Tadano GR-500XL User manual

Note : Dimension is with boom angle at -0.8 degree.
Feet Meters
Turning radius
4 wheel steer 22' 6.7
2 wheel steer 38' 5" 11.7
Tail swing of counterweight 13' 7" 4.14
Specifications are subject to change without notice.
GENERAL DIMENSIONS
(23.5 - 25 Tires)
50 Ton Capacity (45.4 Metric Tons)
HYDRAULIC ROUGH TERRAIN CRANE
DIMENSIONS
GR-500XL

CRANE SPECIFICATIONS
BOOM WIRE ROPE - Warrington seal wire, extra improved plow steel,
Four section full power synchronized telescoping boom, preformed, independent wire rope core, right regular lay.
35.1'~113.9' (10.7m~34.7m), of round box construction 3/4" (19 mm) 6x31 class
with four sheaves, 17-5/16" (0.44m) root diameter, at boom head. Braking strength: 54,700 lbs (24,800 kg)
The synchronization system consists of telescope cylinder,
two extension cables and retraction cables. Hydraulic cylinder fitted HOOK BLOCKS
with holding valve. Two easily removable wire rope guards, 50 ton (45.4 metric ton) - 5 sheaves with swivel hook block and safety latch.
rope dead end provided on both sides of boom head. Boom telescope 25 ton (22.7 metric ton) - 2 sheaves with swivel hook block and safety latch.
sections are supported by wear pads both vertically and horizontally. 6.2 ton (5.6 metric ton) - Weighted hook ball with swivel and safety latch.
Extension speed 78.8' in 72 seconds. HYDRAULIC SYSTEM
BOOM ELEVATION - By a double acting hydraulic cylinder with
holding valve. Elevation -0.8
o - 81o, combination controls for hand PUMPS - Two variable piston pumps for crane functions.
or foot operation. Boom angle indicator. Tandem gear pump for steering, slewing and optional equipment.
Automatic speed reduction and soft stop function. Powered by carrier engine. Pump disconnect for crane is
Boom raising speed 20o- 60oin 27 sec. engaged/ disengaged by rotary switch from operator's cab.
JIB - Two stage bi-fold lattice type with 5
o, 25oor 45ooffset (tilt type). CONTROL VALVES - Multiple valves actuated by pilot pressure
Single sheave, 15-5/8" (0.396m) root diameter, at the head of both with integral pressure relief valves.
jib sections. Stored alongside base boom section. Jib length is
28.9' (8.8m) or 50' (15.2m). Assistant cylinders for mounting RESERVOIR - 148 gallon (560 lit.) capacity. External sight level
and stowing, controlled at right side of superstructure. gauge.
Self stowing jib mounting pins. FILTRATION - BETA10=10 return filter, full flow with bypass
AUXILIARY LIFTING SHEAVE(SINGLE TOP) protection, located inside of hydraulic reservoir. Accessible for
Single sheave, 15-5/8" (0.396m) root diameter. Mounted to main easy replacement.
boom head for single line work (storable). OIL COOLER - Air cooled fan type.
ANTI-TWO BLOCK - Pendant type over-winding cut out device
with audio-visual (FAILURE lamp/BUZZER) warning system. CAB AND CONTROLS
SLEWING Both crane and drive operations can be performed from one cab
Hydraulic axial piston motor through planetary slewing speed mounted on rotating superstructure.
reducer. Continuous 360
ofull circle slewing on ball bearing turn
table at 2.7min
-1 {rpm}. Equipped with manually locked/released Left side, 1 man type, steel construction with sliding door access
slewing brake. A 360opositive slewing lock for pick and carry and travel and safety glass windows opening at side. Door window is
modes, manually engaged in cab. Twin slewing system: Free slewing powered control. Windshield glass window and roof glass window
or lock slewing controlled by selector switch on front console. are shatter-resistant. Tilt-telescoping steering wheel. Adjustable
control lever stands for slewing, boom elevating, boom telescoping
HOIST and hoist. Control lever stands can change neutral positions
Variable speed type with grooved drum driven by and tilt for easy access to cab. 3 way adjustable operator's seat
hydraulic axial piston motor through speed reducer. Power load with high back, headrest and armrest. Engine throttle knob.
lowering and raising. Equipped with automatic brake (neutral brake) Foot operated controls: boom elevating, boom telescoping,
and counterbalance valve. service brake and engine throttle.
Equipped with cable follower and drum rotation indicator. Hot water cab heater and air conditioning.
DRUM - Grooved 14-1/4" (0.362m) root diameter x 23-5/8" (0.6m) Dash-mounted engine start/stop, monitor lamps, cigarette lighter,
wide. Wire rope: 633' of 3/4" diameter rope (193m of 19mm). drive selector switch, parking brake switch, steering mode
Drum capacity: 997' (304m) 7 layers. select switch, power window switch, pump engaged/disengaged
Maximum line pull (available): 16,500 lbs (7,480kg). switch, slewing brake switch, outrigger controls,
Maximum line speed: 450FPM (137m/min) at the 5th layer. free slewing / lock slewing selector switch, eco mode switch and ashtray.
Instruments - Torque converter oil temperature, engine water
temperature, air pressure, fuel, speedometer, tachometer,
hour meter and odometer / tripmeter. Hydraulic oil pressure is
monitored and displayed on the AML-C display panel.
2

Tadano electronic LOAD MOMENT INDICATOR system TADANO AML-C monitors outrigger extended length and
(AML-C) including: automatically programs the corresponding "RATED LIFTING
Control lever lockout function CAPACITIES" table
Boom position indicator
Outrigger state indicator Operator's right hand console includes transmission gear
Boom angle / boom length / jib offset angle / jib length / load selector and sight level bubble. Upper console includes
radius / rated lifting capacities / actual loads read out working light switch, roof washer and wiper switch
Ratio of actual load moment to rated load moment emergency outrigger set up key switch,
indication jib equipped/removed select switch, eco mode switch,
Automatic Speed Reduction and Slow Stop function and air conditioning control switch. Slewing lock lever.
on boom elevation and slewing
Working condition register switch
Load radius / boom angle / tip height / slewing range NOTE: Each crane motion speed is based on unloaded
preset function conditions.
External warning lamp
Tare function
Fuel consumption monitor
Drum rotation indicator (audible and visible type)
CARRIER SPECIFICATIONS
TYPE - Rear engine, left hand steering, driving axle 2-way SUSPENSION - Front: Semi-elliptic leaf springs with hydraulic
selected type by manual switch, 4x2 front drive, 4x4 front and lockout device. Rear: Semi-elliptic leaf springs with hydraulic
rear drive. lockout device.
FRAME - High tensile steel, all welded mono-box construction. BRAKE SYSTEMS - Service: Air over hydraulic disc brakes on
all 4 wheels. Parking/Emergency: Spring applied-air released
TRANSMISSION - Electronically controlled full automatic brake acting on input shaft of front axle. Auxiliary: Electro-
transmission. Torque converter driving full powershift with pneumatic operated exhaust brake.
driving axle selector. 6 forward and 2 reverse speeds, constant
mesh. TIRES - 23.5-25(OR)
4 speeds - high range - 2 wheel drive; 4 wheel drive
4 speeds - low range - 4 wheel drive OUTRIGGERS - Four hydraulic, beam and jack outriggers.
Vertical jack cylinders equipped with integral holding valve. Each
TRAVEL SPEED - 31 mph (50 km/h) outrigger beam and jack is controlled independently from cab.
Beams extend to 22' 11-5/8" (7.0 m) center-line and retract to
AXLE - Front: Full floating type, steering and driving axle with within 9' 9-3/8" (2.98 m) overall width with floats. Outrigger jack
planetary reduction. Rear: Full floating type, steering and driving floats are attached thus eliminating the need of manually
axle with planetary reduction and non-spin rear differential. attaching and detaching them. Controls and sight bubble located
in superstructure cab. Four outrigger extension lengths are
STEERING- Hydraulic power steering controlled by steering provided with corresponding "RATED LIFTING CAPACITIES" for
wheel. Three steering modes available: 2 wheel front, 4 wheel crane duty in confined areas.
coordinated and 4 wheel crab . Min. Extension 8' 1-5/8" (2.48m) center to center
Mid. Extension 16' 4-7/8" (5.0m) center to center
Mid. Extension 21' 3-7/8" (6.5m) center to center
Max. Extension 22' 11-5/8" (7.0m) center to center
Float size(Diameter) 1' 7- 11/16" (0.5m)
ENGINE
Model Cummins QSB6.7 [Tier 4] Radiator Fin and tube core, thermostat controlled
Type Direct injection diesel Fan, in.(mm) Suction type, 9-blade, 28 (711) dia.
No. of cylinders 6 Starting 24 volt
Combustion 4 cycle, turbo charged and after cooled Charging 24 volt system, negative ground
BoreXStroke, in.(mm) 4.212 x 4.882 (107 x 124) Battery 2-120 amp. Hour
Displacement, cu. in (liters) 409 (6.700) Compressor, air, CFM(l /min) 17.0 CFM (481) at 2,400rpm
Air inlet heater 24 volt preheat Horsepower (kW) Gross 270 (201) at 2,000rpm
Air cleaner Dry type, replaceable element Torque, Max. ft-lb (Nm) 730 (990) at 1,500rpm
Oil filter Full flow with replaceable element Capacity, gal.(liters)
Fuel filter Full flow with replaceable element Cooling water 7.4 (28)
Fuel tank, gal.(liters) 79.2 (300), right side of carrier Lubrication 4.0 (15)
Cooling Liquid pressurized, recirculating by-pass Fuel 79.2 (300)
DEF 10.0 (38)
3

- Four section full power synchronized boom - Cummins QSB6.7 turbo charged
35.1'~113.9' (10.7 m~34.7 m) after cooled engine (270HP) with exhaust brake
- 28.9' or 50' (8.8 m or 15.2 m) bi-fold lattice jib (tilt type) - Electronic controlled automatic transmission driven
with 5o, 25oor 45opinned offsets and self storing pins. by torque converter
- Auxiliary lifting sheave (single top) storable - 4 X 4 X 4 drive/steer
- Variable speed hoist with grooved drum, cable follower - Non-spin rear differential
and 633' of 3/4" cable. - Semi-elliptic leaf springs suspension with hydraulic lockout
- Drum rotation indicator (audible, visible and thumper type) device (front and rear)
- Anti-Two block device (overwind cutout) - 23.5-25(OR) tires
- Boom angle indicator - Disc brakes
- Tadano electronic load moment indicator system (AML-C) - Fenders
- Outrigger extension length detector - Air dryer
- Electronic crane monitoring system - Water separator with filter(high filtration)
- Tadano twin slewing system and 360
o positive slewing lock - Engine over-run alarm
- Self centering finger control levers with pilot control - Back-up alarm
- Control pedals for boom elevating and boom telescoping - Low oil pressure/high water temp. warning device (visual)
- 3 way adjustable cloth seat with armrests, high back - Rear steer centering light
and seat belt - Air cleaner dust indicator
- Tilt-telescoping steering wheel - Full instrumentation package
- Tinted safety glass and sun visor - Complete highway light package
- Front windshield wiper and washer - Tool storage compartment
- Roof window wiper and washer - Tire inflation kit
- Power window (cab door ) - 24 volt electric system
- Rear view mirrors (right and left side) - 6.2 ton (5.6 metric ton) hook ball with swivel
- Mirror for hoist - 25 ton (22.7 metric ton) - 2 sheave with swivel hook block
- Cigarette lighter and ashtray and safety latch for 3/4" (19mm) wire rope
-Cab floor mat - Towing hooks-Front and rear
- Pump disconnect in operator's cab - Lifting eyes
- Hydraulic oil cooler - Hook block tie down (front bumper)
- Hot water cab heater and air conditioner - Weighted hook storage compartment
-Positive control - Halogen head lamp
- Quick reeving type bi-fold jib - Telematics (machine data logging and monitoring system)
- Work lights with HELLO-NET via internet
- Independently controlled outriggers - Fuel consumption monitor
- Four outrigger extension positions - Eco mode system
- Self-storing outrigger pads
- 50 ton (45.4 metric ton) - 5 sheave with swivel hook block
and safety latch for 3/4" (19mm) wire rope
Hoist - 14'-1/4" (0.362m) drum
Line pulls
Availabl
e
2Rope per layer Total wire rope
F.P.M. m/min Lbs. kgf Feet Meters Feet Meters
1st 331 101 16,500 7,480 112.2 34.2 112.2 34.2
2nd 361 110 15,200 6,900 122.3 37.3 234.5 71.5
3rd 390 119 13,800 6,260 132.2 40.3 366.8 111.8
4th 420 128 12,700 5,760 142.3 43.4 509.1 155.2
5th 450 137 11,900 5,400 152.2 46.4 661.4 201.6
6th 479 146 11,000 4,990 162.4 49.5 823.8 251.1
7t
h
3509 155 10,300 4,670 172.5 52.6 996.4 303.7
* Maximum permissible line pull may be affected by wire rope strength.
Maximum lifting capacity per line: 12,300 lbs (5,600 kg) DRUM DIMENSIONS
1Line speeds based only on hook block, not loaded. Inch mm
2Developed by machinery with each layer of wire rope, but not based 14-1/4" 362
on rope strength or other limitation in machinery or equipment. 23-5/8" 600
3Seventh layer of wire rope are not recommended 25-7/8" 657
for hoisting operations.
4
Length
1
5
Wire
rope
layer
Drum grooved lagging
Flange diameter
6
Root diameter
7
STANDARD EQUIPMENT
LINE SPEEDS AND PULLS
2
3
3/4" (19mm) wire rope
HOISTING PERFORMANCE
Line speeds1
Layer
DRUM WIRE ROPE CAPACITIES
OPTIONAL EQUIPMENT
4

GR-500XL WORKING RANGE CHART
5

GR-500XL RATED LIFTING CAPACITIES (IN POUNDS)
ON OUTRIGGERS FULLY EXTENDED 22' 11-5/8"
(
7.0m
)
SPREAD
360
o
ROTATION
A35.1' 48.2' 61.4' 74.5' 87.6' 100.7' 113.9'
BC
(10.7m) C(14.7m) C(18.7m) C(22.7m) C(26.7m) C(30.7m) C(34.7m)
8' 70 100,000
10' 66 100,000 73 46,700 77 46,700 80 44,300
12' 63 87,900 70 46,700 75 46,700 78 44,300 81 41,200
15' 56 73,400 67 46,700 72 46,700 76 44,300 79 40,300 81 33,000
20' 44 54,400 60 46,700 67 46,700 72 42,100 76 35,800 78 30,500 80 25,100
25' 27 38,500 52 42,000 62 42,400 68 39,500 72 31,700 75 27,300 78 23,900
30' 44 29,400 56 29,800 64 30,800 69 28,700 72 25,000 75 21,600
35' 33 22,000 50 22,300 59 23,100 65 23,300 69 23,000 72 19,900
40' 16 17,100 44 17,500 54 18,100 61 18,300 66 18,400 70 18,300
45' 36 14,100 49 14,500 57 14,700 63 14,800 67 14,900
50' 25 11,500 43 11,900 53 12,100 59 12,200 64 12,300
55' 37 9,900 48 10,100 56 10,160 61 10,200
60' 29 8,300 43 8,400 52 8,500 58 8,600
65' 18 7,000 38 7,100 48 7,200 54 7,200
70' 32 6,000 44 6,100 51 6,100
75' 24 5,100 39 5,200 47 5,200
80' 9 4,400 34 4,400 44 4,400
85' 27 3,700 39 3,800
90' 19 3,200 35 3,200
95' 30 2,700
100' 23 2,300
105' 13 1,900
ON OUTRIGGERS MID EXTENDED 21' 3-7/8"
(
6.5m
)
SPREAD
360
o
ROTATION
A35.1' 48.2' 61.4' 74.5' 87.6' 100.7' 113.9'
BC
(10.7m) C(14.7m) C(18.7m) C(22.7m) C(26.7m) C(30.7m) C(34.7m)
8' 70 100,000
10' 66 100,000 73 46,700 77 46,700 80 44,300
12' 63 87,900 70 46,700 75 46,700 78 44,300 81 41,200
15' 56 73,400 67 46,700 72 46,700 76 44,300 79 40,300 81 33,000
20' 44 54,400 60 46,700 67 46,700 72 42,100 76 35,800 78 30,500 80 25,100
25' 27 33,300 52 35,000 62 35,800 68 36,500 72 31,700 75 27,300 78 23,900
30' 44 24,200 56 24,800 64 25,400 69 25,700 72 25,000 75 21,600
35' 33 17,800 50 18,300 59 18,900 65 19,100 69 19,300 72 19,400
40' 16 13,600 43 14,100 54 14,600 61 14,800 66 15,000 70 15,000
45' 35 11,100 49 11,600 57 11,800 62 11,900 67 12,000
50' 25 8,900 43 9,300 53 9,500 59 9,600 64 9,700
55' 37 7,600 48 7,700 55 7,900 60 7,900
60' 29 6,200 43 6,400 52 6,500 57 6,500
65' 18 5,100 38 5,200 48 5,300 54 5,400
70' 32 4,300 43 4,400 50 4,400
75' 24 3,500 39 3,600 47 3,700
80' 9 2,900 33 2,900 43 3,000
85' 27 2,400 39 2,400
90' 19 1,900 35 1,900
95' 29 1,500
100' 23 1,100
A
:Boom len
g
th in feet
B:Load radius in feet
C:Loaded boom angle (
o
)
NOTE: The liftin
g
capacit
y
data stored in the LOAD MOMENT INDICATOR
(
AML-C
)
is based on the standard
number of parts of line listed in the chart.
Standard number of parts of line for each boom len
g
th should be accordin
g
to the followin
g
table.
Boom len
g
th in feet 35.1' 35.1' to 61.4' 61.4' to 113.9' Sin
g
le to
p
(
meters
)
(
10.7m
)
(
10.7m to 18.7m
)
(
18.7m to 34.7m
)
Jib
Number of
p
arts of line 10 6 4 1
6

GR-500XL RATED LIFTING CAPACITIES (IN POUNDS)
ON OUTRIGGERS MID EXTENDED 16' 4-7/8"(5.0m) SPREAD
360
o
ROTATION
A35.1' 48.2' 61.4' 74.5' 87.6' 100.7' 113.9'
BC
(10.7m) C(14.7m) C(18.7m) C(22.7m) C(26.7m) C(30.7m) C(34.7m)
8' 70 100,000
10' 66 100,000 73 46,700 77 46,700 80 44,300
12' 63 87,900 70 46,700 75 46,700 78 44,300 81 41,200
15' 56 61,900 67 46,700 72 46,700 76 44,300 79 40,300 81 33,000
20' 44 32,200 60 34,000 67 34,700 72 35,400 76 35,700 78 30,500 80 25,100
25' 27 20,300 52 21,800 62 22,400 68 23,000 72 23,300 75 23,400 78 23,600
30' 44 15,200 56 15,800 63 16,300 68 16,500 72 16,700 75 16,800
35' 33 11,100 50 11,600 59 12,100 65 12,300 69 12,400 72 12,500
40' 16 8,300 43 8,800 54 9,200 61 9,400 65 9,500 69 9,600
45' 35 6,700 49 7,100 57 7,300 62 7,400 66 7,500
50' 25 5,200 43 5,500 53 5,700 59 5,800 63 5,900
55' 37 4,300 48 4,400 55 4,500 60 4,600
60' 29 3,300 43 3,400 51 3,500 57 3,600
65' 18 2,500 38 2,600 47 2,700 54 2,800
70' 32 1,900 43 2,000 50 2,100
75' 24 1,400 38 1,400 47 1,500
80' 43 1,000
ON OUTRIGGERS MIN EXTENDED 8' 1-5/8"(2.48m) SPREAD
360
o
ROTATION
A35.1' 48.2' 61.4' 74.5' 87.6' 100.7' 113.9'
BC
(10.7m) C(14.7m) C(18.7m) C(22.7m) C(26.7m) C(30.7m) C(34.7m)
8' 70 62,700
10' 66 38,900 73 40,900 77 41,800 80 42,100
12' 62 27,100 70 28,800 75 29,600 78 30,300 80 30,300
15' 56 17,500 67 19,000 72 19,700 76 20,300 78 20,600 80 20,500
20' 45 9,500 60 10,800 67 11,400 72 11,900 75 12,100 77 12,300 79 12,200
25' 29 5,400 52 6,600 62 7,100 67 7,600 71 7,800 74 7,900 76 8,000
30' 44 3,900 56 4,400 63 4,900 68 5,100 71 5,200 74 5,300
35' 33 2,200 50 2,700 59 3,100 64 3,300 68 3,400 71 3,400
40' 43 1,400 54 1,800 60 1,900 65 2,100 68 2,100
45' 56 1,000 61 1,100 65 1,200
A
:Boom len
g
th in feet
B:Load radius in feet
C:Loaded boom angle (
o
)
NOTE: The liftin
g
capacit
y
data stored in the LOAD MOMENT INDICATOR
(
AML-C
)
is based on the standard
number of parts of line listed in the chart.
Standard number of parts of line for each boom len
g
th should be accordin
g
to the followin
g
table.
Boom len
g
th in feet 35.1' 35.1' to 61.4' 61.4' to 113.9' Sin
g
le to
p
(
meters
)
(
10.7m
)
(
10.7m to 18.7m
)
(
18.7m to 34.7m
)
Jib
Number of
p
arts of line 10 6 4 1
7

GR-500XL RATED LIFTING CAPACITIES (IN POUNDS)
ON OUTRIGGERS FULLY EXTENDED 22' 11-5/8"(7.0m) SPREAD
360o ROTATION
113.9' (34.7m) Boom + 28.9' (8.8m) Jib 113.9' (34.7m) Boom + 50' (15.2m) Jib
C5ooffset 25ooffset 45ooffset C5ooffset 25ooffset 45ooffset
RWRWRW RWRWRW
80 25.6' 12,300 34.8' 8,400 41.5' 6,050 80 32.6' 6,350 47.6' 4,050 59.0' 2,750
77.5 32.9' 12,000 41.3' 8,000 47.3' 5,900 77.5 40.8' 6,200 54.9' 3,900 65.3' 2,700
75 39.8' 11,500 47.5' 7,650 53.1' 5,700 75 48.6' 6,050 61.9' 3,700 71.6' 2,600
72.5 46.3' 10,600 53.6' 7,350 58.7' 5,550 72.5 56.0' 5,600 68.5' 3,550 77.5' 2,550
70 52.3' 9,750 59.5' 7,100 64.0' 5,400 70 63.0' 5,200 75.0' 3,350 83.2' 2,500
67.5 58.3' 9,100 65.1' 6,850 69.2' 5,300 67.5 69.6' 4,900 81.2' 3,200 88.7' 2,450
65 64.0' 8,100 70.5' 6,600 74.0' 5,200 65 76.1' 4,600 87.0' 3,100 93.9' 2,400
62.5 69.4' 6,900 75.6' 6,200 78.9' 5,100 62.5 82.2' 4,350 92.6' 3,000 98.9' 2,350
60 74.8' 5,900 80.5' 5,300 83.7' 5,000 60 88.4' 4,150 98.1' 2,900 103.8' 2,350
57.5 79.5' 5,100 85.5' 4,600 88.2' 4,400 57.5 94.4' 3,600 103.6' 2,800 108.4' 2,300
55 84.0' 4,400 90.0' 4,000 92.5' 3,800 55 100.0' 3,100 108.7' 2,700 112.6' 2,300
52.5 88.8' 3,800 94.1' 3,500 96.2' 3,400 52.5 105.4' 2,600 113.3' 2,300 116.7' 2,200
50 93.1' 3,300 98.2' 3,000 99.7' 2,900 50 110.2' 2,300 117.9' 2,000 120.3' 1,900
47.5 97.4' 2,800 102.1' 2,700 103.3' 2,600 47.5 114.8' 1,900 121.9' 1,700 124.0' 1,600
45 101.4' 2,500 105.6' 2,300 106.6' 2,300 45 119.3' 1,600 125.7' 1,400 127.1' 1,400
42.5 105.3' 2,200 109.1' 2,000 42.5 123.3' 1,400 129.3' 1,200
40 109.0' 1,900 112.3' 1,800 40 127.0' 1,100 132.7' 1,000
37.5 112.6' 1,600 115.5' 1,500 37.5 131.1' 900 135.7' 800
35 115.8' 1,400 118.2' 1,400 35 134.4' 750 138.5' 700
32.5 118.7' 1,200 120.9' 1,200
30 121.6' 1,100 123.3' 1,000
27.5 124.1' 900 125.3' 900
25 126.3' 800 127.1' 800
C:Loaded boom angle (
o)
R:Load radius in feet
W:Rated lifting capacity in pounds
8

GR-500XL RATED LIFTING CAPACITIES (IN POUNDS)
ON OUTRIGGERS MID EXTENDED 21' 3-7/8"(6.5m) SPREAD
360o ROTATION
113.9' (34.7m) Boom + 28.9' (8.8m) Jib 113.9' (34.7m) Boom + 50' (15.2m) Jib
C5ooffset 25ooffset 45ooffset C5ooffset 25ooffset 45ooffset
RWRWRW RWRWRW
80 25.6' 12,300 34.8' 8,400 41.5' 6,050 80 32.6' 6,350 47.6' 4,050 59.0' 2,750
77.5 32.9' 12,000 41.3' 8,000 47.3' 5,900 77.5 40.8' 6,200 54.9' 3,900 65.3' 2,700
75 39.8' 11,500 47.5' 7,650 53.1' 5,700 75 48.6' 6,050 61.9' 3,700 71.6' 2,600
72.5 46.3' 10,600 53.6' 7,350 58.7' 5,550 72.5 56.0' 5,600 68.5' 3,550 77.5' 2,550
70 52.3' 9,600 59.5' 7,100 64.0' 5,450 70 63.0' 5,200 75.0' 3,350 83.2' 2,500
67.5 58.1' 7,800 65.1' 6,600 69.2' 5,300 67.5 69.6' 4,900 81.2' 3,200 88.7' 2,450
65 63.5' 6,400 70.5' 5,500 74.0' 5,100 65 76.1' 4,600 87.0' 3,100 93.9' 2,400
62.5 68.7' 5,300 75.3' 4,700 78.9' 4,300 62.5 82.2' 3,800 92.6' 3,000 98.9' 2,350
60 73.6' 4,400 79.9' 3,900 83.5' 3,600 60 88.3' 3,100 98.1' 2,600 103.8' 2,300
57.5 78.5' 3,700 84.6' 3,300 87.8' 3,100 57.5 93.8' 2,500 103.5' 2,100 108.4' 1,900
55 83.3' 3,000 89.0' 2,800 91.8' 2,600 55 99.0' 2,000 108.4' 1,700 112.6' 1,500
52.5 87.9' 2,500 93.4' 2,300 95.7' 2,200 52.5 104.0' 1,600 112.9' 1,400 116.4' 1,200
50 92.5' 2,100 97.4' 1,900 99.3' 1,800 50 108.8' 1,200 117.1' 1,100 119.9' 1,000
47.5 96.7' 1,700 101.4' 1,600 102.9' 1,500
45 100.7' 1,400 105.0' 1,300 106.2' 1,300
42.5 104.3' 1,100 108.5' 1,000
40 108.3' 800 111.8' 800
ON OUTRIGGERS MID EXTENDED 16' 4-7/8"(5.0m) SPREAD
360o ROTATION
113.9' (34.7m) Boom + 28.9' (8.8m) Jib 113.9' (34.7m) Boom + 50' (15.2m) Jib
C5ooffset 25ooffset 45ooffset C5ooffset 25ooffset 45ooffset
RWRWRW RWRWRW
80 25.6' 12,300 34.8' 8,400 41.5' 6,050 80 32.6' 6,350 47.6' 4,050 58.8' 2,750
77.5 32.9' 12,000 41.3' 8,000 47.3' 5,900 77.5 40.8' 6,200 54.9' 3,900 65.3' 2,700
75 39.8' 10,100 47.5' 7,650 53.1' 5,700 75 48.6' 6,050 61.9' 3,700 71.6' 2,600
72.5 45.7' 7,700 53.4' 6,300 58.7' 5,550 72.5 56.0' 5,500 68.5' 3,550 77.5' 2,550
70 51.3' 6,000 58.9' 5,000 64.0' 4,400 70 63.0' 4,200 75.0' 3,200 83.2' 2,500
67.5 56.9' 4,700 64.4' 4,000 68.9' 3,600 67.5 69.1' 3,200 81.0' 2,500 88.7' 2,100
65 62.2' 3,600 69.2' 3,100 73.4' 2,800 65 75.1' 2,400 86.6' 1,900 93.7' 1,700
62.5 67.3' 2,800 74.0' 2,500 78.0' 2,300 62.5 90.9' 1,800 91.9' 1,400 98.6' 1,200
60 72.3' 2,200 78.8' 1,900 82.6' 1,700 60 86.1' 1,300 97.1' 1,000 103.3' 900
57.5 77.0' 1,600 83.4' 1,400 86.8' 1,300
55 81.8' 1,200 87.9' 1,000 90.8' 1,000
C:Loaded boom angle (
o)
R:Load radius in feet
W:Rated lifting capacity in pounds
9

WARNING AND OPERATING INSTRUCTIONS
FOR LIFTING CAPACITIES
GENERAL
1. RATED LIFTING CAPACITIES apply only to the machine as 9. When boom length is between values listed, refer to the
originally manufactured and normally equipped by TADANO rated lifting capacities of the next longer and next shorter
LTD. Modifications to the machine or use of optional booms for the same radius. The lesser of the two rated lifting
equipment other than that specified can result in a reduction capacities shall be used.
of capacity. 10. When making lifts at a load radius not shown, use the next
2. Hydraulic cranes can be hazardous if improperly longer radius to determine allowable capacity.
operated or maintained. Operation and maintenance of this 11. Load per line should not exceed 12,300 lbs. (5,600kg) for
machine must be in compliance with information in the hoist.
Operation and Maintenance Manual supplied with 12. Check the actual number of parts of line with LOAD MOMENT
the crane. If this manual is missing, order a replacement INDICATOR (AML-C) before operation. Maximum lifting
through the distributor. capacity is restricted by the number of parts of line of LOAD
3. The operator and other personnel associated with this MOMENT INDICATOR (AML-C). Limited capacity is as
machine shall fully acquaint themselves with the latest determined from the formula, Single line pull for hoist
applicable ASME B30.5 safety standards for cranes as 12,300 lbs. (5,600kg) x number of parts of line.
mentioned in OSHA CFR29 part 1926. 13. The boom angle before loading should be greater to account
for deflection. For rated lifting capacities, the loaded boom
SET UP angle and the load radius is for reference only.
1. Rated lifting capacities on the load chart are the maximum 14. The 35.1' (10.7m) boom length capacities are based on boom
allowable crane capacities. They are based on the machine fully retracted. If not fully retracted [less than 48.2' (14.7m)
standing level on firm supporting surface under ideal job boom length], use the rated lifting capacities for the 48.2' (14.7m)
conditions. Depending on the nature of the supporting boom length.
surface, it may be necessary to have structural supports 15. Extension or retraction of the boom with loads may be
under the outrigger floats or tires to spread the loads to a attempted within the limits of the RATED LIFTING CAPACITIES.
larger surface. The ability to telescope loads is limited by hydraulic pressure,
2. For outrigger operation, outriggers shall be properly extended boom angle, boom length, crane maintenance, etc.
with tires free of supporting surface before operating crane. 16. For lifting capacity of single top, reduce the rated lifting
capacities of relevant boom according to a weight reductions
OPERATION for auxiliary load handling equipment. Capacities of single top
1. Rated lifting capacities have been tested to and meet shall not exceed 12,300 lbs. (5,600kg) including main hook.
minimum requirements of SAE J1063-Cantilevered Boom 17. When base jib or top jib or both jib removing, jib state switch
Crane Structures Method of Test. select removed.
2. Rated lifting capacities do not exceed 85 % of the tipping 18. When erecting and stowing jib, be sure to retain it by hand or by
load on outriggers fully extended as determined by SAE other means to prevent its free movement.
J765-Crane Stability Test Code. 19. Use "ANTI-TWO BLOCK" disable switch when erecting and
Rated lifting capacities for partially extended outriggers are stowing jib and when stowing hook block. While the switch is
determined from the formula, Rated Lifting Capacities pushed, the hoist does not stop, even when overwind condition
=(Tipping Load - 0.1 x Tip Reaction)/1.25. occurs.
3. Rated lifting capacities above bold lines in the chart are 20. For boom length with 28.9' (8.8m) jib, rated lifting capacities are
based on crane strength and those below, on its stability. determined by loaded boom angle only in the column headed
They are based on actual load radius increased by boom "113.9' (34.7m) boom + 28.9' (8.8m) jib".
deflection. For boom length with 50' (15.2 m) jib, rated lifting capacities
4. The weight of handling device such as hook blocks, slings, are determined by loaded boom angle only in the column
etc., must be considered as part of the load and must be headed "113.9' (34.7m) boom + 50' (15.2m) jib".
deducted from the lifting capacities. For angles not shown, use the next lower loaded boom angle
5. Rated lifting capacities are based on freely suspended loads to determine allowable capacity.
and make no allowance for such factors as the effect of wind,
sudden stopping of loads, supporting surface conditions,
inflation of tires, operating speeds, side loads, etc. Side pull
on the boom or jib is extremely dangerous.
6. Rated lifting capacities do not account for wind on lifted load
or boom. We recommend against working under the condition
that the load is out of control due to a strong wind. During
boom lift, consider that the rated lifting capacity is reduced by DEFINITIONS
50% when the wind speed is 20mph(9m/s) to 27mph(12m/s); 1. Load Radius: Horizontal distance from a projection of the axis
reduced by 70% when the wind speed is 27mph(12m/s) to of rotation to supporting surface before loading to the center of
31mph(14m/s).If the wind speed is 31mph(14m/s) or over, the vertical hoist line or tackle with load applied.
stop operation. During jib lift, stop operation if the wind speed 2. Loaded Boom Angle: The angle between the boom base
is 20mph(9m/s). section and the horizontal, after lifting the rated lifting capacity
7. Rated lifting capacities at load radius shall not be exceeded. at the load radius.
Do not tip the crane to determine allowable loads. 3. Working Area: Area measured in a circular arc about the
8. Do not operate at boom lengths, radii, or boom angle, where centerline of rotation.
no capacities are shown. Crane may overturn without any 4. Freely Suspended Load: Load hanging free with no direct
load on the hook. external force applied except by the hoist line.
5. Side Load: Horizontal side force applied to the lifted load either
on the ground or in the air.
10

GR-500XL RATED LIFTING CAPACITIES (IN POUNDS)
ON RUBBER
AStationary Creep
Over Front 360oRotation Over Front
35.1' 61.4' 87.6' 35.1' 61.4' 87.6' 35.1' 61.4' 87.6'
BC(10.7m) C(18.7m) C(26.7m) C(10.7m) C(18.7m) C(26.7m) C(10.7m) C(18.7m) C(26.7m)
10' 66 45,700 66 26,500 66 34,100
12' 62 39,700 62 18,900 62 29,300
15' 56 32,700 72 29,600 56 12,100 72 56 23,900 72 25,100
20' 45 23,100 67 22,300 45 6,400 67 45 17,500 67 18,800
25' 29 14,900 62 16,500 71 12,700 30 3,400 62 71 5,300 29 13,200 62 14,500 71 12,700
30' 56 11,800 68 10,000 56 68 3,300 56 11,400 68 10,000
35' 50 8,700 64 7,900 50 64 2,000 50 8,700 64 7,900
40' 43 6,500 60 6,300 60 1,000 43 6,600 60 6,300
45' 35 5,000 57 5,400 35 5,000 57 5,400
50' 25 3,800 52 4,200 25 3,800 52 4,200
55' 48 3,300 48 3,300
60' 43 2,500 43 2,500
65' 38 1,800 38 1,800
70' 31 1,300 31 1,300
A:Boom length in feet
B:Load radius in feet
C:Loaded boom an
g
le
(
o
)
NOTE: The lifting capacity data stored in the LOAD MOMENT INDICATOR (AML-C) is based
on the standard number of parts of line listed in the chart.
Standard number of parts of line for rubber operation should be according to the
following table.
Boom length in feet 35.1' 35.1' to 87.6' Single top
(meters) (10.7m) (10.7m to 26.7m) Jib
Number of parts of line 6 4 1
WARNING AND OPERATING INSTRUCTIONS
FOR ON RUBBER LIFTING CAPACITIES
1. Rated lifting capacities on rubber are in pounds and do not exceed 6. Over front operation shall be performed within two degrees in front of
75 % of tipping loads as determined by SAE J765-Crane Stability chassis.
Test Code. 7. On rubber lifting with "jib" is not permitted. Maximum permissible
2. Rated lifting capacities shown in the chart are based on condition boom length is 87.6' (26.7m).
that crane is set on firm level surfaces with axle oscillation lockout 8. When making lift on rubber stationary, set parking brake.
applied. Those above bold lines are based on tire capacity and 9. For creep operation, boom must be centered over front of machine,
those below, on crane stability. They are based on actual load slewing lock engaged, and load restrained from slewing. Travel slowly
radius increased by tire deformation and boom deflection. and keep the lifted load as close to the ground as possible, and
3. If the axle oscillation lockout cylinders contain air, the axle will not especially avoid any abrupt steering, accelerating or braking.
be locked completely and rated lifting capacities may not be 10. Do not operate the crane while carrying the load.
obtainable. Bleed the cylinders according to the operation safety 11. Creep is motion for crane not to travel more than 200' (60 m) in any
and maintenance manual. 30 minute period and to travel at the speed of less than 1 mph
4. Rated lifting capacities are based on proper tire inflation, capacity (1.6km/h).
and condition. Damaged tires are hazardous to safe operation of 12. For creep operation, choose the drive mode and proper gear
crane. according to the road or working condition.
5. Tires shall be inflated to correct air pressure.
Tires Air Pressure
23.5-25 65 psi (450 kPa)
1,500
13,700
7,800
4,700
2,800
11

WARNING AND OPERATING INSTRUCTION
S
FOR USING THE LOAD MOMENT INDICATOR (AML-C
)
1. When operating crane on outriggers: When a load is lifted in the front position and then swung
Set P.T.O. switch to "ON". to the side area, make sure the value of the LOAD
Press the outrigger mode select key to register for the MOMENT INDICATOR
(
AML-C
)
is below the 360o liftin
g
outrigger operation. Press the register key, then the outrigger capacity.
mode indicative s
y
mbol chan
g
es from flashin
g
to a solid li
g
ht (2) For creep operation.
Press the lift mode select key to select the lift status that The creep capacities are attainable only when boom is
corresponds to the actual boom configuration. in the straight forward position of chassis and the over
Each time the lift mode select key is pressed, the status changes. front position symbol is on. If boom is not in the straight
Press the register key to register the lift status, then the lift forward position of chassis , never lift load.
indicative symbol changes from flashing to a solid light. 3. A slewing does not automatically stop even if the crane
when mounting and stowing jib, select the jib set status. becomes overloaded
.
(the jib state indicative symbol will be flashing.) 4. During crane operation, make sure that the displays on front
2. When operating crane on rubber: panel are in accordance with actual operating conditions.
Set P.T.O. switch to "ON". 5. The displayed values of LOAD MOMENT INDICATOR
Press the outrigger mode select key. The on-tire mode (AML-C) are based on freely suspended loads and make no
indicative symbol comes on. Each time the outrigger mode allowance for such factors as the effect of wind, sudden
select key is pressed the status changes. Select the creep stopping of loads, supporting surface conditions, inflation of
operation, the on-tire mode indicative symbol flicker. tire, operating speed, side loads, etc.
Press the lift mode select key to register the boom or single top For safe operation, it is recommended when extending and
lift. lowering boom or slewing, lifting loads shall be appropriately
However, pay attention to the following. reduced.
(1) For stationary operation. 6. LOAD MOMENT INDICATOR (AML-C) is intended as an aid
The front capacities are attainable only when the over front to the operator. Under no condition should it be relied upon
position symbol comes on. When the boom is more than to replace use of capacity charts and operating instruction.
2 de
g
rees from centered over front of chassis, 360 o Sole reliance upon LOAD MOMENT INDICATOR
(
AML-C
)
capacities are in effect. aids in place of good operating practice can cause an
accident. The operator must exercise caution to assure
safety.
GR-500XL Axle weight distribution chart
Base machine
Remove: 1. 6.2 ton (5.6 metric ton) hook ball -460 130 -150 -209 59
2. 25 ton (22.7 metric ton) hook block -1,150 520 -286 -522 236
3. Top jib -630 130 -227 -286 59
4. Base jib -2,510 1,130 -626 -1,139 513
5. Auxiliary lifting sheave -300 190 -50 -136 86
Option: 1. 50 ton (45.4 metric ton) hook block 2,160 980 534 980 446
TADANO AMERICA Corporation
4242 West Greens Road
Houston, Texas, 77066 U.S.A.
Phone: [phone]
Fax: [phone]
www.tadanoamerica.com
Form No. TAC-GR-500-3-05152015
Rear
39,590 30,250
FrontFront Kilograms GVW Rear
Pounds
GVW
31,680 13,720
-630
69,840
-330
17,960
-110
1,180
-1,380
-500
12