tatsuno OCEAN TOWER Series User manual
Document:FuelDispensersTATSUNOEUROPE;InstallationandUserManual
File:IN040‐EN_AllDispensersInstalRev10.docx
Revision&Date:revision10,January2022
Numberofpages:173(includingcover)
Createdby:Ing.MilanBerka
TATSUNOEUROPEa.s.,Pražská2325/68,67801Blansko,CzechRepublic,tel.+420516428411,http://www.tatsuno‐europe.com
FUELDISPENSERS
TATSUNOEUROPE
InstallationandUserManual
TATSUNOEUROPEa.s.
Pražská2325/68•67801Blansko
CzechRepublic
Tel.:+420516428411•Fax:+420516428410
e‐mail:info@tatsuno‐europe.com,http://www.tatsuno‐europe.com
©Copyright
Neitherthemanualnoranypartofitmaybereproducedwithoutthe
explicitapprovalof
TATSUNOEUROPEa.s.
FuelDispensersTATSUNOEUROPE‐InstallationandUserManual,revision10,January2022
3
CONTENTS
CONTENTS...........................................................................................................................................3
INTRODUCTION...................................................................................................................................6
1.INTRODUCTORYINFORMATION.......................................................................................................8
1.1.READTHEMANUALATFIRST.......................................................................................................................................9
1.2.PERMITTEDUSE......................................................................................................................................................10
1.3.BRIEFCHARACTERISTICSOFMEDIAUSED......................................................................................................................11
1.3.1.Characteristicsofgasolineanddieseloil...............................................................................................................................................11
1.3.2.LPGcharacteristics................................................................................................................................................................................11
1.3.3.AdBlue®characteristics.........................................................................................................................................................................12
1.3.4.Windshieldwasherfluidcharacteristics................................................................................................................................................13
1.3.5.CNGcharacteristics...............................................................................................................................................................................13
1.4.HEALTHANDSAFETY...............................................................................................................................................14
1.4.1.Listofsafetyfactors..............................................................................................................................................................................14
1.4.2.Obligationsofemployees......................................................................................................................................................................14
1.4.3.Danger...................................................................................................................................................................................................15
1.4.4.Personalprotectiveequipment..............................................................................................................................................................15
1.4.5.Firstaidprocedures...............................................................................................................................................................................18
1.4.6.AdBlue®storage....................................................................................................................................................................................20
1.4.7.AdBlue®spill..........................................................................................................................................................................................20
2.TATSUNOEUROPEDISPENSERS......................................................................................................21
2.1.DESCRIPTIONOFDISPENSERS....................................................................................................................................21
2.2.CERTIFICATES&APPROVALS.....................................................................................................................................25
2.2.1.Metrology..............................................................................................................................................................................................25
2.2.2.Safety....................................................................................................................................................................................................25
2.2.3.Electromagneticcompatibility(EMC)....................................................................................................................................................26
2.3.BASICTECHNICALPARAMETERS.................................................................................................................................27
2.4.DISPENSERMODELIDENTIFICATION............................................................................................................................30
2.4.1.Dispenserpartsmarkingconventions....................................................................................................................................................31
2.5.STANDARDMODELSOFDISPENSERS............................................................................................................................32
2.5.1.SHARKJUNIORdispensers.....................................................................................................................................................................34
2.5.2.SHARKJUNIORLPGdispensers..............................................................................................................................................................36
2.5.3.SHARKJUNIORAdBlue®dispensers.......................................................................................................................................................37
2.5.4.SHARKECONOMYdispensers................................................................................................................................................................39
2.5.5.SHARKECONOMYLPGdispensers.........................................................................................................................................................41
2.5.6.SHARKECONOMYAdBlue®dispensers..................................................................................................................................................42
2.5.7.CombinedSHARKECONOMYdispensersfordieselandAdBlue®delivery..............................................................................................44
2.5.8.OCEANEUROdispensers.......................................................................................................................................................................46
2.5.9.OCEANEUROLPGdispensers................................................................................................................................................................48
2.5.10.OCEANEUROAdBlue®dispensers.......................................................................................................................................................50
2.5.11.OCEANEUROWSEdispensers.............................................................................................................................................................52
2.5.12.OCEANEUROCNGdispensers.............................................................................................................................................................54
2.5.13.OCEANSMARTWSEdispensers...........................................................................................................................................................56
2.5.14.OCEANSMARTCNGdispensers...........................................................................................................................................................57
2.5.15.OCEANTOWERdispensers..................................................................................................................................................................59
2.5.16.OCEANTOWERLPGdispensers...........................................................................................................................................................61
2.5.17.OCEANTOWERAdBlue®dispensers....................................................................................................................................................63
2.5.18.OCEANTOWERWSEdispensers..........................................................................................................................................................65
2.5.19.OCEANTOWERCNGdispensers...........................................................................................................................................................67
2.5.20.CombinedOCEANTOWERdispenserswithLPGmodule......................................................................................................................69
2.5.21.CombinedOCEANTOWERdispenserswithAdBlue®module...............................................................................................................71
2.5.22.CombinedOCEANTOWERdispenserswithWSEmodule.....................................................................................................................74
2.5.23.CombinedOCEANTOWERdispenserswithCNGmodule.....................................................................................................................76
2.5.24.CombinedOCEANTOWERdispenserswithLPGandCNGmodules.....................................................................................................78
2.5.25.CombinedOCEANTOWERdispenserswithAdBlue®andCNGmodules..............................................................................................80
2.5.26.CombinedOCEANTOWERLPGdispenserswithWSEmodule..............................................................................................................82
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2.5.27.CombinedOCEANTOWERLPGdispenserswithCNGmodule..............................................................................................................83
2.6.TERMINOLOGYOFBASICPARTSOFTHEDISPENSER........................................................................................................84
2.6.1.Gasoline,(bio)dieselandethanol(E85)dispenser/module....................................................................................................................84
2.6.2.Liquefiedpropane‐butane(LPG)dispenser/module..............................................................................................................................85
2.6.3.ReductionagentAUS32(AdBlue®)dispenser/module..........................................................................................................................85
2.6.4.Windshieldwasherfluid(WSE)dispenser/module................................................................................................................................86
2.6.5.Compressednaturalgas(CNG)dispenser/module................................................................................................................................86
2.7.NAMEPLATES.........................................................................................................................................................87
3.INSTALLATION...........................................................................................................................89
3.1.INSTRUCTIONSFOROCCUPATIONALSAFETY..................................................................................................................89
3.2.RECEIPT,TRANSPORT,UNPACKING.............................................................................................................................89
3.2.1.Dispenserhandling................................................................................................................................................................................90
3.3.DISPENSERLOCATION..............................................................................................................................................91
3.3.1.InGeneral..............................................................................................................................................................................................91
3.3.2.Installationofthedispensersintermsofexternalinfluences(dangerzones).......................................................................................93
3.3.3.Orientationofasingle‐sideddispenser.................................................................................................................................................95
3.3.4.Dispenserdistancefromatank–fueltank.............................................................................................................................................95
3.3.5.Liquidfueltanktype..............................................................................................................................................................................95
3.3.6.Designofpipelines................................................................................................................................................................................97
3.3.7.Suctionsystem......................................................................................................................................................................................98
3.3.8.Pressuresystem.....................................................................................................................................................................................98
3.3.9.Satellitetothedispenser.......................................................................................................................................................................98
3.4.MECHANICALATTACHMENTOFTHEDISPENSER...........................................................................................................100
3.5.ELECTRICALCONNECTIONOFTHEDISPENSER..............................................................................................................101
3.5.1.Supplyofpumpandvacuumpumpelectricmotorsinthedispenser...................................................................................................101
3.5.2.Powersupplyofelectroniccounter,switchingelementsandheating.................................................................................................103
3.5.3.Switchingofpumpslocatedoutsidethedispenser..............................................................................................................................104
3.5.4.Data(communication)line..................................................................................................................................................................105
3.5.5.Servicelines.........................................................................................................................................................................................106
3.5.6.Securityline(STOPbutton)..................................................................................................................................................................107
3.5.7.Regulationofvalvesinpressuresectionsoutsidedispenser(CNGmodule).........................................................................................107
3.5.8.Collectivesignalofthedispenserdefect–“CollectiveAlarm”(CNG)...................................................................................................108
3.5.9.Cablecharacteristics...........................................................................................................................................................................108
4.DISPENSERSETTINGANDBASICFUNCTIONS............................................................................110
4.1.PDEX5COUNTER.................................................................................................................................................110
4.1.1.DescriptionofPDERT‐5Oremotecontroller........................................................................................................................................111
4.1.2.Displayingdatainthesettingmode....................................................................................................................................................113
4.1.3.Operatormode....................................................................................................................................................................................113
4.1.4.Managermode....................................................................................................................................................................................113
4.1.5.Non‐resettablevolumetotalizers(P00)...............................................................................................................................................115
4.1.6.Dailyquantitytotalizers(P01).............................................................................................................................................................115
4.1.7.Dailyamounttotalizers(P02)..............................................................................................................................................................115
4.1.8.Fuelproductunitprices(P03)..............................................................................................................................................................116
4.1.9.Currenttimeanddate(P04)................................................................................................................................................................116
4.1.10.Displayingtheprogramversionandchecksums(P05).....................................................................................................................117
4.1.11.Modbusinterfaceactivation(P06)....................................................................................................................................................117
4.1.12.Managermodeaccesspassword(P08).............................................................................................................................................117
4.1.13.Serialnumbersoftheperipheralunits(P10).....................................................................................................................................118
4.1.14.Vapourrecoveryusertestduration–DryTest(P11).........................................................................................................................118
4.1.15.Dispensercontrolmode(P12)...........................................................................................................................................................119
4.1.16.Exportofparameters(P13)...............................................................................................................................................................119
4.1.17.Currentproducttemperature(P14)...................................................................................................................................................119
4.1.18.Dailytotalizersreset(P15)................................................................................................................................................................120
4.1.19.Errormessagecodeshistory(P20)....................................................................................................................................................120
4.1.20.ErrormessagecodeStatisticsoffillingpoint(P21,P22,P23,P24)....................................................................................................120
4.1.21.Lastfuellinghistory(P25,P26,P27,P28)..........................................................................................................................................121
4.1.22.Maintenancehistory(P29)................................................................................................................................................................122
4.1.23.Correctionfactorchangeshistory(P30)............................................................................................................................................122
4.1.24.Numberofevents(P31).....................................................................................................................................................................123
4.1.25.Controlmodechangeshistory(P32)..................................................................................................................................................123
4.1.26.Vapourrecoverysystemhistory(P33,P34).......................................................................................................................................124
4.1.27.Averagevalueofvapour/fuelration(P35)........................................................................................................................................124
4.1.28.Averagevalueofvapourrecoveryfeedbackfactor(P36)..................................................................................................................124
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4.2.TBELTMCOUNTER..............................................................................................................................................126
4.2.1.Peripheralunitserialnumbers(code10).............................................................................................................................................127
4.3.PDEXCOUNTER...................................................................................................................................................128
4.4.TBELTXCOUNTER................................................................................................................................................129
4.4.1.Settingthefuelunitprice....................................................................................................................................................................129
4.4.2.Readingelectronictotalizers...............................................................................................................................................................129
4.4.3.Changeoftheworkingmode..............................................................................................................................................................130
5.OPERATION..............................................................................................................................131
5.1.INSTRUCTIONSFORSAFEOPERATION........................................................................................................................131
5.2.DISPENSERCOMMISSIONING...................................................................................................................................134
5.2.1.CNGdispensercommissioning.............................................................................................................................................................135
5.3.DISPENSEROPERATION..........................................................................................................................................138
5.3.1.Fuel(petrol,diesel...)andtechnicalliquids(WSE,AdBlue®)delivery..................................................................................................138
5.3.2.LPGdelivery.........................................................................................................................................................................................139
5.3.3.CNGdeliverytomotorvehicles............................................................................................................................................................141
5.3.4.Electromechanicaltotalizers...............................................................................................................................................................143
5.3.5.Gasolinevapourrecovery....................................................................................................................................................................143
5.3.6.Vapourrecoverysystemtest...............................................................................................................................................................144
5.3.7.Temperaturevolumecompensation(ATC)..........................................................................................................................................147
5.3.8.Dispenseroperatingmodes.................................................................................................................................................................148
5.3.9.Airseparationsensor(VRS1.G&ZE‐2063)..........................................................................................................................................149
5.3.10.Presetkeypad....................................................................................................................................................................................149
5.3.11."MAX"buttonfordeliverycontrol.....................................................................................................................................................151
5.3.12."MIN"buttonfordeliverycontrol......................................................................................................................................................151
5.3.13.DescriptionofthePDEDILV6display.................................................................................................................................................152
5.3.14.Dispenseroperationtermination.......................................................................................................................................................153
6.MAINTENANCEANDSERVICE...................................................................................................154
6.1.MAINPRINCIPLESOFDISPENSERMAINTENANCE..........................................................................................................154
6.1.1.Maintenanceofdispensercovers........................................................................................................................................................156
6.1.2.MaintenanceoftheCNGdispenser/module........................................................................................................................................156
6.1.3.Metercalibration................................................................................................................................................................................157
6.1.4.Calibrationofthepetroldispenserswithultrahighflow(/UH)...........................................................................................................161
6.1.5.DepressurizingofLPGdispenser..........................................................................................................................................................162
6.2.TROUBLESHOOTINGANDSOLVINGDISPENSERDEFECTS.................................................................................................163
6.2.1.Errormessagesofthedispenser..........................................................................................................................................................164
6.2.2.EventLogger........................................................................................................................................................................................169
6.3.SERVICEOFDISPENSERS.........................................................................................................................................170
6.3.1.Warrantyandcomplaints....................................................................................................................................................................170
6.3.2.Accessories..........................................................................................................................................................................................170
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INTRODUCTION
ThismanualisintendedfortheusersofTATSUNOEUROPEelectronicdispensers,servicestaff,projectoffices
engagedinfuelstationdesigning,andownersoffuelstationwheredispensersareinstalledandoperated.
TATSUNOEUROPEa.s.recommendsthoroughreadingofthismanual.Themanualmustbeavailabletothe
dispenserattendantduringinstallation,operation,andregularmaintenanceofdispensers.Thepictorial
supplementsofthismanualareinthedocumentsIN041,IN043andIN044whereyoucanfindplansof
foundations,electricalconnections,andExzonesforalltypesofdispensersdescribedinthismanual.
KeepthismanualtogetherwithdocumentsIN041,IN043andIN44throughouttheoperationofthe
device
Makeitavailabletootherownersandusers.
Performupdatesofregulationsandmanuals,seehttps://www.tatsuno‐europe.com/_en/download/
Thecontentsofthemanualatthetimeofitsreleasecorrespondstoreality.Themanufacturerreservestheright
toalterthetechnicalspecificationsofthedeviceoritspropertieswithoutawrittennotice,duetoits
developmentandcontinuousimprovement.
Allrightsarereserved.Nopartofthismanualmaybereproducedortransferredwithoutawrittenapprovalof
TATSUNOEUROPEa.s.
FuelDispensersTATSUNOEUROPE‐InstallationandUserManual,revision10,January2022
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Documentrevisions
RevisionNo./DateChangesMadeby
Revision00/6.4.2018 BasicversionofthedocumentMilanBerka
Revision01/15.10.2018 Added:2.4Identification/AdB&Die;2.1Note;1.3.3Note;2.5.3Note;2.5.6Note;2.5.7
CombineddispensersSHARKECONOMYDieselAdBlue;6.1.4DepressurizingofLPG
dispenser
MilanBerka
Revision02/7.12.2018 Added:3.3.7Suctionsystem;Chyba!Nenalezenzdrojodkazů.Note;2.4/NoExMilanBerka
Revision03/13.9.2019 Added:6.1.4Calibrationofthepetroldispenserswithultrahighflow(/UH);
1. 5CNGdispensercommissioning
MilanBerka
Revision04/10.11.2019 Added:2.5.15OCEANTOWER;Note:3.3.9SatellitetothedispenserCNGMilanBerka
Revision05/22.03.2020Added:2.5.15OCEANTOWERdispensers;2.5.19OCEANTOWERCNGdispensers;2.5.14
OCEANSMARTCNGdispensers;Editedtextin2.2,2.3and2.5chapters;Editeddimensions
figuresofalldispensers
MilanBerka
Revision06/22.06.2020Added:2.5.16OCEANTOWERLPGdispensers;2.5.17OCEANTOWERAdBlue®dispensers;
2.5.18OCEANTOWERWSEdispensers;2.5.19OCEANTOWERCNGdispensers;2.5.20
CombinedOCEANTOWERdispenserswithLPGmodule;2.5.21CombinedOCEANTOWER
dispenserswithAdBlue®module;2.5.22CombinedOCEANTOWERdispenserswithWSE
module;2.5.23CombinedOCEANTOWERdispenserswithCNGmodule;2.5.24Combined
OCEANTOWERdispenserswithLPGandCNGmodules;2.5.26CombinedOCEANTOWER
LPGdispenserswithWSEmodule;2.5.27CombinedOCEANTOWERLPGdispenserswith
CNGmodule.Editedtextin2.2,2.3and2.5chapters.
MilanBerka
Revision06a/10.08.2021AddwarningstoMaintenanceofcovers6.1.1MilanBerka
Revision07/7.4.2021Added:DispensersSHARKJuniorAdBlue®,DispensersSHARKEconomyAdBlue®and
OCEANTowerAdBlue®
Revision08/27.8.2021 RemoveddispensersOCEANEURO,OCEANTALLaSUNY‐XEEuro
(productionfinished9/2020)
AddeddispensersOCEANSMARTWSE,OCEANTOWERLPG,OCEANTOWERWSE,
OCEANTOWERCNG
ChangedchapterswithcalculatorsPDEX5,PDEXandTBELTM
MilanBerka
Revision09/16.9.2021 ModifiedchapterswithTestofVapourRecoverysystemandCalibrationofthemeters MilanBerka
Revision10/3.1.2022 AddeddispensersOCEANEUROMilanBerka
TATSUNOEUROPEa.s.,www.tatsuno‐europe.com
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1. INTRODUCTORYINFORMATION
Symbolsusedinthismanual:
WarningExplosionhazardAttention!Electricaldevice
SmokingforbiddenOpenflameuseforbiddenUseofmobilephonesforbidden
Termsusedinthismanualrequiringspecialattention:
CAUTION
Failuretomeettherequirementsstatedtogetherwiththistermmaycreateconditionsleadingtoa
personalinjuryordeathortoextensivelossofproperty.
WARNING
Failuretomeettherequirementsstatedtogetherwiththistermmayleadtoapersonalinjury
and/ormaycausedispenserdamage.
NOTICE
Itemsstatedtogetherwiththistermdrawreader’sattentiontolegaland/orstatutoryrequirements
thatregulatetheassemblyanduseofdispensers.Failuretomeettheserequirementsmaycreateadangerous
situationand/orresultindispenserdamage.
NOTE
Itemsstatedtogetherwiththistermaretodrawreader’sattentiontoassemblyprocedures,techniques
andoperatingmethodsetc.thatareimportanttoensurecorrectassemblyandproperoperationofdispensers
andwhich,ifnotobserved,mayresultindamage,failureorpoorperformanceofdispensers.
CAUTION‐>B&D
Acautiononlyrelatedtoadispenser/moduleforgasoline,(bio)diesel,ethanol(E85),etc.
WARNING‐>LPG
AwarningonlyrelatedtoanLPGdispenser/module.
NOTICE‐>LPG
Anoticeonlyrelatedtoadispenser/moduleforwindshieldwasherfluiddispensing.
NOTE‐>ADB
AwarningonlyrelatedtoanAdBlue®dispenser/module.
NOTE‐>CNG
AwarningonlyrelatedtoaCNG(compressednaturalgas)dispenser/module.
FuelDispensersTATSUNOEUROPE‐InstallationandUserManual,revision10,January2022
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1.1. READTHEMANUALATFIRST
ReadandunderstandappropriatesectionsoftheInstallation,ServiceandUserManualbeforethe
dispenserinstallationandoperation.Considerallhazards,noticesandnotesstatedinthemanual.
ThemanufacturercompilesthisInstallation,ServiceandUserManualtoprovideallnecessaryinformation
andinstructionsforthefullandefficientinstallation,useandmaintenanceofyourTATSUNOEUROPE
dispensersinOCEANandSHARKtypeseries.
Thismanualwaspreparedbythemanufacturerandformsandintegralpartofdispenseraccessories.
Theuserisfullyresponsibleforusingofthismanual;alloperationsnotdescribedhereinshallbe
consideredforbidden.Theattendantperformingsuchoperationsshallbefullyresponsiblefortheresults
ofhis/heractions.
Themanualisarrangedinindividualsectionsthatarefurtherdividedintosubsectionssothateachtopic
isindependentandcorrespondstotheoperatinglogic(learn–prepare–use–maintain).
Themanualreliablyreflectsthetechnicalconditionatthetimeofdispensersaleanditisnotpossibleto
consideritnon‐correspondingduetosubsequentchangesandupdatesperformedbasedonthelatest
facts.
NOTICEKeepthismanualandattacheddocumentsfortheentireperiodofdeviceoperationforanypotential
futurereference!
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1.2. PERMITTEDUSE
TATSUNOEUROPEdispensers,OCEANandSHARKtypeseries,aredesignedforstationaryormobile
placementforthedeliveryofgasoline,dieseloil,biodiesel,lightfueloil,kerosene,aircraftfuel(AVGAS)
andamixtureofethanolandgasoline(max.E85),AdBlue®additive,liquefiedpropane‐butane(LPG)and
windshieldwasherfluidformotorvehicles(WSE)inagivenamountfromafueltanktoatankofamotor
vehicles,orforrefuellingmotorvehicleswithcompressednaturalgas(CNG).
CAUTIONDispensersarecomplexdevicesthatmustsecureawholerangeofdifficultfunctions.Therefore,
tanksandpipelinesmustbecleanedandfuelmustbecheckedforcleanlinessbeforecommissioning(Filter
clogginginadispensercannotbeconsideredareasonforwarrantyrepair!).Aninspectionofwiringanda
checkofconnectioncorrectnessmustbeperformedbeforecommissioningtopreventanyelectricshock
injuriesandtoensuresafetyagainstexplosion(fuelsarecombustiblesofclassI).
NOTICEAnymodificationofthedispensermayinvalidatethedevicecertification.Refertocertification
documentsandmanufacturerinstructionmanualsifanymodificationofthewiringand/ordeviceis
considered.
Eachdispenserisproperlytestedinthefactoryintermsofitsfunction,safety,andmetrology.Thedeliveryof
eachdispenseralsocontainscertificationdocumentsthatmustbesubmittedbytheoperatorondemand.
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1.3. BRIEFCHARACTERISTICSOFMEDIAUSED
1.3.1. CHARACTERISTICSOFGASOLINEANDDIESELOIL
Gasoline(also“petrol”)isaliquidofoiloriginusedmainlyasafuelinspark‐ignitionengines.Itprimarily
consistsofaliphatichydrocarbonsobtainedbyfractionaldistillationofoil,withandadditionofisooctane
oraromatichydrocarbonsoftolueneandbenzenetoincreasetheoctanenumber.Smallamountsof
differentadditivesarealsonormallyadded,forexampletoimproveengineperformanceanddecrease
harmfulemissions.Somemixturesmaycontainasignificantamountofethanolasapartiallyalternative
fuel(E85).Animportantfeatureofgasolineisitsoctanenumberwhichindicateshowresistantgasoline
istoprematuredetonationignition(socalledengineknocking).Ahigher‐octanenumberallowstousea
highercompressionratioandachievehigherperformance.TheEN228standardspecifiesaprescribed
qualityofunleadedautomotivegasoline.
Dieseloil(rarely“diesel”)isamixtureofliquidhydrocarbons.Itisobtainedbydistillationandrefiningof
oil.Thequalityofdieseloilisindicatedbyacetanenumberwhichspecifiesitscompression‐ignition
characteristics.Dieseloilserves(besidesotherthings)asafuelforcompression‐ignitionengines.Unlike
gasoline,dieselmay“freeze”.Gasolinecontainshydrocarbonsthathaveverygoodlow‐temperature
propertiesthusthereisnoriskofgasolinefreezing.Itistheotherwayroundfordiesel.Itcontainsparaffin
hydrocarbonsthatcreatecrystalsunderlowtemperaturesandcause“freezing”–inmostcasesa
reversibleprocessofdieselparaffination.TheEN590standardspecifiesaprescribedqualityofdieseloil.
Italsospecifiesadistillationcurve,burningpoint,sulphurcontent,obligatorycontentofFAME(FattyAcid
MethylEster)bio‐component(currentlyupto7%),water,impurities,andacetanenumber.
Biodiesel(FAME–fattyacidmethylester)isaneco‐friendlyfuelforcompressionignitionenginesbased
onmethylestersofunsaturatedfattyacidsofvegetableorigin.Itisproducedbyarefiningprocesscalled
transesterification.Itcanbeusedasafuelwithoutanymodificationinacompressionignitionengine
(dieselengine).TheimportanceandconsumptionofbiodieselintheEuropeanUnionstillincreases.
Nowadays,producersmustobligatorilyadd5%ofbiodieseltodieselmadeofoil.
Mixedmotordiesel(rarelyEco‐diesel)isamotorfuelthatisproducedfromclassicfossilmotordiesel
(69%)andFAMEbio‐component(31%).Eco‐dieselisfreelymixablewithstandardmotordiesel.Thanksto
taxadvantagesthatisrelatedtoaEurope‐widesubsidyforfuelsfromrenewableresourcesEco‐dieselis
byapprox.2.50to3.00CZK/Lcheaperthanclassicmotordiesel.
1.3.2. LPGCHARACTERISTICS
LPGisacommercialnameforaliquefiedmixtureoflighthydrocarbons(LiquefiedPetroleumGas),mostly
withthreetofourcarbonatomsinamolecule.LPGisobtainedduringsyntheticproductionofgasoline
andrecentlyalsoduringnaturalgasprocessing.LiquefiedLPGisacolourless,easilyvolatileliquidofa
specificodour.ByrelievingoverpressureliquefiedLPGquicklyevaporatesandflammablegasisproduced
whichisroughlytwiceasheavyasair.Byevaporating1m3ofliquefiedLPG(approx.550kg)intotheair
about12.400÷83.330m3ofanexplosivemixtureiscreated(whiledilutinggastothelowerexplosive
limit)whichisheavierthanairandisaccumulatedattheground.
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Table1‐PhysicalpropertiesofmaincomponentsofanLPGmixture
Physicalpropertiesofaliquidstatepropanebutane
formulaC3H8C4H10
molecularweight44.0958.12
boilingtemperature(°C) ‐42.6‐0.6
density(kg/m3at20°C)502579
Physicalpropertiesofagaseousstate
density(kg/m3atatmosphericpressure)1.8652.76
density(air=1)1.5622.091
calorificvalue(MJ/m3at0°Candatmosp.pressure)93.57123.76
Explosivelimitinairmixtureina%volume
lower1.71.3
upper10.99.3
Ignitiontemperaturein°C465365
PhysicalpropertiesofanLPGmixturearewithinthepropertiesofindividualcomponents.LiquidLPGhas
similarpropertiesasgasoline,itmeansthatitdissolvesanddriesoutsealingmadeofnaturalrubber,
organiclubricants,varnish,andothersimilarmaterials.Onthecontrarytothis,syntheticrubber,graphite
sealing,Teflon,etc.areresistanttoLPGeffects.ATeflontapeorLOCTITEareusedtosealthreaded
connectionsforliquefiedandgaseousLPG.Theuseofalcoholsealantsorsealantsmadeoflampblack
(HERMETIC,HERMOSAL)resultsindifficultiesindisassemblingsuchsealedconnections.Teflonsealing
ringsorsealingringsmadeofklingeritesuitableforLPGareusedatflangeconnections.
GaseousLPGinfluenceshumanorganismasaslightnarcotic.InhalationofgaseousLPGforacertaintime
causesheadache,nausea,faintness,reductionofvigilance,anddrowsiness.Ifnofireandburningofan
affectedpersonoccurs,gaseousLPGmaycausesuffocationofworkersevenifitisnotdirectlypoisonous
suchascoalgas.Sinceitisheavierthanair,itaccumulatesatthegroundandinrecessesandan
unconsciouslyingperson(injured,etc.)maybeinanunbreathableatmosphere.GaseousLPGalsocauses
skindegreasing.
LiquefiedLPGunderarapiddecreaseofoverpressuretoatmosphericpressure(e.g.emissionofliquefiedLPG
fromequipment)evaporatesbyboilingat‐42°C.Therefore,frostbitesmayoccuraftercontactofliquefiedLPG
withskin.
1.3.3. ADBLUE®CHARACTERISTICS
AUS32reagentintendedforreductionofNOxcontentinfumes,alsoknownunderacommercialname
ofAdBlue®,isa32.5%solutionofurea,water,andotheradmixtures.Thissolutionwasselectedbecause
ithasthelowestcrystallizationtemperature.ToensureproperactivityoftheSCRsystemduringitslife,
thequalityofAdBlue®mustbestrictlychecked.Therefore,itisspecifiedinDIN70070andISO22241
standards.SomeimportantphysicalpropertiesofAdBlue®:
AdBlue®freezesat‐11°C
AdBlue®ishighlycorrosivebecause67.5%ofitisformedbywater
AdBlue®showsstrongcrystallizationanddeformationeffects
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NOTE‐>ADBAdBlue®isaregisteredtrademarkofVDA.AdBlue®isalsoknownasAUS32(AqueousUreaSolution)or
DEF(DieselExhaustFluid).
NOTE‐>ADBLegislationandatechnologyofselectivecatalyticreduction.Allvehiclesweighingover3.5tonsbelongto
heavyvehiclesandnewEuropeanregulationsforheavyvehiclesrelatetothem.Theseregulationsspecifymaximumvalues
ofPMandNOxemissions.ForthevehiclestomeetnewEuropeanregulationsofEUTOIVandEUROV,Europeanautomotive
manufacturershavetoimplementnewtechnologies.Atechnologyofselectivecatalyticreduction(SCR)includesdestruction
ofNOxbythereactionwithammoniawhenharmlesswaterandnitrogenareproduced.Thesolutionofurearequiredbythe
SCRsystemiscalledAdBlue®.Itisstoredinatankinavehicleandinjectedtotheexhaustsystemwherethereactionoccurs.
TomeettheEuroIVstandards,theexpectedconsumptionofAdBlue®solutionisabout5%ofdieselconsumptionwhich
requiresatankwithavolumebetween50to100litres.Aconsumptionof6‐7%isexpectedforEuroV.
1.3.4. WINDSHIELDWASHERFLUIDCHARACTERISTICS
Windshieldwasherfluidformotorvehicles(hereinafterreferredtoas“WSE”)isasolutionofwater,
detergents,ethanol,andotheradmixtures.Apercentagecontentofindividualcomponentsintheagent
maydiffer.However,amaximumcontentofethanolintheagentislimitedto85%.
CAUTIONItisprohibitedtouseadispenserfordispensinganagentwithahighercontentofethanolthan
85%.!
1.3.5. CNGCHARACTERISTICS
CNGisabusinessnameforCompressedNaturalGas.Naturalgasisformedby92–99%ofmethaneandtherest
isformedbyinertgases.
Table2‐PhysicalpropertiesofCNGandtheircomparisontootherfuels
CNGGasolineDieselLPG
Octanenumber,range12891–98‐100‐110
Cetanenumber,range‐ ‐ 51‐55‐
Flashtemperature[°C]152‐2055‐69to‐60
Burningtemperature[°C]650‐2080‐40
Ignitiontemperature[°C]537340250400‐450
Boilingtemperature[°C]‐161.630‐210180‐370‐42to‐0.5
Densityat15°C[kg/m3]0.678720‐775800‐845502‐579
Min.heatingvalueofgaseousphase[MJ/m3]
orliquidphase[MJ/kg] 3443.541.846.594
Explosivelimitinairmixture[%]4.4to150.6to80.6to6.51.5to9.5
HazardclassIVIIIII
Thetablemeansthefollowing:
CNGis,comparedtoliquidfuels(petrol,diesel,LPG),lighterthanair.
Theflashtemperatureofpetrolandairmixturesissignificantlylowerthannaturalgasandair
mixtureswhichincreasesthepotentialoftheriskatpetroldrivescomparedtonaturalgas
drives.
Naturalgashasthemostfavourableexplosivelimitintheairmixtureofallfuels.
Intermsoffiresafety,CNGislessriskythanpetrolordiesel.
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Naturalgasisnotdangerousforhumanhealth.Ithasnotoxicorpoisonouseffects.Inhighconcentrations
itmaycausesuffocationbecauseitreducestheamountofoxygenininhaledair.Whennaturalgasis
accumulatedinaclosedroomorinanopenspaceunderwindlessconditionsanexplosivemixturemay
beformed(withintherangeof4.4÷17vol.%)andanexplosionmayoccurafterinitiation(byopenflame,
spark,electricdischarge).Inrapidexpansionfromthehigherpressureaboveapprox.15barcoolingoccurs
andwatervapourinthevicinityofthedischargeopeningmayfreeze–frostbitehazard.Condensateis
flammableandsaturatedwithmethaneatthemomentofdischarge.Therecommendedextinguishing
agentisadry‐powderextinguisher.
1.4. HEALTHANDSAFETY
1.4.1. LISTOFSAFETYFACTORS
Anyodourofgasoline,LPG,CNGorammonia(AdBlue®)mustbeimmediatelyreported.
Itisnecessarythatallworkatthefuelstation,especiallyconstructionandrepairs,isperformed
fillyincompliancewiththislist.
Itistheobligationoftheconstructorthatallhisemployeescomplywithalllaws,directives,and
otherregulations.
Allliquidfuels(gasoline,diesel,LPG,E85),technicalliquids(WSEandAdBlue®)andgas(CNG)
mayonlybestoredintanksandcontainerscompatiblewiththeseliquidsandgases.
Locationsrequiringhighercarefulness
Theinteriorofatank,pipes,shaftsofstoragetanks,fillingshafts,reliefshafts,containers,and
dispensers.
Alllocationswhereaccumulationoffuel,LPGandAdBlue®vapoursmayoccurandwhenthese
vapoursareheavierthanair,suchasindrainageshafts,low‐lyingrooms,cellars,trenches,etc.
Thesurroundingsoftankventilation,especiallyduringfilling.
Anylocationsnearbydeliveries,trucktanksandothervehiclesduringdeliveries,especiallyin
windlessconditions.
Aradiusof1maroundthepipestransportinggasolineorcontaininggasolinevapours.
Thefilters.
1.4.2. OBLIGATIONSOFEMPLOYEES
Toensureoptimumpreventionofinjuries,inadditiontogeneralrulesforemployeeprotectionit
isnecessarytoconsideralsonationallegislationaboutemployeeprotectionandactivelysupport
allmeasuresimprovingsafetystandards.
Anemployeeisobligedtoobserveallcompanyguidelinesaboutaccidentpreventionexceptfor
thecaseswhentheseguidelinesareassessedasillegitimate.
Employeesmustnotactaccordingtoanyinstructionthatviolatesafetyrules.
Employeesmayusedesignedtoolsonlyfortheiroriginalpurposesthataredefinedbythe
companyitself.
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Ifanemployeedetectsatoolunsuitableintermsofsafety,he/shemustimmediatelyremovethe
defect.Ifthedefectremovalisnotwithintheemployee`sjobcontentorifanemployeedoesnot
haveenoughknowledgeforitsremoval,he/shemustimmediatelyinformhis/hersuperordinate.
Thesameappliesalsotothefollowing:
Workingmaterialsthatarenotproperlypackedorcorrectlydescribedsothattheycorrespond
tosafetyrequirements.
Workingmethodsandprocessesthatarenotcorrectlycoordinatedorcheckedsothatthey
correspondtosafetyrequirements.
Ifdangerousproceduresareperformedbyseveralpersons,permanentflawlesscommunication
betweenthemisnecessarytopreventhazardoussituations.Insuchacaseapersonmustbe
appointedandauthorizedtoperformoverallsupervision.
1.4.3. DANGER
Beforestartingwork,thedispensermustbeinsulated(i.e.completelydisconnectedfromthepower
supply)andthemainswitchmustbeswitchedoff.Thesubmersiblepump(ifused)andthecontrolsignals
fromthedispensermustalsobeinsulated.Thisensurestechniciansafety.Asafurtherprecaution,turn
offthemainpowersupplyinthefuelstationboothandplacethereaclearwarningtopreventitfrom
beingaccidentallyswitchedon.Itisnotallowedtoturnonthedispenserbeforeitischeckedandapproved
byanauthorizedtechnician.Thisauthorizationissubjecttotherelevantnationallegislation.Removed
packagingandfacingmaterialmustbestoredinsuchawayastopreventdamagetopartsandpersonal
injury.Coversthatcanbeopened,suchasthecounterbox,shouldbehandledwithcare.Ensurethatthe
fuseisinthecorrectpositiontopreventthelidfromfallingoffontheheadoftheservicetechnicianor
anotherperson.Forunmannedfuelstations,theInstallationandUserManualmustbeavailabletoall
end‐users.Itshouldbeplacedvisiblyonthenoticeboardandilluminatedenoughtobereadableatnight.
Forunmannedfuelstations,breakawaycouplingsmustalsobeusedtoreducetheriskinthecaseof
departureafterthedeliverynozzlehasbeenforgotteninthevehicletank.
WARNINGOnlyqualifiedpersonnelauthorizedtodosomayperformconnectinganddisconnectingto/fromthe
electricalsystem.Workinhazardousareasmustbeensuredbycomplyingwithallapplicablelegalstandards.
1.4.4. PERSONALPROTECTIVEEQUIPMENT
Protectiveclothing
Thefollowingclothingmustalwaysbewornduringdispenserinstallationandmaintenance:
Protectivehelmet.
Protectivefootwear(conductive).
Protectiveleathergloves.
Anti‐staticclothing.
Eyeprotection.
Protectiveequipmentforworkinahazardousenvironment
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Thefollowingsafetyequipmentisrequiredtoworkinahazardousenvironment:
Onlyspark‐freetoolsarepermittedwhenworkingonthedispenser.
Workonbearingsisonlyallowedusingstandardtoolsallowedforthistypeofwork.
Itisstrictlyforbiddentouseelectrictools.
Onlyexplosion‐protectedworkinglightsarepermitted.
Itisstrictlyforbiddentousetelecommunicationtoolsinhazardousareas.
Safetyinstructions
Thefollowingsafetyinstructionsmustbeobservedduringinstallationandmaintenance:
AvoidinhalationofAdBlue®vapours.Takeappropriatemeasuresanduseaninhalerif
necessary.
AvoiddirectcontactoftheAdBlue®withtheskin.
Wearsuitableprotectiveclothingandgloves.
AvoidspillsofAdBlue®.
Smokingandopenfireareforbidden.
Longhairandtiescanbetrappedinmovingparts.Hairmustbereasonablycovered.
SafetyinstructionsforCNG
Whilerefillingmotorvehicleswithcompressednaturalgas(CNG)isifforbiddentosmokeanduseopen
flamewithinaradiusof10m–appliesalsotopassengersinsidethevehicle.Thisbanmustbelocatedin
avisibleplace.SafetylabelsandsymbolsareusedaccordingtoČSN018013.Avisiblenoticeabout
switchingofftheengineoftherefilledvehicleanditsauxiliaryheatingwithacombustionchambermust
belocatedatthedispenser.Thevehiclemustbesecuredagainstspontaneoussettinginmotion.Acarbon‐
dioxideextinguisherordry‐powderextinguisherwithafillingofatleast6kgmustbelocatedateach
device.Thedevicethatisoutofordermustbesecuredagainstitsmisusebyanunauthorizedperson.
Devicedesignsafety
DEVICEDESIGNSAFETYISGUARANTEEDBYTHEMANUFACTURER
ThedispenserdesignmeetstherequirementsofČSNEN13463‐1andČSNEN60079‐0standardsandis
designedforoperationinenvironmentsdesignatedbysymbolsII2GIIAT3statedonthetypelabelofthe
dispenser.Withregardtotheoperationsafetyinthepotentiallyexplosiveenvironment,dispensercompliance
assessmentwasperformedanddocumentationarchivingwascarriedoutaccordingtoarticle10,par.1b(2)
oftheGovernmentDecreeNo.116/2016Coll.(article13,par.1b(ii)oftheEuropeanParliamentandCouncil
DirectiveNo.2014/34/EU)inaPhysical‐TechnicalTestingInstituteinOstrava–Radvanice,notifiedbodyNo.
1026withthearchivenumberA484‐16.Intermsofpressuresafety,EUverificationoftheunit(ProcedureG)
wasperformedattheCNGdispenseraccordingtotheAppendixNo.3,point11oftheGovernmentDecreeNo.
26/2003Coll.asamended(AppendixNo.III,point10oftheEuropeanParliamentandCouncilDirectiveNo.
2014/68/EU)bythenotifiedbodyNo.1017TÜVSUDCzechs.r.o.,Novodvorská994,14221Prague4.
Operatingsafety
Theoperatorisresponsibleforthefuelstationoperationandisobligedtoentrustitsoperationonlytotrained
employeeshavingrelevantauthorization.Thetaskoftheattendantis,whileobservingallsafetyregulations,
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competentlyrefillCNGpressurestoragetanksofrefilledmotorvehiclesandchecktheconditionof
dispensers,reservoirs,machineryoperation,gaspressureandkeepprescribedoperatingrecordsinregular
intervals.
Attendant’sresponsibilities:
Keeptheoperateddevicesinasafeandpropercondition.
Observeoperatingrulesandregulationsandoperatinginstructionsofgasdevices.
Immediatelyinformtheoperatorabouteachfailure,defectorabnormalityduringthegasdevice
operationandimmediatelydecommissionthedeviceincaseofdangerofdelay.
Permanentlykeepthegasdevicetidyandcleanandensurethatnounauthorizedpersonsare
nearbythedevice.
Immediatelyinformtheoperatoraboutcircumstancesthatimpedethedeviceoperationforthe
attendant(incaseofsuddenindisposition).
Writedowntherecordsintotheoperationlogbookabouttheshiftstartandfinish,inspectionsperformed
bytheattendantandmaintenancework,repairs,inspections,andaudits.
ThefuelstationandCNGdispenserattendantmustnotperformanyrepairsofthemachinery
andmodifythesettingsofsafetyfittingsonhis/herown.
Aspecialcaseisperformingserviceinterventions.
Aserviceworkermustnotviolatetheoperatingsafetyduringrepairsandotheractivities.He/she
mustpayspecialattentiontoremovingthecoversofthedispensernottocauseanyinjuryofhim
noracasualcustomer.Whilehandlingofelectricalcomponents,he/shemustensuresafe
disconnectingofelectricalenergysupply.Onlyapprovedcomponentsmaybeusedforpart
replacements.Allpartssubjecttoapprovalmustbealwaysputintoconditionwhichisprescribedby
technicaldocumentation(airtightness,grounding,electrostaticallyconductivedeliveryhoses,etc.).
Environmentalsafety
TheCNGdispenserandthefillingunitmaybefittedwithsensorsofthegasleakdetector(theyarenota
standardpartofthedispenserdelivery)whichcanbeconnectedtotheevaluationunit.Incaseofgasleak
(lowconcentration)theunitshallautomaticallysignaltheleakandincaseofdanger(higherconcentration)
itshallimmediatelydecommissionthewholesystem.Incaseofasmallgasleaktheattendantofthefuel
stationshallcheckthesystemandifhe/shedoesnotfindanydefect,leakedgasshallbeventilatedandthe
systemshallbeputagainintooperation(smallleakwhileconnectinganddisconnectingthedeliveryhose,
influenceofexhaustfumes).Incaseofhigherconcentrationsofleakedgas,theevaluationunitshall
disconnecttheelectricalsystemfromoperation.Thefuelstationattendantshalldecommissionthefuel
stationandannouncethedefecttoaspecializedcompanythatshallperformtherepair.
Hygiene
CNGdispensersarehygienicallyharmlessfortheattendantandoperator.Itisadvisabletoprotect
hands,e.g.bywearinggloves,whileperformingregularmaintenanceandrefillingmotorvehicleswith
compressednaturalgas(CNG).
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1.4.5. FIRSTAIDPROCEDURES
Safetyinstructionsforallproductsshouldbeavailableatthefuelstation.Theseinstructionscontain
importanthealthandsafetyinformationpertainingtoindividualproductsandspecificprecautionstobe
takenincaseofprolongedcontact,especiallywithAdBlue®,byitsinhalationoringestion.
ProvidingfirstaidaftercontactingAdBlue
AdBlue®isatransparentliquidwithverylittleornoodour,makingitmoredifficulttodetectitsleakage.
Afteracertaintime,theodourmayturnintoastrongammoniaodour.Decompositionduetoheatcan
producetoxicfumescontainingcarbonmonoxide,carbondioxide,nitrousoxide,andammonia,whichcan
leadtoareductionintheproportionalamountofoxygenintheair.
IncaseofdirectcontactwithAdBlue®,immediatelyperformthefollowingprocedures:
Eyeinjury
IfyoureyesgetintocontactwithAdBlue®medium:
Rinseyoureyeswithplentyofrunningcleanwater.
Washyoureyesthoroughlyandkeepthemopen.
Continuewashingyoureyeswithrunningwaterforatleastfifteenminutes.
Removalofcontactlensesaftereyeinjurymayonlybecarriedoutbyatrainedspecialist.
Ifirritationpersists,seekmedicaladvice.
Skincontact(burns)
IfyourskingetsintocontactwithAdBlue®medium:
Immediatelycooltheaffectedareawithcoldwater.
CarefullyremoveanyclothingthathasbeenincontactwithAdBlue®medium.
Continuewashingwithrunningwaterforatleastfifteenminutes.
Applyanantisepticadhesivebandagetotheaffectedarea.
Iftheproblempersists,seekmedicaladvice.
Inhalation(AdBlue®/ammonia/biuret)
Donotenterthehazardousareawithoutproperprotection,includingarespiratorymaskand/orthe
above‐mentionedprotectiveclothing.Incaseofinhalationoftoxicfumes:
Ifpossible,movetheaffectedpersonoutofthecontaminatedareatofreshair.
Placetheaffectedpersonandloosenhis/herclothing,leavehim/herinawarmandcalmplace.
Iftheaffectedpersonisunconscious,placehim/herinarestposition.
Ifnecessary,atrainedprofessionalwillprovidetheaffectedpersonwithartificialrespirationor
oxygensupply.
Ifbreathingdifficultiespersist,seekmedicaladvice.
Ingestion
IfAdBlue®fluidisingested:
Donotinducevomiting.
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Ifvomitingoccurs,tilttheaffectedpersonforwardtohaveapassablebreathingtubeand
preventaspiration.
Washthemouthoftheaffectedpersonwithwaterandtrytolettheaffectedpersondrinkalot
ofwater.
Ifsymptomspersistoragreatamounthasbeeningested,seekmedicaladvice.
ProvidingfirstaidaftercontactingLPG
Poisoning–gaseousLPG
AvoidinhalationofLPGvapourswhenpumping,riskofsuffocation.Theinjuredpersonmustbe
broughtoutofthecontaminatedarea.Caution!Dangeroffireandexplosion!LPGisnotpoisonous
butitissuffocating.Whenarespiratoryarrestoccurs,artificialrespirationfromlungstolungs
mustbeperformedimmediately.Whenabloodcirculationarrestoccurs,anindirectcardiac
massageincombinationwithartificialrespirationmustbeperformedImmediatelywewill
arrangethetransportoftheaffectedpersontoamedicalfacility.
Frostbite–liquidLPG
LiquidLPGunderarapiddecreaseofoverpressuretoatmosphericpressureevaporatesat‐42°C.
Afterthecontactwithskin,e.g.whenliquidLPGleaksfromthedevice,frostbiteoccurs.Donot
rubthefrostbittenpartsofthebodybutcoverthemwithasterilebandageandprovidemedical
attention.
IncaseofLPGcontactwitheyes,rinsethemwithplentyofwaterandseekmedicalattention.
Burns–fire
Afterburning,coolthewoundwithcoldwater,donotlubricateit,coveritwithasterilebandage
andprovidemedicalattention.Donotremovetheclothing.Inthecaseoftheignitionofclothes
–donotrun,extinguishwithwater,blanket,rolling....etc.
ProvidingfirstaidaftercontactingCNG
AvoidinhalingnaturalgasvapourswhilerefillingmotorvehicleswithCNG.Thereisariskof
suffocation.Theaffectedpersonmustbecarriedoutfromthedangerousareatofreshair.Pay
attentiontoyourownsafetyandbeawareoftheriskoffireandexplosion.Comfortablylaythe
affectedpersondown,loosenhis/herclothingandkeephim/hercalm(he/shemustnottalknor
walk).Callmedicalhelportransporttheaffectedpersontothehospital.Incaseofbreathlessness
orpulmonaryarrestprovidetheaffectedpersonwithoxygenorstartmouth‐to‐mouth
resuscitation.
Incaseofnaturalgasaffectingeyesasmallamountofwatermustbeimmediatelypouredonto
eyes,carefullyopeneyelids,andrinseeyeswithahugeamountofrunningwater(forapprox.15
minutes)andthenseekformedicaladvice.
Incaseofskincontactwithnaturalgasitisnecessarytorinsetheaffectedplacewithahuge
amountofwater,takeoffclothesandshoesaffectedbynaturalgas(becarefulabouttheriskof
fireorexplosion)andrinsetheaffectedskinpartswithrunningwater(forapprox.15minutes).
Incaseofburning,itisadvisabletoimmediatelycooltheaffectedplacewithcoldwater(for
approx.15minutes).Donotlubricatetheaffectedplaceandseekformedicalhelp.Applyonly
steriledressingasanemergencybandage.Incaseofextensiveburnswraptheaffectedperson
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intoacleanbedsheet–donottakeoffclothes!Iftheclothesstartburning,donotrun(fire
becomesmoreintense),extinguishwithwater,putoutflameswithablanket–coat,rollingon
theground.Ifsomeoneappearstobeinthemiddleoffire,liedownimmediately.Flamesthat
reachafacemaycauselife‐threateningburnsoftherespiratorysystem.
1.4.6. ADBLUE®STORAGE
AdBlue®fluidcrystallizesatlowtemperaturesandathighertemperatures(above+50°C)itcan
producebiuretandammonia.AdBlue®shouldalwaysbestoredawayfromsourcesofheatand
fireintankssuitableforthisliquidandinlocationsthataresufficientlyseparatedfromsuch
sources,approved,andlabelled.
Storeseparatelyfromincompatiblematerialsandavoidcontactwithstrongoxidizingagents,
acids,alkalis,nitrates,sodiumhypochloriteandcalciumhypochloritethatmayreactwithAdBlue®
toformpotentiallyexplosivemixtures.Donotstorethemediumforalongtime–formorethan
sixmonths.
Ensurethatthestoragetankissecurelyclosed,protectedagainstphysicaldamage,andregularly
checkedforleakage.Ifanyothermanufacturer'stankforAdBlue®liquidislocatedatthefuel
station,resolveanyquestionswiththismanufacturerintermsoffilling,emptying,cleaning,
handling,andstorageofthetank.
1.4.7. ADBLUE®SPILL
AlthoughAdBlue®isnotclassifiedashazardous,afterspillingitformscrystalsandcausesdeformation.
Afteralongtime,itcausesaslipperysurface.EachAdBlue®spillmustbeimmediatelyreportedtoafuel
stationmanager.
Avoidinhalationofvapoursandcontactwiththeskinandeyesbyusingprotectiveequipment.
AdBlue®spillatafuelstation:
Coverthespilledmediawithplentyofsand,soilorotherinertabsorbentmaterial.
Incaseofspillageoflargequantities,avoidspreadingwithsandorsoilandavoidleakageinto
sewerageandwaterbodies.
NOTE DonotdischargeAdBlue®intosurfacewaterorwaterpipes!
Oncethesurfacehasdried,movethematerialtoasuitablecontainerforcontrolleddisposal.
IfAdBlue®runsintotheseweragepiping,pouraplentyofwaterintoit.
Observelocallegalregulationsforwastehandling.
AdBlue®inadispenser/vehicle:
AdBlue®spilledonadispenserorvehiclemustberemovedusingasoftcloth.
WARNINGRiskofelectricshock!Neveruseahoseorhigh‐pressuresprayneartheAdBlue®dispenser.
This manual suits for next models
2
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