode
125.5' (38.3 m) Boom + 33.2 ' (10.1 m) JIB
B3.5° Offset 25° Offset 45° Offset
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
Telescoping
mode
125.5' (38.3 m) Boom + 58.1 ' (17.7 m) JIB
B
14,600 11,500
10,400 11,500
14,600 11,500
10,400 11,500
10,400
14,600 11,500 12,600 10,900
10,400 11,500
10,400
14,600 11,500 12,600 10,900
10,400 11,500 10,200 10,900
10,400
14,200 11,500 12,500 10,900 10,000 9,100
10,400 11,500 10,200 10,900 8,800 9,100
10,400 10,200
12,800 10,500 12,000 10,100 9,800 9,100
10,400 11,400 10,200 10,600 8,800 9,100
10,400 10,200
11,500 9,500 11,600 9,300 9,600 8,800
10,400 10,400 10,200 9,800 8,800 9,000
10,400 10,200 8,800
10,400 8,600 10,500 8,600 9,400 8,300
9,900 9,400 10,100 9,100 8,800 8,600
9,500 9,600 8,800
9,500 7,900 9,600 7,900 9,200 7,800
8,900 8,600 9,100 8,500 8,800 8,100
8,600 8,800 8,400
8,700 7,200 8,800 7,300 8,900 7,300
8,100 7,900 8,300 7,800 8,400 7,600
7,700 8,000 8,000
7,900 6,600 8,100 6,700 8,200 6,700
7,400 7,300 7,600 7,300 7,700 7,200
7,000 7,300 7,400
7,300 6,100 7,400 6,200 7,500 6,200
6,700 6,700 6,900 6,700 7,100 6,700
6,300 6,600 6,700
6,700 5,600 6,800 5,700 6,900 5,700
6,100 6,200 6,400 6,200 6,500 6,200
5,700 6,000 6,200
6,100 5,100 6,300 5,200 6,300 5,300
5,600 5,800 5,800 5,800 5,900 5,800
5,200 5,500 5,600
5,600 4,700 5,800 4,800 5,900 4,900
5,100 5,300 5,300 5,400 5,400 5,400
4,700 5,000 5,100
4,900 4,400 5,300 4,500 5,400 4,500
4,700 5,000 4,900 5,000 5,000 5,000
4,300 4,500 4,700
4,300 4,000 4,800 4,100 5,000 4,200
4,300 4,600 4,500 4,700 4,600 4,700
3,900 4,100 4,300
3,700 3,700 4,100 3,800
3,700 4,300 4,100 4,300 4,200 4,300
3,500 3,700 3,900
3,200 3,400 3,600 3,500
3,200 4,000 3,700 4,000 3,800 4,000
3,000 3,400 3,500
2,700 3,200 3,000 3,200
2,700 3,500 3,200 3,700 3,300 3,800
2,600 3,000 3,200
2,300 2,900 2,500 3,000
2,300 3,100 2,700 3,400
2,200 2,600 2,800
1,900 2,700 2,100 2,800
1,900 2,700 2,200 3,000
1,800 2,200 2,300
1,500 2,500
1,600 2,300 1,800 2,500
1,400 1,800
2,300
2,000 2,200
1,700 1,800
7,200
6,700
8,700 7,200
6,700 7,200
8,700 7,200
6,700 7,200
6,700
8,700 7,200
6,700 7,200
6,700
8,700 7,200
6,700 7,200
6,700
8,700 7,200 6,700 6,300
6,700 7,200 6,000
6,700
8,500 7,200 6,400 6,300
6,700 7,200 6,000 6,200
6,700
8,100 7,200 6,200 6,100 5,100 4,800
6,700 7,200 6,000 6,000 4,800
6,700 6,000
7,800 7,000 6,000 5,900 4,900 4,800
6,700 7,200 6,000 5,900 4,800 4,800
6,700 5,800
7,500 6,400 5,900 5,700 4,800 4,700
6,700 7,000 5,800 5,700 4,800 4,800
6,700 5,700 4,800
7,200 5,900 5,700 5,600 4,700 4,600
6,700 6,400 5,600 5,600 4,700 4,700
6,600 5,500 4,700
6,600 5,400 5,500 5,300 4,600 4,500
6,200 5,900 5,500 5,400 4,600 4,500
6,000 5,400 4,600
6,100 5,000 5,300 5,000 4,500 4,400
5,700 5,400 5,400 5,200 4,500 4,500
5,400 5,300 4,500
5,600 4,600 5,200 4,700 4,300 4,300
5,200 5,000 5,200 5,000 4,400 4,300
4,900 5,200 4,400
5,100 4,200 5,000 4,400 4,300 4,200
4,700 4,700 5,100 4,700 4,300 4,300
4,400 4,900 4,300
4,700 3,900 4,900 4,100 4,200 4,100
4,300 4,300 4,700 4,400 4,200 4,200
4,000 4,500 4,200
4,400 3,600 4,700 3,800 4,100 3,900
3,900 4,000 4,300 4,100 4,100 4,100
3,600 4,100 4,100
3,800 3,300 4,300 3,500 4,000 3,600
3,600 3,700 4,000 3,800 4,000 3,900
3,300 3,700 3,900
3,400 3,000 3,900 3,200 4,000 3,300
3,100 3,500 3,600 3,600 3,800 3,600
2,900 3,400 3,600
2,900 2,800 3,600 3,000 3,800 3,000
2,700 3,200 3,300 3,300 3,500 3,400
2,400 3,100 3,300
2,500 2,600 3,200 2,700 3,400 2,800
2,300 3,000 3,000 3,100 3,200 3,200
2,100 2,800 3,000
2,200 2,400 2,700 2,500
1,900 2,700 2,600 2,900 2,900 2,900
1,700 2,400 2,600
1,800 2,200 2,300 2,300
1,600 2,400 2,200 2,700 2,600 2,700
1,400 2,100 2,400
1,500 2,000 1,900 2,100
1,300 2,100 1,900 2,500 2,500
1,100 1,700 2,100
1,200 1,800 1,600 1,900
1,800 1,500 2,200
1,400 1,700
1, 21, 2 1, 2 1, 21, 2 1, 2
1 1 12 2 2 1 1 12 2 2
1 1 12 2 2 1 1 12 2 2
Form No. GR-800-4-00101/US-02
- 12 -

WARNING AND OPERATING INSTRUCTIONS
FOR LIFTING CAPACITIES
GENERAL
RATED LIFTING CAPACITIES apply only to the machine as
originally manufactured and normally equipped by TADANO LTD.
Modications to the machine or use of optional equipment other
than that specied can result in a reduction of capacity.
Hydraulic cranes can be hazardous if improperly operated or
maintained. Operation and maintenance of this machine must be
in compliance with information, in the Operation Manual supplied
with the crane.If this manual is missing, order a replacement
through the distributor.
The operator and other personnel associated with this machine
shall fully acquaint themselves with the latest American National
Standards Institute (ANSI) safety standards for cranes.
SET UP
Rated lifting capacities on the chart are the maximum allowable
crane capacities and are based on the machine standing level on
rm supporting surface under ideal job conditions. Depending on
the nature of the supporting surface,it may be necessary to have
structural supports under the outrigger oats or tires to spread
the loads to a larger bearing surface.
For outrigger operation, outriggers shall be properly extended
with tires free of supporting surface before operating crane.
OPERATION
Rated lifting capacities have been tested to and meet minimum
requirements of SAE J1063-Cantilevered Boom Crane Structures
Method of Test.
Rated lifting capacities do not exceed 85% of the tipping load on
outriggers fully extended as determined by SAE J765-Crane
Stability Test Code.
Rated lifting capacities for partially extended outriggers are
determined from the formula, Rated Lifting Capacities = (Tipping
Load - 0.1 × Tip Reaction)/ 1.25.
Rated lifting capacities are based on actual load radius increased
by boom deection.
The weight of handling device such as hook blocks, slings, etc.,
must be considered as part of the load and must be deducted
from the lifting capacities.
Rated lifting capacities are based on freely suspended loads and
make no allowance for such factors as the effect of wind,sudden
stopping of loads,supporting surface conditions, ination of tires,
operating speeds,side loads, etc. Side pull on boom or jib is
extremely dangerous.
Such action can damage the boom, jib or slewing mechanism,
and lead to overturning of the crane.
Rated lifting capacities do not account for wind on lifted load or
boom. We recommend against working under the condition that
the load is out of control due to a strong wind. During boom
lift,consider that the rated lifting capacity is reduced by 50%
when the wind speed is 20 mph (9 m/s) to 27 mph (12 m/s);
reduced by 70% when the wind speed is 27 mph (12 m/s) to 31
mph (14 m/s). If the wind speed is 31 mph (14 m/s) or over, stop
operation. During jib lift, stop operation if the wind speed is 20
mph (9 m/s) or over.
Rated lifting capacities at load radius shall not be exceeded.
Do not tip the crane to determine allowable loads.
Do not operate at boom lengths, radii,or boom angle, where no
capacities are shown. Crane may overturn without any load on
the hook.
When boom length is between values listed, refer to the rated
lifting capacities of the next longer and next shorter booms for
the same radius. The lesser of the two rated lifting capacities
shall be used.
When making lifts at a load radius not shown, use the next
longer radius to determine allowable capacity.
Load per line should not exceed 14,600 lbs. (6,600 kg) for main
winch and auxiliary winch.
Check the actual number of parts of line with LOAD MOMENT
INDICATOR (AML-E2) before operation. Maximum lifting capacity
is restricted by the number of parts of line of LOAD MOMENT
INDICATOR (AML-E2). Limited capacity is as determined from
the formula, Single line pull for main winch 14,600 lbs. (6,600 kg)
× number of parts of line.
The boom angle before loading should be greater to account for
deection. For rated lifting capacities,the loaded boom angle and
the load radius is for reference only.
The 39.4' (12.0 m) boom length capacities are based on boom
fully retracted. If not fully retracted [less than 53.7' (16.4 m) boom
length], use the rated lifting capacities for the 53.7' (16.4 m)
boom length.
Extension or retraction of the boom with loads may be attempted
within the limits of the RATED LIFTING CAPACITIES.
The ability to telescope loads is limited by hydraulic pressure,
boom angle, boom length,crane maintenance, etc.
For lifting capacity of single top, deduct the weight of the load
handling equipment from the rated lifting capacity of the boom.
For the lifting capacity of single top, the net capacity shall not
exceed 14,600 lbs. (6,600 kg) including the main boom hook
mass attached to the boom.
When the base jib or top jib or both jibs are removed, set the jib
state switch to the REMOVED position.
When erecting and stowing jib, be sure to retain it by hand or by
other means to prevent its free movement.
Use ”ANTI-TWOBLOCK" disable switch when erecting and
stowing jib and when stowing hook block. While the switch is
pushed,the hoist does not stop,even when overwind condition
occurs.
When lifting a load by using jib (aux. winch)and boom (main
winch) simultaneously,do the following:
･Enter the operation status as jib operation, not as boom
operation.
･Before starting operation,make sure that mass of load is within
rated lifting capacity for jib.
Before telescoping the boom,set the telescoping mode selector
switch to mode 1 or mode 2 fully retracted.
A change of the telescoping mode is not permissible when the
boom has been partially or fully extended.
Crane operation is prohibited without full counterweight 9,600
lbs. (4.35 ton) installed.Outriggers shall be extended 23' 11-3 / 8”
(7.3 m) spread when installing or removing removable counter-
weight.
DEFINITIONS
Load Radius: Horizontal distance from a projection of the axis of
rotation to supporting surface before loading to the center of the
vertical hoist line or tackle with load applied.
Loaded Boom Angle: The angle between the boom base section
and the horizontal, after lifting the rated lifting capacity at the
load radius.
Working Area: Area measured in a circular arc about the
centerline of rotation.
Freely Suspended Load: Load hanging free with no direct
external force applied except by the hoist line.
Side Load: Horizontal side force applied to the lifted load either
on the ground or in the air.
1.
2.
3.
1.
2.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
1.
2.
3.
4.
5.
Form No. GR-800-4-00101/US-02
- 13 -

GR-800XL-4 RATED LIFTING CAPACITIES (IN POUNDS)
A
B
39.4'
(12 m)
68.1'
Over front
(20.8 m)
82.4'
(25.1 m)
96.8'
(29.5 m)
39.4'
(12 m)
68.1'
(20.8 m)
82.4'
(25.1 m)
96.8'
(29.5 m)
12
15
20
25
30
35
40
45
50
55
60
65
70
75
80
COUNTERWEIGHT 9,600 lbs (4.35 t)
ON RUBBER STATIONARY
COUNTERWEIGHT 9,600 lbs (4.35 t)
ON RUBBER STATIONARY
A
B
360° Rotation
12
10 10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
A
B
Over front
12
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
COUNTERWEIGHT 9,600 lbs (4.35 t)
ON RUBBER CREEP
COUNTERWEIGHT 9,600 lbs (4.35 t)
ON RUBBER CREEP
39.4'
(12 m)
68.1'
(20.8 m)
82.4'
(25.1 m)
96.8'
(29.5 m)
65,500 38,200
48,500
56,700 31,400
41,800
46,800 20,900
33,900
35,200 37,300 26,500 11,400 14,800 15,500
24,900 27,100 26,500
22,900 26,100 26,200 26,000 6,300 9,500 10,200 10,600
18,800 21,200 21,600 21,800
19,000 19,600 19,700 6,200 6,800 7,200
17,000 17,400 17,600
14,400 14,900 15,300 3,900 4,500 4,800
13,700 14,100 14,400
11,100 11,600 11,900 2,200 2,800 3,200
11,100 11,600 11,800
8,600 9,100 9,500 1,500 1,900
8,600 9,100 9,500
6,700 7,200 7,500
6,700 7,200 7,500
5,200 5,700 6,000
5,200 5,700 6,000
4,000 4,400 4,700
4,000 4,400 4,700
3,400 3,700
3,400 3,700
2,600 2,900
2,600 2,900
1,900 2,100
1,900 2,100
1,500
1,500
Telescoping mode
D D
2nd Boom 0
1, 2
0
2
0
2
0
2
20°0°
D 20°0°
3rd Boom 0 33 50 67
4th Boom 0 33 50 67
Top Boom 0 33 50 67
Telescoping mode
2nd Boom 0
1, 2
0° 44° 52° 57°
0
2
0
2
0
2
3rd Boom 0 33 50 67
4th Boom 0 33 50 67
Top Boom 0 33 50 67
Telescoping mode
2nd Boom 0
1, 2
0
2
0
2
0
2
3rd Boom 0 33 50 67
4th Boom 0 33 50 67
Top Boom 0 33 50 67
B
32.5
(12 m)
13,400
B
61.3
(20.8 m)
3,000
B
75.3
(25.1 m)
1,900
A
C
39.4' 68.1' 82.4'
0°
B
32.5
(12 m)
3,700
39.4'
0°
A
C
B
32.5
(12 m)
11,200
B
61.3
(20.8 m)
3,000
B
75.3
(25.1 m)
1,900
A
C
39.4' 68.1' 82.4'
0°
A: Boom length in feet
B: Load radius in feet
C: Loaded boom angle ( º)
D: Minimum boom angle ( º) for indicated length (no load)
NOTE: The lifting capacity data stored in the LOAD MOMENT INDICATOR
(AML-E2) is based on the standard number of parts of line listed in
the chart.
Standard number of parts of line for on-rubber operation should be
according to the chart.
Form No. GR-800-4-00101/US-02
39.4'
(12 m)
6
42.0' to 96.8'
(12 m to 29.5 m)
4
Single top
jib
1
Boom length in feet
(meters)
Number of parts of line
- 14 -
Over
front
Rear
360˚
approx.
2˚
Working area

NOTES FOR LOAD MOMENT INDICATOR (AML-E2)
WARNING AND OPERATING INSTRUCTIONS
FOR ON RUBBER LIFTING CAPACITIES
1. Rated lifting capacities on-rubber are in pounds and do not
exceed 75% of tipping loads as determined by SAE J765-Crane
Stability Test Code.
2. Rated lifting capacities shown in the chart are based on condition
that crane is set on rm level surfaces with suspension-lock
applied. They are based on actual load radius increased by tire
deformation and boom deection.
3. If the suspension-lock cylinders contain air,the axle will not be
locked completely and rated lifting capacities may not be
obtainable. Bleed the cylinders according to the operation safety
and maintenance manual.
4. Rated lifting capacities are based on proper tire ination, capacity
and condition. Damaged tires are hazardous to safe operation of
crane.
5. Tires shall be inated to correct air pressure.
6. Over front operation shall be performed within 2 degrees in front
of chassis.
7. On-rubber lifting with ”jib” is not permitted. Maximum permissible
boom length is 96.8 ft. (29.5 m).
8. When making lift on-rubber stationary,set parking brake.
9. For creep operation,boom must be centered over front of
machine,slewing lock engaged,and load restrained from slewing.
Travel slowly and keep the lifted load as close to the ground as
possible,and especially avoid any abrupt steering, accelerating or
braking.
10. Do not operate the crane while carrying the load.
11. Creep is motion for crane not to travel more than 200 ft. (60 m) in
any 30 minute period and to travel at the speed of less than 1 mph
(1.6 km/h).
12. For creep operation,choose the drive mode and proper gear
according to the road or working condition.
Tires
29.5–25 34PR
Air Pressure
57 psi. (400 kPa)
Set AML select keys in accordance with the actually operating
crane conditions and don't fail to make sure, before crane
operation, that the displays on front panel are correct.
When operating crane on outriggers:
• Set "P.T.O." switch to ”ON”.
• Press the outrigger state select key to register for the
outrigger operation. If the display agrees with the actual
state, press the set key to register. After the completion of
the registration, the display returns to the crane operation
status.
• Press the lift state select key to register the lift state to be
used (single top/jib/boom).
• Each time the lift state select key is pressed, the display
changes. If the display agrees with the actual state, press
the set key to register. After the completion of the
registration, the display returns to the crane operation
status.
• When erecting and stowing jib, select the status of jib set
(Jib state indicative symbol lights up).
When operating crane on-rubber:
• Set "P.T.O." switch to ”ON”.
• Press the outrigger state select key to register for the
on-rubber operation. Each time the outrigger state select
key is pressed, the display changes. Select the creep
operation, the on-rubber state indicator symbol lights up.
• Press the lift state select key to register the lift state.
However, pay attention to the following.
(1) For stationary operation.
• The front capacities are attainable only when the over front
position symbol comes on.
When the boom is more than 2 degrees from centered over
front of chassis, 360° capacities are in effect.
• When a load is lifted in the front position and then slewed to
the side area, make sure the value of the LOAD MOMENT
INDICATOR (AML-E2) is below the 360° lifting capacity.
(2) For creep operation.
• The creep capacities are attainable only when boom is in the
straight forward position of chassis and the over front
position symbol is on. If boom is not in the straight forward
position of chassis, never lift load.
This machine is equipped with an automatic slewing stopping
device. (For the details, see Operation Manual.) But, operate very
carefully because the automatic slewing stop does not work in the
following cases.
• During on-rubber operation.
• When the "P.T.O." switch is set to "OVERRIDE" and the
"OVERRIDE" key switch outside the cab is on.
During crane operation, make sure that the displays on front panel
are in accordance with actual operating conditions.
The displayed values of LOAD MOMENT INDICATOR (AML-E2)
are based on freely suspended loads and make no allowance for
such factors as the effect of wind, sudden stopping of loads,
supporting surface conditions, ination of tire, operating speed,
side loads, etc.
For safe operation, it is recommended when extending and
lowering boom or slewing, lifting loads shall be appropriately
reduced.
LOAD MOMENT INDICATOR (AML-E2) is intended as an aid to
the operator. Under no condition should it be relied upon to
replace use of capacity charts and operating instruction. Sole
reliance upon LOAD MOMENT INDICATOR (AML-E2) aids in place
of good operating practice can cause an accident.
The operator must exercise caution to assure safety.
The lifting capacity differs depending on the outrigger extension
width and slewing position.
Work with the capacity corresponding to the outrigger extension
width and slewing position.
For the relationship among the outrigger extension width, slewing
position and lifting capacities, refer to the working area charts.
1.
2.
3.
4.
5.
6.
7.
8.
GR-800XL-4 AXLE WEIGHT DISTRIBUTION CHART
GVW Front Rear GVW Front Rear
99,800 55,000 44,800 45,270 24,930 20,340
Remove: 1. 7.3 ton (6.6 metric ton) hook block -400 -600 200 -165 -251 86
2. 80 ton (72.6 metric ton) hook block -1,200 -2,200 1,000 -540 -998 458
3. Top jib -700 -1,000 300 -336 -450 114
4. Base jib -2,000 -3,800 1,800 -867 -1,704 837
5. Counterweight -9,600 4,200 -13,800 -4,350 1,924 -6,274
Pounds Kilograms
Base machine
Form No. GR-800-4-00101/US-02
- 15 -

Form No. GR-800-4-00101/US-02
TADANO AMERICA CORPORATION
4242 West Greens Road.
.A.S.U66077,saxeT,notsuoH
0300-968)182(:ENOHP
0400-968)182(:XAF
http://www.tadanoamerica.com