Tadano ATF 130G-5 Operational manual

Translation of the original Operating Manual
ATF 130G-5
Superstructure
Vehicle identification number WFN5RUNMXE2146097
Head Office
TADANO LTD.
ko-34
Takamatsu
Phone: [phone]
Fax: [phone]
Overseas Service Dept
TADANO LTD.
Tadano Ryogoku Bldg.
Tokio, Japan
Phone: [phone]
Fax: [phone]

Table of Contents
1Preface 9
1.1 Superstructure Model Plate 9
1.2 In case of Damage 9
1.3 Warranty 9
1.4 Structure of the Operating Manual 10
1.5 Using the Operating Manual 10
1.5.1 Symbol and warning labels 11
1.5.2 Definition of the direction specifications 12
2General safety instructions 13
2.1 Basic Safety Information 13
2.1.1 Use of the Mobile Crane 13
2.1.2 Personnel Requirements 14
2.1.3 Planning Use 17
2.1.4 Outrigger 21
2.1.5 Servicing and Maintenance 24
2.1.6 Welding and alignment work 26
2.1.7 Risk of fire and explosion 27
2.1.8 Different lengths of the hydraulic cylinders 27
2.1.9 Dismounting and disposal 28
2.2 Basic Safety Information for the Superstructure 29
2.2.1 Warning and Instruction Signs 29
2.2.2 Before Operating the Crane 38
2.2.3 Safety equipment 39
2.2.4 Crane operation with load 42
2.2.5 Errors during Crane Work 61
2.2.6 Ending Crane Work 62
3Operation 65
3.1 Crane components of superstructure 65
3.1.1 Assemblies, components – installation place 65
3.1.2 Crane cab 66
3.1.3 Operating elements 68
3.2 Before starting work 71
3.2.1 Checking the lights 71
3.2.2 Checking the oil level 72
3.2.3 Checking the coolant level 72
3.2.4 Checking the fill quantity of fuel 72
3.2.5 Cleaning windshields 73
3.2.6 Checking the hoisting rope 73
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3.2.7 Checking the bottom block 73
3.3 Crane cab 73
3.3.1 Cab door 73
3.3.2 Step adjustment 75
3.3.3 Opening/closing the window 76
3.3.4 Adjusting the seat 78
3.3.5 Heater, ventilation, air conditioning system 82
3.3.6 Interior lighting 83
3.3.7 Roller sun visor 83
3.3.8 Sun visor 84
3.3.9 Radio 84
3.3.10 Ventilator*) 84
3.4 Control & Service System CSS 85
3.4.1 Main screen 85
3.4.2 Selection menu 89
3.5 Automatic safe load indicator 96
3.5.1 Notes regarding the lifting capacity charts and supporting force tables 96
3.5.2 Control panel and displays 97
3.5.3 Entering the operating conditions 105
3.5.4 Operating the telescopic boom 112
3.5.5 Safety working range 117
3.5.6 Test function 122
3.5.7 Special functions 122
3.5.8 Lift adjuster 128
3.5.9 Warnings and error codes 130
3.6 Other safety devices 156
3.6.1 Anti-twoblock device 156
3.6.2 Overriding the automatic safe load indicator 157
3.6.3 Lower limit switch 158
3.6.4 Anemometer 160
3.6.5 Aircraft warning lamp*) 162
3.7 Commissioning 162
3.7.1 Measures and checks before commissioning 162
3.7.2 Electrical system 164
3.7.3 Starting/stopping the engine 168
3.7.4 Monitoring the display, indicator and warning lamps as well as the instruments when the
engine is running
171
3.7.5 Central lubricating system 175
3.7.6 Filling up with diesel or AdBlue® 176
3.8 Outrigger 179
3.8.1 Preparations 179
3.8.2 Outrigger 188
3.9 Functions of control levers and pedals 195
3.9.1 Instructions for actuating the crane control levers 195
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3.9.2 Superstructure lock 198
3.9.3 Swing mechanism lock*) 200
3.9.4 Overriding the slew/derrick slow-stop function 202
3.9.5 Assigning the crane control levers 204
3.10 Rigging and dismantling 225
3.10.1 Counterweights 225
3.10.2 Jib*) 253
3.10.3 Lifting work 396
3.10.4 Hook tackle/bottom block 403
3.10.5 Bottom block holder*) 403
3.10.6 Single top 405
3.10.7 Removing the second hoisting gear, mounting the balancing counterweight 407
3.10.8 Two-hook operation 409
3.11 Crane operation with load 412
3.11.1 Influence of the temperature difference in case of heating of the boom due to solar radia‐
tion
412
3.11.2 Crane operation on outriggers 413
3.11.3 Crane operations on wheels 415
3.12 Ladders, access steps, railing 416
3.12.1 Double ladder 417
3.13 Add-on parts, special and ancillary equipment 421
3.13.1 Hourmeter for hoisting gear 1 421
3.13.2 Hourmeter for hoisting gear 2 422
3.13.3 Observation mirror of hoisting gear 1 422
3.13.4 Observation mirror of hoisting gear 2 423
3.13.5 Charging socket and plugbox for starting via an external power source 424
3.13.6 Load view camera*) 425
3.13.7 Amot Control (engine stop) 426
3.14 Winter operation 427
3.14.1 Engine 428
3.14.2 Hydraulic system 430
3.14.3 Windshield washing system 431
3.15 Operation in case of an emergency 431
3.15.1 Crane control 432
3.15.2 Failure of components or central unit of the safe load indicator 434
3.15.3 Resetting telescope manually 436
3.15.4 Slewing the superstructure 445
3.15.5 Counterweight 447
3.15.6 Drive unit 449
3.15.7 Emergency stop switch for the superstructure 454
3.15.8 Starting the superstructure engine using external current 454
3.15.9 Emergency exit 458
3.15.10 Superstructure emergency stop pushbutton 459
3.15.11 Emergency control/emergency release*) 459
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4Crane testing instructions 467
4.1 Periodic tests of cranes 467
4.2 Checking the load-bearing steel structures 467
4.2.1 Measures to protect electronic parts during welding 468
4.2.2 Indicators for the points to be checked 470
4.3 Checking the bottom block 475
4.4 Checking the hoisting ropes 477
4.4.1 Replacement state of hoisting ropes 478
4.4.2 Replacing a hoisting rope 481
4.4.3 Maintenance and repair of the hoisting rope 482
4.5 Service life of the hoisting gear 483
4.6 Monitoring the slewing ring 483
4.6.1 Checking the turntable fixing screws 483
5Rectifying the faults 485
5.1 Rectifying the faults 485
5.1.1 Engine 486
5.1.2 Superstructure hydraulic system - general 487
5.1.3 Swing mechanism 488
5.1.4 Telescoping system 488
5.1.5 Derrick 489
5.1.6 Hoisting gear 489
5.1.7 Counterweight 490
5.1.8 Electrical system 490
5.1.9 Wiring diagram 491
6Technical Specifications 495
6.1 Engine 495
6.2 Hydraulic system 495
6.3 Hoisting gear 496
6.4 Telescopic boom 496
6.5 Boom luffing gear 496
6.6 Swing mechanism 496
6.7 Safety equipment 497
6.8 Electrical system 497
6.9 Superstructure cab 497
6.10 Counterweight 498
6.11 Superstructure frame 499
6.12 Optional equipment 500
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7Service and Maintenance 501
8Annex/Manufacturer's documents 587
8.1 Central lubricating system 587
8.1.1 Overview of lubrication points 587
8.2 Superstructure cab 601
8.3 MTU Tier4i-Inducement-Concept 613
8.4 Dolly traveling operation 621
8.5 Fall protection system 631
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1 Preface
1.1 Superstructure Model Plate
The model plate of the superstructure is on the left of the rear of the superstructure cab.
1.2 In case of Damage
In case of damage, contact the nearest TADANO workshop or TADANO dealer.
Specify the following:
▪ Chassis number or serial number
▪Type and scope of damage.
1.3 Warranty
The type and manner of use of the mobile crane must be completely in accordance with the specifi‐
cations in the operating manual.
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NOTICE
Loss of guarantee
If parts installed in the company are removed, changed or replaced with
non-original parts, the crane authorization as well as the manufacturer's
guarantee expires.
1. Do not dismantle original parts!
2. Do not modify original parts!
3. Use only TADANO original spare parts.
The mobile crane may be modified only after a written approval of the manufacturer.
In case of non-adherence, the warranty of the mobile crane becomes invalid. We do not assume
liability for damage resulting from non-adherence to the operating manual and its notes or due to
improper use of the mobile crane. The operating manual does not specify our sales and delivery
conditions.
1.4 Structure of the Operating Manual
The cover page contains an image of the mobile crane. It specifies:
▪the vehicle type,
▪the chassis number or the serial number,
▪the manufacturer,
▪ the After-sales Service.
"PREFACE" contains general information about the mobile crane and the operating manual.
"SAFETY NOTES" contain all the information required for the safe operation of the mobile crane.
"OPERATION" contains all Information required for the correct operation of the mobile crane.
"MAINTENANCE AND REPAIR" contains a list and description of all the inspection and mainte‐
nance activities. The TADANO After-sales Service Department provides additional information.
"CRANE TESTING INSTRUCTIONS" contains information about the checks to be carried out on
the mobile crane.
"TROUBLESHOOTING" helps in locating and eliminating errors quickly.
"TECHNICAL SPECIFICATIONS" contains all the important technical data.
"Annex" contains documents of supplier companies as regards vehicle components as well as spe‐
cial equipment.
1.5 Using the Operating Manual
This operating manual should make it possible for the user to operate the mobile crane safely and
use its functions. It provides important information that is a prerequisite for safe operation. Carrier
(chassis) and superstructure have been separately explained.
1 Preface
10 ATF 130G-5 2146097
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