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TBB power Solar Max CPI Series User manual

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CPI User Manual V1.2
TBB Power Co.,Ltd
Solar Max CPI series
Off-grid Inverter
USER MANUAL
Version 1.2
Date: Nov. 2013
CPI User Manual V1.2
TBB Power Co.,Ltd
1
A
Ab
bo
ou
ut
t
T
TB
BB
B
TBB Power is a dedicated designer and manufacturer of sophisticated and environmentally
rugged power electronics equipment.
We are offering a wide range of power conversion product from battery charger, standalone
inverter, inverter charger combination and solar charge controller.
We ensure consistent product quality by subjecting every product to strictly choice of superior
quality components, rigorous testing and burn-in through out the production process. TBB
Power is certified by TUV in accordance with ISO9001 and can be your reliable power solution
provider.
D
Di
is
sc
cl
la
ai
im
me
er
r
Unless specially agreed in writing, TBB Power Co.,Ltd
Take no warranty as to the accuracy, sufficiency of suitability of any technical or other
information provided in this manual or other documentation.
Assumes no responsibility or liability for loss or damage, whether direct, indirect,
consequential or incidental, which might arise out of the use of such information
A
Ab
bo
ou
ut
t
t
th
hi
is
s
M
Ma
an
nu
ua
al
l
This manual describes our product features and provides procedure of installations. This manual is
for anyone intending to install our equipment.
C
Co
on
nt
ta
ac
ct
t
I
In
nf
fo
or
rm
ma
at
ti
io
on
n
TBB Power Co.,Ltd
Web: www.tbbpower.com
Tel: +86-592-5212299
Fax: +86-592-5796070
Email: service@tbbpower.com
CPI User Manual V1.2
TBB Power Co.,Ltd
2
G
Ge
en
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al
l
I
In
ns
st
tr
ru
uc
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Thanks for choosing our products and this manual were suitable for CPI series pure sine wave
inverter.
This chapter contains important safety and operation instructions. Read and keep this User
Guide well for later reference.
The CPI series needs to be installed by professionals and please pay attention to the following
points prior to installation:
1> Please check the input voltage or voltage of battery is same to the nominal input voltage of
this inverter.
2> Please connect positive terminal “+” of battery to “+” input of the inverter.
3> Please connect negative terminal “-” of battery to “-” input of the inverter.
4> Please use the shortest cable to connect and ensure the secure connection.
5> While connecting, please secure the connection and avoid short cut between positive
terminal and negative terminal of battery, which will cause damage of battery.
6> Inverter will have high voltage inside. Only authorized electrician can open the case.
7> The inverter WAS NOT designed to use in any life retaining equipment.
CPI User Manual V1.2
TBB Power Co.,Ltd
3
I
In
nd
de
ex
x
1.0 General Safety Instruction
1.1 Safety Instruction
1.2 General Precaution
1.3 Precaution regarding battery operation
2.0 Description
3.0 Structure
4.0 Setting
4.1 Low Voltage disconnect (LVD)
4.2 Output Voltage and Frequency
5.0 Control and Communication
5.1 Dry contact
5.2 RCC
6.0 Installation
6.1 Material List
6.2 Location
6.3 Wiring recommendation
6.4 General Advice
6.5 Installation and Connection
7.0 Operation
8.0 Trouble Shooting
9.0 Specification
CPI User Manual V1.2
TBB Power Co.,Ltd
4
1
1.
.
G
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S
Sa
af
fe
et
ty
y
I
In
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1
1.
.1
1
S
Sa
af
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et
ty
y
I
In
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uc
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As dangerous voltages and high temperature exist within the CPI, only qualified and authorized
maintenance personnel are permitted to open and repair it.
This manual contains information concerning the installation and operation of the CPI. All
relevant parts of the manual should be read prior to commencing the installation. Please follow
the local stipulation meantime.
Any operation against safety requirement or against design, manufacture, safety standard, and
are out of the manufacturer warranty.
1
1.
.2
2
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P
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1.2.1 Do not expose to dust, rain, snow or liquids of any type,it is designed for indoor use. DO
NOT block off ventilation, otherwise the INVERTER would be overheating.
1.2.2 To avoid fire and electric shock,make sure all cables selected with right gauge and being
connected well. Smaller diameter and broken cable are not allowed to use.
1.2.3 Please do not put any inflammable goods near to inverter.
1.2.4 Never place unit directly above batteries, gases from a battery will corrode and damage
inverter/charger.
1.2.5 Do not place battery over inverter.
1
1.
.3
3
P
Pr
re
ec
ca
au
ut
ti
io
on
n
r
re
eg
ga
ar
rd
di
in
ng
g
b
ba
at
tt
te
er
ry
y
o
op
pe
er
ra
at
ti
io
on
n
1.3.1. Use plenty of fresh water to clean in case battery acid contacts skin, clothing, or eyes and
consult with doctor as soon as possible.
1.3.2. The battery may generate flammable gas during charging. NEVER smoke or allow a
spark or flame in vicinity of a battery。
1.3.3. Do not put the metal tool on the battery, spark and short circuit might lead to explosion.
1.3.4. REMOVE all personal metal items such as rings, bracelets, necklaces, and watches while
working with batteries. Batteries can cause short-circuit current high enough to make
metal melt, and could cause severe burns.
CPI User Manual V1.2
TBB Power Co.,Ltd
5
2
2.
.0
0
D
De
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sc
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CPI is a pure sine wave inverter specially designed for solar off grid application, of which could
deliver high quality power with unexpected overload capability.
Pure Sine Wave
Outstanding Peak Power
High efficiency up to max 94%
Extremely low status consumption power
Power save mode available
Low voltage disconnect level settable
High temperature design
Built in auxiliary contact for battery low alarm
Comprehensive Protection
Remote control available
CPI User Manual V1.2
TBB Power Co.,Ltd
6
3
3.
.0
0
S
St
tr
ru
uc
ct
tu
ur
re
e
F
Fr
ro
on
nt
t
P
Pa
an
ne
el
l
A
DC cable through hole
B
Main switch
C
LED
D
Gland for remote control cable
E
Gland for AC output
F
DC cable through hole
S
Si
id
de
e
P
Pa
an
ne
el
l
On Right side panel, there is a circuit breaker as a overload protection for inverter output.
CPI User Manual V1.2
TBB Power Co.,Ltd
7
C
Ce
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P
Pa
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l
A
Dry contact (battery low)
B
Dip Switch
C
RCC panel connector
D
E
AC output terminal
F
DC -
G
DC +
CPI User Manual V1.2
TBB Power Co.,Ltd
8
4
4.
.0
0
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Through dipswitch at central panel, you can have some
configuration of the inverter
4
4.
.1
1
L
Lo
ow
w
V
Vo
ol
lt
ta
ag
ge
e
d
di
is
sc
co
on
nn
ne
ec
ct
t
(
(L
LV
VD
D)
)
Through the Dip Switch 1, you can configure the low voltage protection level for your system.
Please find following data.
The following DOD is estimation ONLY. The exact measure of the battery SOC is almost
impossible with only electrical parameter. It may vary according to discharge current, battery
healthy etc.
SW1
1
12
2V
VD
DC
C
m
mo
od
de
el
l
2
24
4V
VD
DC
C
m
mo
od
de
el
l
4
48
8V
VD
DC
C
m
mo
od
de
el
l
e
es
st
t
D
DO
OD
D
r
re
ec
co
om
mm
me
en
nd
da
at
ti
io
on
n
off
11.7VDC
23.4VDC
46.8VDC
ab. 60%
solar or backup
on
10.5VDC
21VDC
42VDC
>90%
mobile
The default setting was OFF, 11.7VDC (12V model) / 23.4VDC (24V model) / 46.8VDC (48V
model)
CPI User Manual V1.2
TBB Power Co.,Ltd
9
4
4.
.2
2
O
Ou
ut
tp
pu
ut
t
V
Vo
ol
lt
ta
ag
ge
e
a
an
nd
d
F
Fr
re
eq
qu
ue
en
nc
cy
y
C
Co
on
nf
fi
ig
gu
ur
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at
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io
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n
Through the Dip Switch 2 and 3, you can configure the output with various voltages for high
voltage model (HV model) and low voltage model (LV model).
D
Di
ip
p
S
Sw
wi
it
tc
ch
h
2
2
D
Di
ip
p
S
Sw
wi
it
tc
ch
h
3
3
O
Ou
ut
tp
pu
ut
t
v
vo
ol
lt
ta
ag
ge
e
o
of
f
H
HV
V
M
MO
OD
DE
EL
L
O
Ou
ut
tp
pu
ut
t
v
vo
ol
lt
ta
ag
ge
e
o
of
f
L
LV
V
M
MO
OD
DE
EL
L
OFF
OFF
230VAC
110VAC
ON
OFF
208VAC
100VAC
OFF
ON
240VAC
127VAC
ON
ON
220VAC
120VAC
Through the Dip Switch 4, you can configure the output frequency.
S
SW
W4
4
H
HV
V
m
mo
od
de
e
L
LV
V
m
mo
od
de
e
off
50HZ
60HZ
on
60HZ
50HZ
N
No
ot
ti
ic
ce
e
Dip switch 5 was preserved without any function at present.