Talex OptiCUT 210 Installer manual

TALEX Spółka z ograniczoną odpowiedzialnością Sp.K.
ul. Dworcowa 9C
77-141 Borzytuchom
tel. [phone]
e-mail. [email protected]
en.talex-sj.com
User manual
OptiCUT disc mower
Page 1of 61
ORIGINAL USER MANUAL
SPARE PARTS CATALOGUE
WARRANTY
Disc Mower OptiCUT
210 ; 250 ; 280 ; 320
Borzytuchom 2019

TALEX Spółka z ograniczoną odpowiedzialnością Sp.K.
ul. Dworcowa 9C
77-141 Borzytuchom
tel. [phone]
e-mail. [email protected]
en.talex-sj.com
User manual
OptiCUT disc mower
Page 2of 61
2nd edition
ATTENTION!
Please read this User Manual prior to operating the machine and follow the included safety
rules.
The User Manual is the integral part of the machine!
The Manual should be kept in a safe place accessible to the user and the operator
throughout the entire time of operating the machine,
In case of losing or damaging the User Manual, a new copy should be obtained from the
machine’s retailer or manufacturer.
In case of selling the machine or making it available to other operators, the User Manual
together with the declaration of conformity should be with the machine.
The manufacturer reserves all rights to the User Manual.
Copying, processing of the User Manual or its parts is prohibited without the manufacturer’s
permission.
The first oil change in the gear and pinion should make after the first 50 hours of
operating the machine. Next oil changes shall be made every 500 hours of
operation.
In order to prevent the cutter bar from any blocking due to the sticking dry
residue while starting it, the mower’s cutter bar should be cleaned with water
under pressure after each operation of the machine.
The machine has been equipped with an appropriately selected Power-Take-Off
shaft (PTO). Using any other PTO will result in losing the right to the warranty
coverage, is dangerous for the machine and the surroundings, and it may damage
the mower.

TALEX Spółka z ograniczoną odpowiedzialnością Sp.K.
ul. Dworcowa 9C
77-141 Borzytuchom
tel. [phone]
e-mail. [email protected]
en.talex-sj.com
User manual
OptiCUT disc mower
Page 3of 61

TALEX Spółka z ograniczoną odpowiedzialnością Sp.K.
ul. Dworcowa 9C
77-141 Borzytuchom
tel. [phone]
e-mail. [email protected]
en.talex-sj.com
User manual
OptiCUT disc mower
Page 4of 61
TALEX guaranties efficient operation of the machine when operating it according to the
technical and operational conditions described in the User Manual.
The defects disclosed during the warranty period shall be removed by the Warranty Service.
The time of repairs is defined in the WARRANTY CARD.
Warranty does not cover parts and the machine components subject to wear under normal
operating conditions, regardless of warranty period.
Warranty service applies only to following cases: mechanical damages not due to fault of the
user, factory defects of the parts, etc.
The following parts/components are considered:
Cutting blades
Safety guards
Bearings
In cases, when damages occurred in result of:
fault of the user or a road collision
Inappropriate operating, adjustment and maintenance, using the machine not in
accordance with its purpose
Using a damaged machine
Repairing the machine by an unauthorized persons, inappropriate performance of
repairs
Performing arbitrary changes in design of machine,
User may lose warranty service.
The user is obligated to immediately report about any loss of paint or corrosion and to order
to remove those damages, regardless whether they are under warranty or not. The detailed
conditions of the warranty are included in the attached WARRANTY CARD.
WARNING!
Please demand from the seller of the machine to correctly fill out the WARRANTY
CARD and the complaint coupons. The lack of date of purchase or the seller’s stamp
exposes the user to the possible refusal of claims.
WARNING!
The tension of the V-belts should check after a few hours of operating the machine,
and if they are too loose, they should be stretched.

TALEX Spółka z ograniczoną odpowiedzialnością Sp.K.
ul. Dworcowa 9C
77-141 Borzytuchom
tel. [phone]
e-mail. [email protected]
en.talex-sj.com
User manual
OptiCUT disc mower
Page 5of 61
Contents
1. Introduction.............................................................................................................................................. 6
2. Operational Safety.................................................................................................................................... 7
2.1 User’s Safety....................................................................................................................................... 7
2.2. Safety decals and locations ............................................................................................................. 11
2.3. Potential hazards............................................................................................................................. 13
3. The Purpose of the device...................................................................................................................... 14
4. The description of the device................................................................................................................. 15
4.1. The equipment and the accessories................................................................................................ 17
4.1.1. The basic equipment ................................................................................................................ 17
4.2. The technical characteristics........................................................................................................... 17
5. The use of the device ............................................................................................................................. 19
5.1. Aggregation –the assembly of the mower ..................................................................................... 19
5.2. Transport......................................................................................................................................... 22
5.3. Operating position of the machine ................................................................................................. 24
6. Servicing and maintenance .................................................................................................................... 28
6.1 Adjusting the belt tension ............................................................................................................... 29
6.2 Replacement of the blades............................................................................................................... 30
6.3 The post-operation maintenance..................................................................................................... 33
6.4 Greasing............................................................................................................................................ 34
6.5 Post-season maintenance ................................................................................................................ 36
6.6 The disposal, the environment......................................................................................................... 36
7. Spare Parts Catalogue ............................................................................................................................ 37
8. Warranty................................................................................................................................................. 59

TALEX Spółka z ograniczoną odpowiedzialnością Sp.K.
ul. Dworcowa 9C
77-141 Borzytuchom
tel. [phone]
e-mail. [email protected]
en.talex-sj.com
User manual
OptiCUT disc mower
Page 6of 61
1. Introduction
Prior to any activities related to the operation of the mower, please read this User Manual with
care and understanding and follow all included suggestions.
This instruction manual includes a description of dangers, which might occur, if the safety rules
are not followed while operating and maintaining the mower. The manual lists precautions,
which should be undertaken, in order to minimize or avoid hazards.
The User Manual also includes the rules of proper operating of the mower and explains which
maintenance activities should be undertaken meanwhile.
In case the information included in this User Manual is incomprehensible, please contact the
manufacturer for explanations.
Attention!
Please read this User Manual
Prior to the operation of the machine.
ATTENTION!
This symbol warns about a hazard. This warning
symbol indicates important information in the
manual regarding a hazard. Please read the
indicated information, follow the suggestions, and
take special caution.

TALEX Spółka z ograniczoną odpowiedzialnością Sp.K.
ul. Dworcowa 9C
77-141 Borzytuchom
tel. [phone]
e-mail. [email protected]
en.talex-sj.com
User manual
OptiCUT disc mower
Page 7of 61
2. Operational Safaty
2.1 User’s Safty
The disc mower may be operated only by adults, who have familiarized themselves with
functioning of the machine and context of the User Manual and have proper qualifications. The
mowers should be operated taking all necessary precautions, especially:
Follow the general safety and hygiene rules along with the suggestions of this manual;
Follow the safety signs placed on the machine;
It is prohibited to operate the machine by persons under the influence of alcohol or
other narcotic substances;
Never allow for any persons other than the machine’s operator to operate the machine,
as well as never allow for any other persons to be present in the vehicle or by the machine
while operating it;
The mower may be operated by licensed persons authorized to operate the vehicle, to
which the mower is attached, in accordance to the manufacturer’s suggestions;
The working place of the operator while working with the mower is the vehicle cabin, to
which vehicle the mower is attached;
Please remember, that there are many places on the mower, which may cause wounds
(sharp edges, structural elements sticking out, etc.). Increased caution should be taken
when at work by the mentioned hazardous places, as well as the personal protective
measures, such as:
- Protective clothing
- Protective gloves
- Protective shoes
It is prohibited to carry any persons or things on the mower;
It is prohibited to operate the machine by other people not familiarized with the User
Manual;
The person operating the mower should have a first aid kit with means to provide first
aid together with the instruction to use it;
When moving a vehicle with a mounted, not working mower, make sure the safe
transport height of ~ 0.5 m is applied;
Prior to driving, the mower must be positioned in the transport position and lifted by
the rear suspension system. While at rest, the machine must be lowered.
During transport the mower must be positioned in the transport position and lifted by
the rear suspension system, and the hydraulic actuator valve should be closed;
Pay special attention when driving on the public roads and follow the applicable
provisions of the traffic law;

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OptiCUT disc mower
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Pay special attention when driving on the public roads and follow the applicable
provisions of the traffic law;
An electric vehicle contour lighting must be used while driving on public roads, checking
its efficiency and visibility, as well as keeping it clean;
A low-speed vehicle triangular plate should be placed on the machine or on the vehicle.
The cleanliness and visibility of the reflective lighting and the warning signs placed on
the structural elements of the machine must be ensured;
Transport speed should be adjusted to condition of the surface of the road, and it
should not be higher than 15km/h;
The vehicle and the mower should not be left on hills or other slopes unsecured from
sliding off on its own. The mower should be placed on the ground. Wheel chocks
should be placed behind the wheels.
The mower should be adjusted for assembling it to the vehicle. It is possible to adjust
the position of the mower from the cabin, without the need to leave the vehicle’s cabin
by the operator.
The activities related to the preparation, assembly, dismantling or adjusting may be
performed after turning the drive off, disengaging the engine, immobilizing the vehicle
and allowing all moving elements to come to a complete stop;
Please check all resealable connections, such as screw connections, after the first hour
of operation;
The mower should be stored on a flat, even, hardened surface in a place not accessible
to bystanders and animals. Use a support for stable positioning of the mower;
During the assembly or the dismantling of the mower special care should be taken,
paying extra attention to the structural vehicle mounting components;
Prior to starting any work, please check the technical condition of the mower and the
attached vehicle. Both, the vehicle and the mower must be in a good technical
condition. Worn or damaged parts should be immediately replaced with new ones.
The mower must be equipped with all guards securing from the access to the moving
parts (the ones suggested by the manufacturer). The guards must be complete and fully
operational;
Please familiarize yourselves with the functioning of the mower prior to putting it into
service by reading the User Manual, work safety rules, as well as the suggestions
regarding the maintenance and the adjustments;
The weight of the mower suspended on the vehicle may alter the steering, therefore
extra care should be taken;
The User Manual should be carried with the machine. When lending the machine, it
should be technically efficient and with attached User Manual;
It is prohibited to attach additional means of transport to the mower;

TALEX Spółka z ograniczoną odpowiedzialnością Sp.K.
ul. Dworcowa 9C
77-141 Borzytuchom
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e-mail. [email protected]
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User manual
OptiCUT disc mower
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During the first operation of the machine, please check its functioning and perform
initial adjustments without any load;
To secure the three-point suspension system king pins please use only typical cotter
pins. Operating the machine with other types of securing components is prohibited;
Due to natural wear, check the condition of the cutting components and whether they
are complete, applying the suggestions described in the chapter 6. Servicing and
Maintenance;
Check the technical condition of the machine upon receipt of the mower and its
transport to make certain it did not incur any damage;
It is prohibited for any persons to be present under the lifted the mower due to the risk
of being crushed by its components;
Do not place your fingers or limbs between the components of the machine while
adjusting it;
It is prohibited to leave the cabin of the tractor while the drive is engaged, and before
the moving components come to a complete stop;
The vehicle’s operator working with the mower must be cautious so that nobody comes
near the machine and becomes present within less than 50m perimeter from the
working mower ;
Prior to engaging the mower’s drive, lower the cutting assembly to the operating
position;
Begin mowing after the nominal 540 rpm of the power-take-off is reached. It is
prohibited to overload the shaft and the mower or to rapidly switching the gear;
An appropriate visibility should be ensured or an properly trained person should be
used for that purpose while turning or reversing, maneuvering with the machine;
Mowing while reversing is prohibited. The machine should be raised while reversing;
The hydraulic system should not be under pressure when connecting the hydraulic
hoses;
The machine may be attached to the tractor only by the appropriately selected by the
manufacturer PTO shaft;
It is prohibited for any persons to be present between the vehicle and the mower while
the engine is engaged;
Operation on the slopes of more than 8% is unacceptable;
Pay extra attention while working on slopes
Disengage the PTO drive while turning or reversing;
It is prohibited to operate the machine in public places (parks, schools, etc.) or in stony
ground for the purpose of avoiding the risk of stones or other object being thrown out;
Do not allow for the PTO rotations to surpass the 540 rpm, and the speed of driving
must be adjusted to the requirements of the work;

TALEX Spółka z ograniczoną odpowiedzialnością Sp.K.
ul. Dworcowa 9C
77-141 Borzytuchom
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e-mail. [email protected]
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User manual
OptiCUT disc mower
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Working with the damaged or incomplete articulated telescopic shaft is prohibited. It is
especially prohibited to work without the guards of the moving parts;
The articulated shaft has signs indicating which end should be attached to the tractor;
check whether the direction of the rotations is appropriate prior to turning it on;
Never leave the tractor with the working engine. Prior to leaving the driver’s cabin,
lower the machine to the ground, turn the engine off, take the key out of the ignition,
and set the manual brake;
Do not use unbuttoned, hanging working clothing while at work, assembling,
dismantling or adjusting. Keep it far from the components, which might pull it;
It is recommended to clean and wash the mower after finishing work at a car wash
equipped with waste water treatment or the settling vessel for neutralizing wastewater;
The machine should be stored in places secured from other people and animals,
avoiding the risk of accidental injury, on a flat, hardened surface, under a roof;
In case of failure, immediately turn off the drive carried from the vehicle;
Use hearing protection while operating the machine for the purpose of minimizing the
exposure to noise. It is also recommended to close the door and the windows of the
vehicle’s cabin;
Failure to follow the above rules may pose a risk to the operator and the bystanders, as
well as it may lead to damaging the mower.

TALEX Spółka z ograniczoną odpowiedzialnością Sp.K.
ul. Dworcowa 9C
77-141 Borzytuchom
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User manual
OptiCUT disc mower
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2.2. Safty decals and locations
1.0 –Caution. Prior to work
commencement read the
operating manual.
C.2.26
1.1 –Caution. Stop the engine
and remove ignition key before
carrying out any repairs or
maintenance.
C.2.36
1.2 –Thrown objects, pull-in
accidents and other hazards.
No persons allowed in distance
less than 50 m from the
working machine.
C.2.4
1.3 –Before entering in danger
turn on security lock
C.2.27
1.4 –Don’t drive over platforms
or laders
C.2.7
1.5 –Crush point. Keep away
from linkage arms of the tractor
hydraulic lift whilst use.
C.2.20
1.6 - Uninstalling or opening
the guard while operating
machine is prohibited
C.2.30
1.7 High voltage - risk of electric
shock. Keep sufficient clearance
from power supply lines.
C.2.44
1.8 - Avoid exposure to liquid
flowing under pressure. Refer to
the instructions in the operators
manual

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OptiCUT disc mower
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1.9 - Do not stay in the area
swing mower
2.0 –Attention rotating blades do
not approach to mower
2.1 –Lift point
2.5 –Warrining about pressure
in hydraulic system
2.2 –Mandatory
use of hearing
protection
2.3 –Use
protective
clothing
2.4 –Use
protective
gloves

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OptiCUT disc mower
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2.3. Residual risk
Lp.
Risk
Source of risk (cause)
Protection measures
1.
Overload of the drive
system (physical
overload)
Working in a standing position,
tilted-forced, walking, moving
Reading the User Manual, workplace training including the
weight –bearing norms for the manual transporting jobs, the
proper techniques of weight-bearing and lifting , using the
help of others, devices helping move objects, e.g. jack, winch
2.
A fall on the
same level (misstep,
slip)
Uneven surface, mess –objects
laying around or standing, wires
on the traffic paths, slippery
surfaces
Proper shoes, even surface, paying attention, keeping the
surroundings clean, reading the User Manual
3.
Being hit by the
objects protruding
from the machine
The machine and its surroundings
Proper positioning of the machine, safes pace to move around,
proper organization of work, paying attention, Reading the
User Manual
4.
Being hit by the
moving objects
Plants or random parts of the turf
or Stones thrown out by the
machine
Pying attention, marking the danger zone, moving around the
operating machin eis prohibited, it is prohibited for anybody
to be prezent within the 50m perimeter from the operating
machine, using individual protection –helmet, eye glasses,
reading operators manual
5.
Sharp, dangerous
edges
Protruding components of the
machine, using manual tools
Individual protection –protective gloves, buttoned up work
clothing, paying extra attention
6.
Gear pulley
Moving Wheel and the gear
pulley belts, rotating Power Take-
off shaft, lack of the moving parts
guards
Moving around, being close to or performing adjustments on
the operating machine is prohibited, paying increased
attention, using guards for the moving parts, Reading the User
Manual
7.
The weight of the
suspended machine
Inappropriate assembly,
aggregating, wrong positioning of
the machine, improper
maintenance, leaving the
machine suspended on the
tractor
Paying increased attention, using individual protection –
protective shoes, safe positioning of the machine, Rusing the
help of others, using jacks, davits, reading the User Manual
8..
Microclimate –
changing atmosferic
conditions
Work performer in different
weather conditions
Proper work clothing, fluids, body lotions with UV protection,
rest, reading the User Manual
10. Noise
Rotations of the machine too
high, damaged, loose, vibrating
parts
Working with the efficient machine, current maintenance
inspections of the machine, proper rotations of the machine,
Reading the User Manual

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ul. Dworcowa 9C
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User manual
OptiCUT disc mower
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3. Intended use
The disc mower was designed to mow all low stem green plants growing on meadows and
fields, on flat, stoneless surfaces.
The lightweight disc mowers are not resistant to stones. If the machine is
operated on stony surface of the cultivation, it may cause frequent replacement
of blades and discs. In rare instances, the cutting bar is also damaged, which is
not covered by the warranty.
This machine accelerates the agricultural works due to high efficiency cutting and the proper
layout of the windrows. This type of windrow layout accelerates the drying process and
eliminates additional proceedings - spreading the windrows after cutting.
This type of mower is suspended on the three-point suspension system of the class II or III
tractor of the minimum power of 30KM. The mower is driven by the telescopic articulated
shaft and the hydraulic system with the actuator, which adjusts the position of the mower
during operation.
1 –Head stock
6 –Guard frame
2 –Hydraulic whose
7 –Cutting bar
3 –Head stock column with beam
8 –Support
4 –Hydraulic ram
9 –V –belts cover
5 –Guard bar
Drawing no.1 General design of the mower
The rotating discs equipped with blades are the basic operating components. This system is
driven by power input from the telescopic articulated shaft, bevel belt gear to the cutting bar.
The cutting bar consists of gear set transferring the power to the discs.
The fulfillment of the requirements for the use of the machine, the maintenance and repair by
the manufacturer and strict compliance with the manufacturer’s suggestions is a prerequisite

TALEX Spółka z ograniczoną odpowiedzialnością Sp.K.
ul. Dworcowa 9C
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User manual
OptiCUT disc mower
Page 15 of 61
for use of the machine in accordance with its purpose. The machine should be used,
maintained and repaired only by the persons familiarized with t specifics of the machine and
health and safety rules.
The manufacturer has a wide variety of agricultural machines, and is also available to advise on
the selection of appropriate equipment based on the user’s needs.
All ambiguities concerning the purpose of the device should be clarified by contacting the
manufacturer. The proper selection of the device and understanding its purpose will
increase the work safety
Using the machine for other than intended purposes shall be considered as a misuse.
4. Description of device
Drawing no. 2 General view of the disc mower (without tarpaulin cover)
The disc mowers contain three basic components. The first component –hitch (the suspension
system of the mower) is made of steel elements connected by welding, which constitute a
compact and strong structure. The second component –the support frame made of steel
elements connected by welding, which connects the three main components of the mower’s
frame. The third component –the cutting bar with the frame and the guard curtains made of
steel elements bolted and welded, which constitute a rigid system. The cutting bar and the
gears are covered by the safety shields. The machine is equipped with gatherers laying
windrows while cutting.

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Controlling the operating positions of the machine is performed from the tractor’s cabin
through the hydraulic actuator system. It allows for a precise positioning of the machine during
work. The mowers are equipped with a fuse, which allows the mower to tilt when moving onto
an obstacle or in case of high cutting resistance.
Break away bar
Drawing no. 3 Disc mower –tilting of mower with break away bar
Drawing no. 4 Transport holders
The mower may be transported if the valve on the actuator is closed. Use the certified
and adjusted to the machines weight slings or chains. Pay special attention to the
proper assembly of the slings to the tractor and the machine. Remember about
securing the supporting frame with a king pin while transporting or loading with the
lever devices. The support should be lowered and secured with a king pin.

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ul. Dworcowa 9C
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OptiCUT disc mower
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4.1. Equipment and accessories
4.1.1. Basic equipment
Consists of basic equipment:
The articulated telescopic shaft with a one way slip clutch
The support
Spare set of blades
A wrench key to secure the discs during replacing/inspecting blades
User Manual
Warranty Card
The warning plates and the slow moving vehicles triangle are not part of the basic
equipment of the mower. They may be purchased from the manufacturer or at
a warehouse with agricultural equipment. Every user should have a slow moving
vehicles plate. Not exposing it during transport may cause accidents. The user is
responsible for the damages incurred during accidents.
Warning:
ALL EQUIPMENT ELEMENTS OF THE MACHINE ARE AVAILABLE FOR SALE AT THE MANUFATURER.
4.2. Technical characteristic
Tabel no. 1
DISC MOWER OptiCUT TECHNICAL DATA
L
p.
Wyszczególnienie
J.m.
Parametr
1.
Machine type
-
210
250
280
320
2.
Mounting type
Suspended
3.
Working width
[mm]
2100
2500
2800
3200
4.
Power requirment
[HP]
30
45
60
80
5.
Number of discs
[pcs]
5
6
7
8
6.
Number of knifes
[pcs]
10
12
14
16
7.
Tractor hith class
Three
point
linkage
Cat II or III
8.
Disc rotation speed
rpm
3180
9.
PTO rotation speed
rpm
540
10.
PTO shaft
-
460Nm L=660mm with one way clutch
11.
Efficiency
[ha/h]
2,0
2,5
3,0
3,5
12.
Operating speed
[km/h]
10 –15
13.
Transport speed
[km/h]
15
14.
Nominal oil pressure
MPa
16

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OptiCUT disc mower
Page 18 of 61
15.
Hydraulics oil type
-
HL 32
16.
Gearbox and cutter bar oil type
-
SAE90EP
17.
Gearbox oil capacity
[dm3]
0,7
0,7
0,7
0,7
18.
Cutter bar oil capacity
[dm3]
2,1
2,7
3,2
3,5
19.
Number of operators
[pcs]
1
20.
Transport dimensions
Length (A)
Width (C)
Height (B)
[mm]
[mm]
[mm]
1328
1957
2679
1328
1957
3019
1328
1957
3439
1328
1957
3782
21.
Weight
[kg]
497
527
563
610
22.
Noise level emitted by machine
LpA
96±1 dB
LAmax
108±1 dB
LCpeak
110±1 dB
Drawing no. 5 Transport dimensions

TALEX Spółka z ograniczoną odpowiedzialnością Sp.K.
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Page 19 of 61
5. Use of device
The manufacturer ensures, that the machine is fully operational and is inspected in accordance
with the quality control procedures and is approved for use. It does not release the user from
the responsibility of inspecting the machine upon receiving it.
Check the technical condition of the mower prior to every operation, especially the
cutting system, the drive system, the hydraulic installation and the guards.
5.1. Aggregation –mower assembly
Make sure that the coupling components of the vehicle and the machine are appropriately
paired to ensure the safe installation and work. In case of any ambiguities, contact the
manufacturer of the vehicle or the machine.
I. The assembly of the vehicle and the machine’s suspension system.
The machine should be suspended on the three point suspension system of the tractor. To
make the aggregating easier, the hoses of the tractor should be at the height of about
350mm.

TALEX Spółka z ograniczoną odpowiedzialnością Sp.K.
ul. Dworcowa 9C
77-141 Borzytuchom
tel. [phone]
e-mail. [email protected]
en.talex-sj.com
User manual
OptiCUT disc mower
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Drawing no. 6 Coupling with tractor
Depending on the type of the three point suspension system, properly place the bottom
kingpins of the suspension system ( Drawing nr. 7)