TECO-Westinghouse F510 Series User manual

I
***STATEMENT***
Si Desea descaraga el manual en espanol a este Link: www.tecowestinghouse.com
Table of Contents
Preface.............................................................................................................................0-1
Chapter 1 Safety Precautions........................................................................................1-1
1.1 Before Supplying Power to the Inverter ......................................................................1-1
1.2 Wiring..........................................................................................................................1-1
1.3 Before Operation.........................................................................................................1-2
1.4 Parameters Setting.....................................................................................................1-2
1.5 Operation....................................................................................................................1-2
1.6 Maintenance, Inspection and Replacement................................................................1-3
1.7 Disposal of the Inverter...............................................................................................1-3
Chapter 2 Model Description .........................................................................................2-1
2.1 Nameplate Data.........................................................................................................2-1
2.2 Inverter Models-Motor Power Rating .........................................................................2-2
Chapter 3 Environment and Installation.......................................................................3-1
3.1 Environment................................................................................................................3-1
3.2 Installation...................................................................................................................3-2
3.2.1 Installation Spaces ...........................................................................................3-2
3.2.2 External View ...................................................................................................3-3
3.2.2.1 External View (IP00/ IP20)...................................................................3-3
3.2.3 Warning Labels................................................................................................3-6
3.2.4 Removing the Front Cover and Keypad...........................................................3-7
3.2.4.1 Standard Type (IP00/IP20)............................................................3-8
3.2.4.2 Built-in Filter Type (IP20/IP00)........................................................3-15
3.3 Inverter Wiring ..........................................................................................................3-17
3.3.1 Wire Gauges and Tightening Torque............................................................3-17
3.3.2 Wiring Peripheral Power Devices .................................................................3-18
3.3.3 General Wiring Diagram ...............................................................................3-20
3.3.4 Wiring for Control Circuit Terminals..............................................................3-22
3.3.5Wiring for Main Circuit Terminals .................................................................3-28
3.3.6 Wiring Precautions .......................................................................................3-41
3.3.8 Input Power and Cable Length .....................................................................3-43
3.4 Inverter Specifications..............................................................................................3-44
3.5 Inverter De-rating Based on Carrier Frequency ......................................................3-48
3.6Inverter De-rating Based on Temperature ...............................................................3-52
3.7Inverter Dimensions.................................................................................................3-53
3.7.1 Standard Type (IP00/IP20)...........................................................................3-53
Chapter 4 Keypad and Programming Functions..........................................................4-1
4.1 LCD keypad................................................................................................................4-1
4.1.1 Keypad Display and Keys..............................................................................4-1
4.1.2 Keypad Menu Structure ................................................................................4-3
4.2Parameters.................……………………………………………………………………..4-7
4.3Description of Common Parameters........................................................................4-60

II
Chapter 5 Check Motor Rotation and Direction ...........................................................5-1
Chapter 6 Speed Reference Command Configuration ................................................6-1
6.1 Reference from Keypad .............................................................................................6-1
6.2 Reference from External Analog Signal (0-10V / 4-20mA) ........................................ 6-2
6.3 Reference from Serial Communication RS485 (00-05=3)...........................................6-4
6.4 Reference from two Analog Inputs .............................................................................6-6
6.5 Change Frequency Unit from Hz to rpm ....................................................................6-6
Chapter 7 Operation Method Configuration (Run / Stop)...........................................7-1
7.1 Run/Stop from the Keypad (00-02=0) –Default Setting .............................................7-1
7.2 Run/Stop from External Switch / Contact or Pushbutton (00-02=1)...........................7-2
7.3 Run/Stop from Serial Communication RS485 (00-02=3)............................................7-3
Chapter 8 Motor and Application Specific Settings.....................................................8-1
8.1 Set Motor Nameplate Data (02-01, 02-05)..................................................................8-1
8.2 Acceleration and Deceleration Time (00-14, 00-15)...................................................8-2
8.3 Torque Compensation Gain (01-10) ...........................................................................8-3
8.4 Automatic Energy Savings Function (11-19)...............................................................8-4
8.5 Emergency Stop .........................................................................................................8-6
8.6 Direct / Unattended Startup .......................................................................................8-7
8.7 Analog Output Setup...................................................................................................8-8
Chapter 9 Using PID Control for Constant Flow / Pressure Applications..................9-1
9.1 What is PID Control? ..................................................................................................9-1
9.2 Connect Transducer Feedback Signal (10-01)..........................................................9-3
9.3 Engineering Units .......................................................................................................9-4
9.4 Sleep / Wakeup Function ...........................................................................................9-5
Chapter 10 Troubleshooting and Fault Diagnostics..................................................10-1
10.1 General .................................................................................................................10-1
10.2 Fault Detection Function .......................................................................................10-1
10.3 Warning / Self-diagnosis Detection Function ........................................................10-7
10.4 Auto-tuning Error .................................................................................................10-15
10.5 PM Motor Auto-tuning Error.................................................................................10-16
10.6General troubleshooting.......................................................................................10-17
10.7Troubleshooting of the Inverter............................................................................10-18
10.7.1 Quick troubleshooting of the Inverter........................................................10-18
10.7.2 Troubleshooting for OC, OL error displays ...............................................10-20
10.7.3 Troubleshooting for OV, LV error..............................................................10-21
10.7.4 The motor can not run ..............................................................................10-22
10.7.5 Motor Overheating....................................................................................10-23
10.7.6 Motor runs unbalanced.............................................................................10-24
10.8Routine and periodic inspection...........................................................................10-25
10.9Maintenance........................................................................................................10-26
Chapter 11 Inverter Peripheral devices and Options.................................................11-1
11.1 Braking Resistors and Braking Units ......................................................................11-1
11.2 AC Line Reactors....................................................................................................11-5

III
11.3 Input Noise Filters ..................................................................................................11-5
11.4 Input Current and Fuse Specifications ...................................................................11-6
11.5 Other options .........................................................................................................11-8
11.6 Communication options .......................................................................................11-13
11.7 Protective Cover ...................................................................................................11-13
11.8 NEMA1 Kit............................................................................................................11-14
Appendix-A Instructions for UL....................................................................................A-1
The complete F510 Instruction Manual can be found at www.tecowestinghouse.com

0-1
Preface
The F510 product is an inverter designed to control a three-phase induction motor. Please
read this manual carefully to ensure correct operation, safety and to become familiar with
the inverter functions.
The F510 inverter is an electrical / electronic product and must be installed and handled by
qualified service personnel.
Improper handling may result in incorrect operation, shorter life cycle, or failure of this
product as well as the motor.
All F510 documentation is subject to change without notice. Be sure to obtain the latest
editions for use or visit our website at www.tecowestinghouse.com
Available Documentation:
1. F510 Start-up and Installation Manual
2. F510 Instruction Manual
Read this instruction manual thoroughly before proceeding with installation, connections
(wiring), operation, or maintenance and inspection.
Ensure you have sound knowledge of the inverter and familiarize yourself with all safety
information and precautions before proceeding to operate the inverter.
Please pay close attention to the safety precautions indicated by the warning and
caution symbol.
Warning
Failure to ignore the information indicated by the warning symbol
may result in death or serious injury.
Caution
Failure to ignore the information indicated by the caution symbol
may result in minor or moderate injury and/or substantial property
damage.

1-1
Chapter 1 Safety Precautions
1.1 Before Supplying Power to the Inverter
Warning
The main circuit must be correctly wired. For single phase supply use input terminals (R/L1,
T/L3) and for three phase supply use input terminals (R/L1, S/L2, T/L3). Terminals U/T1,
V/T2, W/T3 must only be used to connect the motor. Connecting the input supply to any of
the U/T1, V/T2 or W/T3 terminals will cause damage to the inverter.
Caution
To avoid the front cover from disengaging or other physical damage, do not carry the
inverter by its cover. Support the unit by its heat sink when transporting. Improper handling
can damage the inverter or injure personnel, and should be avoided.
To avoid the risk of fire, do not install the inverter on or near flammable objects. Install on
nonflammable objects such as metal surfaces.
If several inverters are placed inside the same control panel, provide adequate ventilation
to maintain the temperature below 40°C/104°F (50°C/122°F without a dust cover) to avoid
overheating or fire.
When removing or installing the digital operator, turn off the power first, and then follow the
instructions in this manual to avoid operator error or loss of display caused by faulty
connections. Warning
This product is sold subject to IEC 61800-3. In a domestic environment this product may
cause radio interference in which case the user may need to apply corrective measures.
Over temperature protection function on motor is provided, please follow the description of
control circuit terminals, and refer to the parameter group 08.
1.2 Wiring
Warning
Always turn OFF the power supply before attempting inverter installation and wiring of the
user terminals.
Always turn OFF the power supply before attempting inverter installation and wiring of the
user terminals.
Wiring must be performed by a qualified personnel / certified electrician.
Make sure the inverter is properly grounded. (200V Class: Grounding impedance shall be
less than 100Ω. 400V Class: Grounding impedance shall be less than 10Ω.) It is required
to disconnect the ground wire in the control board to avoid the sudden surge causing
damage on electronic parts if it is improperly grounded.
Please check and test emergency stop circuits after wiring. (Installer is responsible for the
correct wiring.)
Never touch any of the input or output power lines directly or allow any input or output
power lines to come in contact with the inverter case.
Do not perform a dielectric voltage withstand test (megger) on the inverter or this will result
in inverter damage to the semiconductor components.
Caution
The line voltage applied must comply with the inverter’s specified input voltage.
Connect braking resistor and braking unit to the designated terminals.
Do not connect a braking resistor directly to the DC terminals P(+) and N(-),otherwise fire
may result.
Use wire gauge recommendations and torque specifications.
Never connect input power to the inverter output terminals U/T1, V/T2, W/T3.
Do not connect a contactor or switch in series with the inverter and the motor.

1-2
Do not connect a power factor correction capacitor or surge suppressor to the inverter
output.
Ensure the interference generated by the inverter and motor does not affect peripheral
devices.
1.3 Before Operation
Warning
Make sure the inverter capacity matches the parameters 13-00 before supplying power.
Reduce the carrier frequency (parameter 11-01) If the cable from the inverter to the motor
is over 80 ft (25m). A high-frequency current can be generated by stray capacitance
between the cables and result in an overcurrent trip of the inverter, an increase in leakage
current, or an inaccurate current readout.
Be sure to install all covers before turning on power. Do not remove any of the covers while
power to the inverter is on, otherwise electric shock may occur.
Do not operate switches with wet hands, otherwise electric shock may result.
Do not touch inverter terminals when energized even if inverter has stopped, otherwise
electric shock may result.
1.4 Parameter Setting
Caution
Do not connect a load to the motor while performing an auto-tune.
Make sure the motor can freely run and there is sufficient space around the motor when
performing a rotational auto-tune.
1.5 Operation
Warning
Be sure to install all covers before turning on power. Do not remove any of the covers while
power to the inverter is on, otherwise electric shock may occur.
Do not connect or disconnect the motor during operation. This will cause the inverter to trip
and may cause damage to the inverter.
Operations may start suddenly if an alarm or fault is reset with a run command active.
Confirm that no run command is active upon resetting the alarm or fault, otherwise
accidents may occur.
Do not operate switches with wet hands, otherwise electric shock may result.
An external emergency stop switch is enabled when parameter 08-30 is set for the run
permissive function.
It provides an independent external hardware emergency switch, which emergently shuts
down the inverter output in the case of danger.
If automatic restart after power recovery (parameter 07-00) is enabled, the inverter will start
automatically after power is restored.
Make sure it is safe to operate the inverter and motor before performing a rotational
auto-tune.
Do not touch inverter terminals when energized even if inverter has stopped, otherwise
electric shock may result.
Do not check signals on circuit boards while the inverter is running.
After the power is turned off, the cooling fan may continue to run for some time.
Caution
Do not touch heat-generating components such as heat sinks and braking resistors.
Carefully check the performance of motor or machine before operating at high speed,
otherwise Injury may result.
Note the parameter settings related to the braking unit when applicable.
Do not use the inverter braking function for mechanical holding, otherwise injury may result.

1-3
Do not check signals on circuit boards while the inverter is running.
1.6 Maintenance, Inspection and Replacement
Warning
Wait a minimum of 5 minutes after power has been turned OFF before starting an
inspection. Also confirm that the charge light is OFF and that the DC bus voltage has
dropped below 25Vdc. Wait a minimum of 15 minutes while inverter is over 20HP.
Never touch high voltage terminals in the inverter.
Make sure power to the inverter is disconnected before disassembling the inverter.
Only authorized personnel should perform maintenance, inspection, and replacement
operations. (Take off metal jewelry such as watches and rings and use insulated tools.)
Caution
The Inverter can be used in an environment with a temperature range from 14° -104°F
(-10-40°C) and relative humidity of 95% non-condensing.
The inverter must be operated in a dust, gas, mist and moisture free environment.
1.7 Disposal of the Inverter
Caution
Please dispose of this unit with care as an industrial waste and according to your required
local regulations.
The capacitors of inverter main circuit and printed circuit board are considered as
hazardous waste and must not be burned.
The Plastic enclosure and parts of the inverter such as the top cover board will release
harmful gases if burned.
Equipment containing electrical components may not be disposed of together with
domestic waste. It must be separately collected with electrical and electronic waste
according to local and currently valid legislation.

2-1
Chapter 2 Model Description
2.1 Nameplate Data
It is essential to verify the F510 inverter nameplate and make sure that the F510 inverter has the
correct rating so it can be used in your application with the proper sized AC motor.
Unpack the F510 inverter and check the following:
(1) The F510 inverter and quick setting guide are contained in the package.
(2) The F510 inverter has not been damaged during transportation there should be no dents or
parts missing.
(3) The F510 inverter is the type you ordered. You can check the type and specifications on the
main nameplate.
(4) Check that the input voltage range meets the input power requirements.
(5) Ensure that the motor HP matches the motor rating of the inverter.
2.2 Model Identification
F510 - 4 010 –C3 - U E
UL and CE Marks
Input Power Specifications
Output Power Specifications
Series No.
F510
Inverter
Series
Voltage Rating
2: 200V
4: 400V
Motor Rating
001: 1HP
002: 2HP
003: 3HP
005: 5HP
008：8HP
150: 150HP
175: 175HP
215: 215HP
535：535HP
800
：
800HP
Input
Blank: 1Ph/3Ph
3: 3Ph
Operator Type
H: Standard Type (LED Keypad)
C: Standard Type (LCD Keypad)
E: Enhanced Type (LED Keypad)
C: Enhanced Type (LCD Keypad)
Enhanced
Type
Inverter Model and Motor Rating

2-2
Inverter Models –Motor Power Rating：
230V Class
Voltage
A510 Model
Applied
Motor
(HP)
Applied
Motor
(KW)
Filter
with
without
1ph/3ph,
200~240V
+10%/-15%
50/60Hz
F510-2001-C-UE
1
0.75
◎
F510-2002-C-UE
2
1.5
◎
F510-2003-C-UE
3
2.2
◎
3ph, 200~240V
+10%/-15%
50/60Hz
F510-2005-C3-UE
5
3.7
◎
F510-2008-C3-UE
7.5
5.5
◎
F510-2010-C3-UE
10
7.5
◎
F510-2015-C3-UE
15
11
◎
F510-2020-C3-UE
20
15
◎
F510-2025-C3-UE
25
18.5
◎
F510-2030-C3-UE
30
22
◎
F510-2040-C3-UE
40
30
◎
F510-2050-C3-UE
50
37
◎
F510-2060-C3-UE
60
45
◎
F510-2075-C3-UE
75
55
◎
F510-2100-C3-UE
100
75
◎
F510-2125-C3-UE
125
94
◎
F510-2150-C3-UE
150
112
◎

2-3
460V Class
Voltage (Vac)
&
Frequency (Hz)
F510 Model
Motor
Power
(Hp)
Applied
Motor
(kW)
Filter
with
without
3ph
380~480V
+10%/-15%
50/60Hz
F510-4001-C3-UE
1
0.75
◎
F510-4002-C3-UE
2
1.5
◎
F510-4003-C3-UE
3
2.2
◎
F510-4005-C3-UE
5
3.7
◎
F510-4008-C3-UE
7.5
5.5
◎
F510-4010-C3-UE
10
7.5
◎
F510-4015-C3-UE
15
11
◎
F510-4020-C3-UE
20
15
◎
F510-4025-C3-UE
25
18.5
◎
F510-4030-C3-UE
30
22
◎
F510-4040-C3-UE
40
30
◎
F510-4050-C3-UE
50
37
◎
F510-4060-C3-UE
60
45
◎
F510-4075-C3-UE
75
55
◎
F510-4100-C3-UE
100
75
◎
F510-4125-C3-UE
125
94
◎
F510-4150-C3-UE
150
112
◎
F510-4175-C3-UE
175
130
◎
F510-4215-C3-UE
215
160
◎
F510-4250-C3-UE
250
185
◎
F510-4300-C3-UE
300
220
◎
F510-4375-C3-UE
375
280
◎
F510-4425-C3-UE
425
317
◎
F510-4535-C3-UE
535
400
◎
F510-4670-C3-UE
670
500
◎
F510-4800-C3-UE
800
600
◎

3-1
Chapter 3 Environment and Installation
3.1 Environment
The environment will directly affect the proper operation and the life span of the inverter. To
ensure that the inverter will give maximum service life, please comply with the following
environmental conditions:
Protection
Protection
Class
IP20/ IP21/ NEMA 1, IP00
IP55/ NEMA 12*
Ambient Environment
Operating
Temperature
IP20/IP21/IP55: -10°C - +40°C (14 -104 °F)
IP00 (Without Cover): -10°C - +50°C (14-122 °F)
Enhanced type frame 5 is 50°C without de-rating.
The maximum operating temperature is 60°C, but it is required to derate 2% of current
at each additional 1°C.
If several inverters are placed in the same control panel, provide a heat removal means to
maintain ambient temperatures
Storage
Temperature
-20°C - +70°C (-4 -158 °F)
Humidity
95% non-condensing
Relative humidity 5% to 95%, free of moisture.
(Follow IEC60068-2-78 standard)
Altitude
Altitude: Below 1000 m (3281 ft.)
It is required to derate 1% of current at each additional 100 m.
The maximum altitude is 3000 m.
Installation
Site
Avoid direct sunlight.
Avoid exposure to rain or moisture.
Avoid oil mist and salinity.
Avoid corrosive liquid and gas.
Avoid dust, lint fibers, and small metal filings.
Avoid electromagnetic interference (soldering machines, power machines).
Keep away from radioactive and flammable materials.
Avoid vibration (stamping, punching machines etc.).
Add a vibration-proof pad if the situation cannot be avoided.
Shock
Maximum acceleration: 1.2G (12m/s²), from 49.84 to 150 Hz
Displacement amplitude : 0.3mm (peak value), from 10 to 49.84 Hz
(Follow IEC60068-2-6 standard)
*Not standard product in the America’s market.

3-2
3.2 Installation
3.2.1 Installation Spaces
When installing the inverter, ensure that inverter is installed in upright position (vertical
direction) and there is adequate space around the unit to allow normal heat dissipation as per
the following Fig. 3.2.1
5.9in.
150mm 5.9in.
150mm
Air Flow
Ambient
temperature
-10°C to
+40°C
5.9in.
150mm
X
5.9in.
150mm
X
Fig 3.2.1: F510 Installation space
X = 1.18” (30mm) for inverter ratings up to 18.5kW
X = 1.96” (50mm) for inverter ratings 22kW or higher
Important Note: The inverter heatsink temperature can reach up to 90°C/ 194°F during
operation; make sure to use insulation material rated for this temperature.

3-3
3.2.2 External View
3.2.2.1 External View (IP00/ IP20)
(a) 200V 1-7.5HP/ 400V 1-10HP
(Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20, NEMA1)
(b) 200V 10-30HP/ 400V 15-40HP
(Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20, NEMA1)

3-4
(c) 200V 40-50HP/ 400V 50-75HP
(Wall-mounted type, IEC IP20, NEMA1)
(d) 200V 60-125HP/ 400V 100-250HP
(Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20,
NEMA1)

3-5
(e) 200V 150-175HP/ 400V 300-425HP
(Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20)
(f) 400V 535-800HP
(Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20)

3-6
3.2.3 Warning Labels
Important:
Warning information located on the front cover must be read upon installation of
the inverter.
(a) 200V: 1-7.5HP/ 400V: 1-10HP (IP20)
(b) 200V: 10-15HP/ 400V: 15-20HP (IP20)
(c) 200V: 20-175HP/ 400V: 25-800HP(IP20)

3-7
3.2.4 Removing the Front Cover and Keypad
Before making any wiring connections to the inverter, the front cover needs to be
removed.
IP00/ IP20 Type
Caution
It is not required to remove the digital operator before making any wiring connections.
Models 200V,1–30 HP and 400V, 1 –40 HP have a plastic cover. Loosen the screws
and remove the cover to gain access to the terminals and make wiring connections.
Place the plastic cover back and fasten screws when wiring connections have been
made.
Models 200V, 40 - 175HP and 400V, 50 - 800HP have a metal cover. Loosen the
screws and remove the cover to gain access to the terminals and make wiring
connections. Place the metal cover back and fasten screws when wiring connections
have been made.

3-8
3.2.4.1 IP00/ IP20 Type
(a) 200V 1-3HP/ 400V 1-3HP
Step 1: Unscrew Step 2: Remove whole top cover, and
unlock RJ45 connector
Step 3: Make wire connections, lock RJ45 Step 4: Fasten screw
connector and place top cover back

3-9
(b) 200V 5-7.5HP(U Type) 5~10HP (UE Type) /400V 5-10HP
Step 1: Unscrew Step 2: Remove cover
Step 3: Make wire connections and place cover back Step 4: Fasten screw