TE Connectivity 2359761-1 User manual

Instruction Sheet
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408-35334
16 APR 2023 Rev A
Figure 1: Crimping Die and Terminal Locator Assembly for HVP800-90 Terminals
1 Introduction
The crimping die assemblies listed in Table 1 are designed to be installed into the modular tool holders listed in
Table 1. The crimping die assemblies are designed to crimp HVP800-90 Terminals. Refer to application
specification 114-94083 for detailed information about these terminals.
Table 1: Crimping die assemblies
Crimping die
assembly
Wire size
Terminal
part number
Modular tool
holders
2359761-1
16.0 mm2
2355358-3
2305470-1
2326378-1
25.0 mm2
2359762-1
35.0 mm2
2-2141211-2
50.0 mm2
3-2141211-2
NOTE
Dimensions in this instruction sheet are in millimeters with [inches in brackets]. Figures are for reference only and are not
drawn to scale.
Read these instructions thoroughly before crimping connectors.
Crimping Die and Terminal Locator
Assembly for HVP800-90 Terminals

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2 Description
Each die assembly consists of a crimper, anvil, wire stopper, and terminal locator assembly (Figure 2).
NOTE
The terminal locator assembly is designed to maintain terminal position during the crimping process and is supplied pre-
assembled to the crimping die.
Figure 2: Components
1
Shank
4
Handle
2
Crimper
5
Terminal locator assembly
3
Wire stopper
6
Anvil

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3 Installing and removing the die assembly
For information concerning die installation or removal, or general performance of the Modular Tool Holder, refer
to the applicable 408 series instruction sheet packaged with the tool holder (Table 2).
Table 2: Instruction sheets
Modular tool holder
Instruction sheet
2305470-1
408-35048
2326378-1
408-35049
Disconnect electrical power before performing maintenance or repair on this equipment.
Disconnect air supply before performing maintenance or repair on this equipment.
During installation, orient the dies so that the alignment dots face toward the wire clamp on the modular tool
holder (Figure 3).
Figure 3: Alignment dots
1
Alignment dots
2
Wire clamp

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4 Crimping
For wire strip length and specific crimp information for each terminal being crimped, refer to the 114 series
application specification listed in section 1.
CAUTION
If the tool holder is equipped with a crimp height (fine adjust) adjustment, you can prevent damage to the terminator, modular
tool holder, or die assembly by starting at setting A on the crimp disc and incrementally adjusting to the specified crimp height.
If the machine has crimp height/shut height adjustment, refer to the applicable 412 series customer manual for guidance.
1. Rotate the handle to lift the wire stopper
2. Insert the terminal into the die assembly and place it on the anvil with the socket end facing the locator.
3. Slide the terminal into the locator until it touches the extrusion pin (Figure 4).
4. Turn the handle back to lower the wire stopper.
Figure 4: Pushing terminal against extrusion pin
1
Extrusion pin
2
Locator
3
Anvil

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5. Open the wire clamp by pressing down on the wire clamp lever (Figure 5).
Figure 5: Wire clamp lever
6. Insert the properly stripped wire into the wire barrel of the terminal.
7. Release the lever to clamp the wire in place.
8. Cycle the terminator to perform the crimp.
9. Remove the crimped product from the terminator.

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5 Inspecting the crimp
For crimp inspection information, refer to the 114 series application specification listed in section 1.
6 Maintenance and inspection
Each die assembly is inspected before shipment. When it arrives at your facility, inspect it immediately to
ensure that it was not damaged during shipping.
6.1 Daily maintenance
Make each operator aware of (and responsible for) the following daily maintenance requirements:
Remove dust, moisture, and other contaminants with a clean, soft brush or soft, lint-free cloth. Do not
use objects that could damage the dies or tool.
When the dies are not in use, store them in a clean, dry area.
6.2 Periodic inspection
Regular inspections should be performed by quality control personnel. A record of scheduled inspections
should remain with the dies or be supplied to personnel responsible for the dies. Perform at least one
inspection per month. Base your inspection frequency on the amount of use, ambient working conditions,
operator training and skill, and established company standards. Perform the inspection as follows:
Remove all contaminants with a clean, soft brush or soft, lint-free cloth. Do not use objects that could
damage the dies.
Inspect the crimp area for flattened, chipped, cracked, worn, or broken areas.
If damage or abnormal wear is evident, replace the tool or dies. Refer to section 7, Replacement and
repair.
7 Replacement and repair
If the dies are damaged or worn excessively, they must be replaced. Order replacement dies through your TE
representative. You can also order parts by any of the following methods:
Go to TE.com and click the Shop TE Store link at the top of the page.
Call [phone].
Write to:
CUSTOMER SERVICE (038-035)
TE CONNECTIVITY CORPORATION
PO BOX 3608
HARRISBURG PA 17105-3608
For customer repair services, call [phone].
8 Revision summary
Since the last revision of this document, the following changes were made:
Initial release