Tanco I75 Service manual

OPERATOR’S
handbook
I75 - Multi Shear
I75/V.01-14-ENG
Innovation in Agricultural Machinery

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Tanco Autowrap - I75 Multi Shear
Operator’s Manual
TABLE OF CONTENTS
Chapter Contents Page
1 SAFETY DECLAS 2
2 INTRODUCTION 3
3 TECHNICAL SPECIFICATIONS 5
4 SAFETY PRECAUTIONS 6
5 OPERATING INSTRUCTIONS 8
6 MAINTENANCE 12
7 GUARANTEE 13
8 DECLARATION OF CONFORMITY 14

Tanco Autowrap - I75 Multi Shear
Operator’s Manual
2
1. WARNING SIGNS / STICKERS
1. Read the operator’s manual carefully
3. Hoses are under pressure at all times
4. Ensure that nuts are kept tight at all times
2. Do not stand on or under implement
5. Danger Keep hands clear of sharp blades
5
3
1
4
2

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Tanco Autowrap - I75 Multi Shear
Operator’s Manual
2. INTRODUCTION
Tanco Autowrap Ltd congratulates you on your choice of the TANCO AUTOWRAP I75 Multi Shear. We are certain you will be satised with the machine, and that you will have the pleasure
of your investment for many years.
The I75 Multi Shear system changes the way round bales are fed, making feeding this way ecient and economical. The I75 Multi Shear uses a Patented system for gripping the plastic
wrap whilst splitting the bale in half making it ideal for feeding round bales along feed passages and into diet feeders.
The fact that no knives are required to strip the plastic wrap o silage bales, has huge safety advantages, especially when getting o the tractor. It can slice hay, straw or silage bales with
consummate ease.
The unique system of automatic plastic grab and bale split, using just one standard hydraulic coupling, makes it ideal for front loader use. Chopping the bale in half when loading a
diet/feeder-wagon, makes for more ecient mixing and less wear and tear on the feeder.
Read carefully through this manual, and especially the safety instructions, before starting the machine. Follow the instructions thoroughly, if problems should occur, check the
troubleshooting guide to try to establish the problem. Ask your dealer for advice before you attempt anything that may make the problem worse.

Tanco Autowrap - I75 Multi Shear
Operator’s Manual
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2. INTRODUCTION
Item No. Description
1 Main Frame
2 Back Plate
3 Gripper Mechanism
4 Cutter Frame
5 Bale Tine
2
3
4
5
1

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Tanco Autowrap - I75 Multi Shear
Operator’s Manual
Technical Specications I75 Multi Shear
Height (Closed) 0.9 m
Height (Open) 1.75 m
Width 2 m
Length 1.3 m
Weight 630 kgs
Maximum Bale Length 1.4 m
Maximum Bale Diameter 1.55 m
Maximum Bale Weight 1400 kgs
Hydraulic Connection Double acting service
Oil Pressure (Max / Min.) 210 bar / 150 bar
Oil Amount (Max / Min.) 70 lts / 20 lts
Maximum Counter Pressure 15 bar
NB: Tanco Autowrap Ltd. reserves the right to modify the
construction and/or technical specications without
warning and without rights to changes on already delivered
products.
3. TECHNICAL SPECIFICATIONS

Tanco Autowrap - I75 Multi Shear
Operator’s Manual
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4. SAFETY PRECAUTIONS
Tanco Autowrap Ltd does not take responsibility for damages that may occur to machine, persons or other equipment, because of the machine NOT being used as described in this
manual, or because of the safety precautions NOT being followed.
IMPORTANT!
Always make sure nobody is in the hazard area of the Multi Shear when the machine is in-use.
The machine must not be operated by persons who do not know enough about how to safely operate the machine, or by persons under the age of 16 years.
Dangerous Areas
Tanco Autowrap Ltd. has given the safety to the operator the highest priority, but it is still impossible to secure oneself of every danger area on the machine. Therefore we have
highlighted below some of the dangers that can occur when using the I75 Multi Shear.
Hydraulic Fluid
Never use your hands to search for hydraulic uid leaks, use a piece of paper or cardboard for this purpose. Remember that escaping uids under high pressure can be invisible, but can
easily penetrate the skin and cause serious and sometimes permanent injury.
Machine Operation.
Always stop the tractor, lower the attachment to ground level and shut o the engine when leaving the machine.
Never keep the tractor running whilst installing or servicing the Multi Shear.
Safety Shutdown Procedure
Work of any type on farm machinery is always more dangerous when the tractor is running.
Therefore before cleaning, lubricating, or servicing this unit, the following Safety Shutdown Procedure should always be
followed:
1. Move the Tractors drive control and the hydraulic control valve to their neutral positions and idle the engine down.
2. Position the Multi Shear so that it is completely resting on the ground.
3. Engage the tractors parking brake.
4. Move the tractors throttle to slow idle, shut the engine o and remove the ignition key.
It is the responsibility of the operator to ensure that all steps of the I75 Multi Shear operating procedures are followed. Failure to do so may result in the I75 Multi Shear being
inadvertently closed or opened due to incorrect installation/operation.

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Tanco Autowrap - I75 Multi Shear
Operator’s Manual
4. SAFETY PRECAUTIONS
Safety Principles
The blades on the Multi Shear are very sharp. You must always take care to keep any risk of an accident down to a minimum. Please adopt the following safety principles when operating
the I75 Multi Shear.
DO NOT Leave the Multi Shear open when not in use.
DO NOT Allow people or animals near any moving parts of the machine.
DO NOT Leave the Multi Shear open if leaving the machine unattended for any length of time, however short it is.
DO NOT Restrict the movement of any moving part of the machine.
DO NOT Drive on the road with the Multi Shear in open position.
Always, as far as possible, make sure there are no foreign objects in the bales which could damage the blades.
Always check the height of the loader boom when entering or leaving a building, or when passing under overhead cables.

Tanco Autowrap - I75 Multi Shear
Operator’s Manual
8
Operating the Multi Shear for a pit silage
1. With the Multi Shear fully open, approach the pit and move the tractor forward until the Shear Grabs’ main frame is pressed
tightly against the pit.
2. Move the hydraulic control lever to close the shear frame down onto the pit, cutting a clean block of silage and leaving a
sealed face to prevent secondary fermentation.
3. When cutting remove a block of silage from the left hand side of the pit rst, then remove a block from the very right hand
side, and nally remove a block from the middle of the pit. This ensures even cutting pressure preventing buckling.
5. OPERATING INSTRUCTIONS

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Tanco Autowrap - I75 Multi Shear
Operator’s Manual
4. The silage block can then be transported to a feed passage, feed trailer, ring feeder or diet feeder. Once the silage
block has been cut remember to keep the grab closed during transportation to feeding area.
5. Operate the control levers to fully open the Multi Shear and tilt forward to eject the load. If the Multi Shear is being
used to ll a feeder avoid contact between the Multi Shear and all metal surfaces and moving parts. When feeding
livestock ensure blades and tines do not come into contact with the livestock.
6. Ensure the Multi Shear is in the closed position when not in use.
5. OPERATING INSTRUCTIONS

Tanco Autowrap - I75 Multi Shear
Operator’s Manual
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Operating the Multi Shear for Round Bales
1. With the Multi Shear fully open and with the tines resting on the ground, approach the bale and move the tractor forward
until the bale is pressed tightly against the Shear Grabs’ main frame.
2. Move the hydraulic control lever to close the shear frame down onto the bale, whilst at the same time the gripper closes and
grips the plastic.
3. Transport the bale to where it is to be split and operate the hydraulic control lever to close the Multi Shear so that it pierces
the plastic wrap and slices the bale down the centre.
5. OPERATING INSTRUCTIONS

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Tanco Autowrap - I75 Multi Shear
Operator’s Manual
4. Operate the control levers so they are almost fully open the Multi Shear, whilst raising the loader to eectively spill
the two halves of the bale either onto the feed passage or onto the feeder wagon.
5. Continue raising the loader to strip the plastic wrap, which is still held by the gripper jaws, away from the bale.
6. Dump the plastic wrap in a convenient place where it can be collected for recycling by fully opening the Multi Shear.
5. OPERATING INSTRUCTIONS

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Operator’s Manual
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6. MAINTENANCE
When not using the Multi Shear, always make sure that it is left fully closed. Pivot points should be greased at regular intervals via the grease nipples.
Always disconnect all hydraulic lines and close the Multi Shear fully before carrying out any maintenance.
The Multi Shear blades must be kept sharp. Always wear protective clothing, and always use heavy gloves when working on the blades. In normal operation, the blades should only
require sharpening if they are damaged. Re-sharpening must only be done with a le. Do not use a portable grinding machine as this will overheat the blades and reduce their
sharpness. If damage to the blades is severe, seek advice from your Tanco dealer.
The Multi Shear should be regularly checked for any signs of corrosion or leakage or other damage. This check should include all moving parts, hydraulic components, and the tightness
of all ttings, particularly the tines in the main structure.
Before using the Multi Shear, always check that it is clean and that all moving parts are free from obstruction.

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Tanco Autowrap - I75 Multi Shear
Operator’s Manual
GUARANTEE
Subject to hereunder provided, the sellers undertake to correct either by repair or at their election by replacement any defect of material or workmanship which occurs in any of its goods
within twelve months after delivery of such goods to rst user, with the exception of contractors or commercial users when warranty period is six months. In respect of ‘Multi Shears’ the
warranty period is for 12 months on non-wearing parts.
The term goods when used in this document means the article or articles described in invoices as sold by the sellers but does not include equipment or proprietary parts or accessories
not manufactured by the sellers. The sellers, however, undertake to pass on so far as they legally can to the rst user the benet of any warranty given to the sellers by the suppliers of
such equipment, parts or accessories.
This understanding shall not apply to:-
(a) Any goods that have been sold by the rst user.
(b) Any goods which have been injured by unfair wear and tear, neglect or improper use.
(c) Any goods the identication marks of which have been altered or removed.
(d) Any goods that have not received the basic normal maintenance such as tightening of bolts, nuts, tines, hose connections and ttings and normal lubrication with the
recommended lubricant.
(e) The use of any product on tractors exceeding the recommended horsepower.
(f) Any goods that have been altered or repaired other that on instruction or with the written approval of the seller or to which any part not manufactured or having written
approval by the sellers have been xed.
(g) Any second-hand goods or parts thereof.
Any allegedly defective part or parts returned to the seller must be sent carriage paid. No claim for repair or replacement will be entertained unless upon discovery of the alleged defect
written notication is sent to the Sellers giving, at the same time, the name of the Buyer from whom the goods were purchased and the date of purchase, together with the full details of
the alleged defect and the circumstances involved, also the serial number of the machine etc.
The sellers shall be under no liability to their Buyers and rst or subsequent users of their goods or to any other person or persons for loss or damage howsoever arising in respect of
either personal injuries or for arising out of, or in any other way connected with or arising from the manufactures sale, handling, repair, maintenance, replacement or use of its goods or
the failure or malfunction of any of its goods.
Representation and/or warranties made by any persons (including Buyers and employees and other representatives of the Seller) which are inconsistent or conicting with these
conditions are not binding upon the sellers unless given in writing and signed by a director of sales.
CLAIMS
If you wish to make a claim under the guarantee:
1: Immediately, stop using the machine.
2: Consult with your Tanco dealer (supplier). He/She can download a warranty claim form on-line. This should be lled out and e-mailed to distributor and forwarded to relevant contact
person in Tanco. Please ensure all relevant information is included on this form
3: Consult with your Tanco dealer (supplier) and have them forward your claim and the damaged item to Tanco.
7. GUARANTEE

Tanco Autowrap - I75 Multi Shear
Operator’s Manual
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EC DECLARATION OF CONFORMITY
ACCORDING TO DIRECTIVES 2006/42/EC
Manufacturer:
Tanco Autowrap Ltd
Bagenalstown
Co. Carlow
IRELAND
CERTIFIES THAT THE FOLLOWING PRODUCT:
TANCO AUTOWRAP
MODEL: I75 Multi Shear
SERIAL NO:
To which this declaration relates, corresponds to the essential requirements of the Directive 2006/42/EC.
To conform to these essential health and safety requirements, the provisions of the following harmonized standards were particularly considered:
ISO 12100, EN 294, prEN 703, EN ISO 13857, EN ISO 4254 - 1, prEN 982.
DATE: 01/11/2013
Signed:
Con Hourihane, Technical Manager
8. DECLARATION OF CONFORMITY

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Tanco Autowrap - I75
Ersatzteillisten-Handbuch / Spare Parts Manual / Liste des pièces de rechange

Tanco Autowrap - I75
Ersatzteillisten-Handbuch / Spare Parts Manual / Liste des pièces de rechange
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I75 Spare Parts List
We recommend that when you require spare parts you use only original parts.
When ordering spare parts please follow the following steps;
1. Identify the part you require using the detailed drawings.
2. Once you have identied the part you require reference the item number relating to the part on the item list where you will nd the part number and description of the part you
require. You will be require to give the complete part no and decription when ordering your part(s).
3. When ordering you must give the Serial Number and Model Number of the machine.
4. All orders must go through your local Tanco Dealer, and must be either faxed or e-mailed to Tanco Autowrap.
I75 Ersatzteilliste
Wir empfehlen Ihnen, dass Sie im Falle eines Ersatzteilbedarfs nur Originalteile verwenden.
Bitte führen Sie bei einer Ersatzteilbestellung die folgenden Schritte aus.
1. Identizieren Sie das Teil mittels der detaillierten Zeichnungen.
2. Suchen Sie, sobald Sie das Teil identiziert haben, dessen Objektnummer in der Einzelteilliste, in der Sie die Teilenummer und die Beschreibung des benötigten Teils nden. Sie müssen
die vollständige Teilenummer und Beschreibung bei der Bestellung angeben.
3. Bei der Bestellung müssen Sie zusätzlich die Serien- und Modellnummer der Maschine angeben.
4. Alle Aufträge müssen über Ihren lokalen Tanco-Händler abgewickelt werden und können entweder an Tanco Autowrap gefaxt oder gemailt werden.
Liste des pièces de rechangeI75
Si vous avez besoin de pièces de rechange, nous vous recommandons de n’utiliser que des pièces garanties d’origine.
Pour toute commande de pièces de rechange, veuillez suivre les étapes suivantes:
1. Identiez la pièce dont vous avez besoin à l’aide des schémas détaillés.
2. Après avoir identié la pièce dont vous avez besoin, relevez son numéro de référence dans la liste d’articles qui comprend également la description de la pièce requise. Lors de la
commande, vous devez indiquer l’intégralité de la référence et de la description de la pièce.
3. Lors de la commande, vous devrez mentionner le numéro de série et le numéro de modèle de la machine.
4. Vous devez eectuer toutes les commandes auprès de votre revendeur Tanco local et les envoyer par télécopie ou par courrier électronique à TancoAutowrap.

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Tanco Autowrap - I75
Ersatzteillisten-Handbuch / Spare Parts Manual / Liste des pièces de rechange
BESCHREIBUNG DESCRIPTION DÉSIGNATION
KAPITEL SEITE
CHAPTER PAGE
CHAPITRE PAGE
1 4 Schneidrahmenbaugruppe Cutter Frame Assembly Ensemble de châssis de lame
2 6 Greiferbaugruppe Gripper Assembly Ensemble de pince
3 8 Hydraulikkomponenten- baugruppe Hydraulic Components Assembly Ensemble de composants hydrauliques
4 10 Scherrahmenbaugruppe Shear Frame Assembly Ensemble de châssis de cisaillement

Tanco Autowrap - I75
Ersatzteillisten-Handbuch / Spare Parts Manual / Liste des pièces de rechange
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1. Schneidrahmenbaugruppe
1. Cutter Frame Assembly
1. Ensemble de châssis de lame
1A
1B
2
1
1D
1C
3
3B
3A
3C
4

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Tanco Autowrap - I75
Ersatzteillisten-Handbuch / Spare Parts Manual / Liste des pièces de rechange
POS.- NR. TEILE-NR. ANZAHL BESCHREIBUNG DESCRIPTION DÉSIGNATION TECHNISCHE ANGABEN
POS. NR. PART NR. QUANTITY TECHNICAL DATA
Nº PIÈCE Nº QUANTITÉ DONNÉES TECHNIQUES
1 7001500 1 Hauptrahmen Main Frame Châssis principal
1A Z001-072 2 Zinke Tine Fourche 810mm
1B Z001-084 11 Gekrümmte Zinke Cranked Tine Fourche coudée 803mm
1C Z001-243 2 Zinkenmutter Tine Nut Écrou de fourche M28
1D Z001-084-Nut 11 Zinkenmutter Tine Nut Écrou de fourche M22
2 Z002100 1 Schneidrahmen Cutter Frame Châssis de lame
3 7005055 1 Gelenkstift Pivot Pin Axe d’articulation
3A Z10-02-10 6 Unterlegscheibe Flat Washer Rondelle plate M10
3B Z23-10 3 Kontermutter Locknut Écrou de verrouillage M10
3C Z26-062S 3 Sechskantschraube Hex Bolt Boulon hex. M10 x 30mm
4 7005060 2 Gelenkstift Pivot Pin Axe d’articulation
1. Schneidrahmenbaugruppe
1. Cutter Frame Assembly
1. Ensemble de châssis de lame