TECO-Westinghouse F510 Series User manual

INSTRUCTION MANUAL
DOCUMENT - TECO-F510IM
Ver 01: 2017.12
460V Class 3~
Open Chassis / NEMA 1 3.7 - 600 kW
5 - 800 HP
230V Class 3~
Open Chassis / NEMA 1 3.7 - 132 kW
5 - 175 HP
Read all operating instructions before installing,
connecting (wiring), operating, servicing, or inspecting
the inverter.
Ensure that this manual is made available to the end user of
the inverter.
Store this manual in a safe, convenient location.
T
The manual is subject to change without prior notice.
F510
INVERTER
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**** STATEMENT ****
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Table of Contents
Preface........................................................................................................................................................... 0-1
1 Safety Precautions .................................................................................................................................... 1-1
1.1 Before Supplying Power to the Inverter.................................................................................................... 1-1
1.2 Wiring........................................................................................................................................................ 1-2
1.3 Before Operation ...................................................................................................................................... 1-3
1.4 Parameters Setting................................................................................................................................... 1-3
1.5 Operation.................................................................................................................................................. 1-4
1.6 Maintenance, Inspection and Replacement ............................................................................................. 1-5
1.7 Disposal of the Inverter............................................................................................................................. 1-5
2 Model Description ..................................................................................................................................... 2-1
2.1 Nameplate Data........................................................................................................................................ 2-1
2.2 Inverter Models –Motor Power Rating..................................................................................................... 2-2
3 Environment and Installation ................................................................................................................... 3-1
3.1 Environment.............................................................................................................................................. 3-1
3.2 Installation................................................................................................................................................. 3-2
3.3 External View............................................................................................................................................ 3-3
3.4 Warning Labels......................................................................................................................................... 3-4
3.5 Removing the Front Cover and Keypad................................................................................................... 3-5
3.5.1 Standard type (IP00/IP20) .............................................................................................................. 3-8
3.6 Wire Gauges and Tightening Torque ..................................................................................................... 3-15
3.7 Wiring Peripheral Power Devices........................................................................................................... 3-16
3.8 General Wiring Diagram......................................................................................................................... 3-18
3.9 User Terminals ....................................................................................................................................... 3-19
3.10 Power Terminals................................................................................................................................... 3-22
3.11 Input / Output Section Block Diagram .................................................................................................. 3-26
3.11.1 Cooling Fan Supply Voltage Selection (400V class) .................................................................. 3-30
3.12 Inverter Wiring ...................................................................................................................................... 3-31
3.13 Input Power and Motor Cable Length................................................................................................... 3-32
3.14 Cable Length vs, Carrier Frequency .................................................................................................... 3-32
3.15 Installing an AC Line Reactor............................................................................................................... 3-32
3.16 Power Input Wire Size, NFB and MCB Part Numbers ......................................................................... 3-33
3.17 Control Circuit Wiring............................................................................................................................ 3-35
3.18 Inverter Specifications .......................................................................................................................... 3-37
3.19 General Specifications.......................................................................................................................... 3-39
3.20 Inverter Derating Based on Carrier Frequency .................................................................................... 3-41
3.21 Inverter Derating Based on Temperature............................................................................................. 3-45
3.22 Inverter Dimensions.............................................................................................................................. 3-46
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4. Keypad and Programming Functions .................................................................................................... 4-1
4.1 LCD Keypad ............................................................................................................................................. 4-1
4.1.1 Keypad Display and Keys............................................................................................................... 4-1
4.1.2 Keypad Menu Structure .................................................................................................................. 4-3
4.2 Parameters............................................................................................................................................... 4-8
4.3 Description of Parameters...................................................................................................................... 4-64
5. Check Motor Rotation and Direction.......................................................................................................5-1
6. Speed Reference Command Configuration............................................................................................6-1
6.1 Reference from the Keypad.......................................................................................................................6-1
6.2 Reference from an Analog Signal (0-10V / 4-20mA) / Speed Pot.............................................................6-2
6.3 Reference from Serial Communication RS485 .........................................................................................6-4
6.4 Reference from two Analog Inputs............................................................................................................6-6
6.5 Change Frequency Unit from Hz to rpm....................................................................................................6-6
7. Operation Method Configuration (Run / Stop)........................................................................................7-1
7.1 Run / Stop from the Keypad......................................................................................................................7-1
7.2 Run / Stop from External Switch / Contact or Pushbutton ........................................................................7-2
7.3 Run / Stop from Serial Communication RS485.........................................................................................7-4
8. Motor and Application Specific Settings ................................................................................................8-1
8.1 Set Motor Nameplate Data........................................................................................................................8-1
8.2 Acceleration and Deceleration Time .........................................................................................................8-2
8.3 Automatic Energy Savings Functions........................................................................................................8-3
8.4 Emergency Stop........................................................................................................................................8-5
8.5 Direct / Unattended Startup.......................................................................................................................8-6
8.6 Analog Output Setup .................................................................................................................................8-7
9. Using PID Control for Constant Flow / Pressure Applications.............................................................9-1
9.1 What is PID Control...................................................................................................................................9-1
9.2 Connect Transducer Feedback Signal .....................................................................................................9-3
9.3 Engineering Units ......................................................................................................................................9-4
9.4 Sleep / Wakeup Function ..........................................................................................................................9-5
10 Troubleshooting and Fault Diagnostics.............................................................................................. 10-1
10.1 General................................................................................................................................................. 10-1
10.2 Fault Detection Function....................................................................................................................... 10-1
10.3 Warning / Self-diagnosis Detection Function ....................................................................................... 10-6
10.4 Auto-tuning Error ................................................................................................................................ 10-13
10.5 PM Motor Auto-tuning Error................................................................................................................ 10-14
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11 Inverter Peripheral Devices and Option.............................................................................................. 11-1
11.1 Braking Resistors and Braking Units ................................................................................................... 11-1
11.2 AC Line Reactors ................................................................................................................................. 11-3
11.3 Output Filters ....................................................................................................................................... 11-4
11.4 Input Current and Fuse Specifications .................................................................................................11-5
11.5 Other options ....................................................................................................................................... 11-6
11.6 Communication options ..................................................................................................................... 11-10
Appendix A: Single and Multi-Pump Wiring ...............................................................................................A1
Appendix B: UL Instructions........................................................................................................................B1
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0-1
Preface
The F510 product is an inverter designed to control a three-phase induction motor. Please read this manual
carefully to ensure correct operation and safety aspects to become familiar with the inverter functions.
The F510 inverter is an electrical / electronic product and must be installed and handled by qualified service
personnel.
Improper handling may result in incorrect operation, shorter life cycle, or failure of this product as well as the
motor.
All F510 documentation is subject to change without notice. Be sure to obtain the latest editions for use or visit our
website at www.tecowestinghouse.com , for documentation in Spanish visit www.tecowestinghouse.com.mx
Read this Instruction Manual thoroughly before proceeding with installation, connections (wiring), operation, or
maintenance and inspection.
Ensure you have thorough knowledge of the inverter and familiarize yourself with all safety information and
precautions before proceeding to operate the inverter. Read the this Instruction Manual for detailed description
on parameters.
Please pay close attention to the safety precautions indicated by the warning and caution symbol.
Warning
Failure to ignore the information indicated by the warning symbol may result in
death or serious injury.
Caution
Failure to ignore the information indicated by the caution symbol may result in
minor or moderate injury and/or substantial property damage.
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1-1
1. Safety Precautions
1.1 Before supplying Power to the Inverter
Warning
The main circuit must be correctly wired. For single phase supply use input terminals (R/L1, T/L3) and for
three phase supply use input terminals (R/L1, S/L2, T/L3). Terminals U/T1, V/T2, W/T3 must only be
used to connect the motor. Connecting the input supply to any of the U/T1, V/T2 or W/T3 terminals will
cause damage to the inverter.
Caution
To avoid the front cover from disengaging or other physical damage, do not carry the inverter by
its cover. Support the unit by its heat sink when transporting. Improper handling can damage the
inverter or injure personnel, and should be avoided.
To avoid the risk of fire, do not install the inverter on or near flammable objects. Install on
nonflammable objects such as metal surfaces.
If several inverters are placed inside the same control enclosure, provide adequate ventilation to
maintain the temperature below 40°C/104°F (50°C/122°F without a dust cover) to avoid
overheating or fire.
When removing or installing the digital operator, turn off the power first, and then follow the
instructions in this manual to avoid operator error or loss of display caused by faulty connections.
Warning
This product is sold subject to IEC 61800-3. In a domestic environment this product may cause radio
interference in which case the user may need to apply corrective measures.
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1-2
1.2 Wiring
Warning
Always turn OFF the power supply before attempting inverter installation and wiring of the user
terminals.
Wiring must be performed by a qualified personnel / certified electrician.
Make sure the inverter is properly grounded. (230V Class: Grounding impedance shall be less
than 100Ω. 460V Class: Grounding impedance shall be less than 10Ω.)
Please check and test emergency stop circuits after wiring. (Installer is responsible for the correct
wiring.)
Never touch any of the input or output power lines directly or allow any input of output power lines to
come in contact with the inverter case.
Do not perform a dielectric voltage withstand test (megger) on the inverter this will result in inverter
damage to the semiconductor components.
Caution
The line voltage applied must comply with the inverter’s specified input voltage. (See product
nameplate section 2.1)
Connect braking resistor and braking unit to the designated terminals. (See section 3.10)
Do not connect a braking resistor directly to the DC terminals P(+) and N(-),otherwise fire may result.
Use wire gauge recommendations and torque specifications. (See Wire Gauge and Torque
Specification section 3.6)
Never connect input power to the inverter output terminals U/T1, V/T2, W/T3.
Do not connect a contactor or switch in series with the inverter and the motor.
Do not connect a power factor correction capacitor or surge suppressor to the inverter output.
Ensure the interference generated by the inverter and motor does not affect peripheral devices.
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1-3
1.3 Before Operation
Warning
Make sure the inverter capacity matches the parameters 13-00.
Reduce the carrier frequency (parameter 11-01) If the cable from the inverter to the motor is
greater than 80 ft (25m), refer to table 3.14.1. A high-frequency current can be generated by stray
capacitance between the cables and result in an overcurrent trip of the inverter, an increase in
leakage current, or an inaccurate current readout.
Be sure to install all covers before turning on power. Do not remove any of the covers while power to
the inverter is on, otherwise electric shock may occur.
Do not operate switches with wet hands, otherwise electric shock may result.
Do not touch inverter terminals when energized even if inverter has stopped, otherwise electric shock
may result.
1.4 Parameter Setting
Caution
Do not connect a load to the motor while performing a rotational auto-tune.
Make sure the motor can freely run and there is sufficient space around the motor when
performing a rotational auto-tune.
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1-4
1.5 Operation
Warning
Be sure to install all covers before turning on power. Do not remove any of the covers while power to
the inverter is on, otherwise electric shock may occur.
Do not connect or disconnect the motor during operation. This will cause the inverter to trip and
may cause damage to the inverter.
Operations may start suddenly if an alarm or fault is reset with a run command active. Confirm that no
run command is active upon resetting the alarm or fault, otherwise accidents may occur.
Do not operate switches with wet hands, otherwise electric shock may result.
All F510 inverters have an independent external hardware emergency switch, which immediately
shuts down the inverter output in the case of danger.
If automatic restart after power recovery (parameter 07-00) is enabled, the inverter will start
automatically after power is restored.
Make sure it is safe to operate the inverter and motor before performing a rotational auto-tune.
Do not touch inverter terminals when energized even if inverter has stopped, otherwise electric shock
may result.
Do not check signals on circuit boards while the inverter is running.
After the power is turned off, the cooling fan may continue to run for some time.
Caution
Do not touch heat-generating components such as heat sinks and braking resistors.
Carefully check the performance of motor or machine before operating at high speed, otherwise
Injury may result.
Note the parameter settings related to the braking unit when applicable.
Do not use the inverter braking function for mechanical holding, otherwise injury may result.
Do not check signals on circuit boards while the inverter is running.
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1-5
1.6 Maintenance, Inspection and Replacement
Warning
Wait a minimum of five minutes after power has been turned OFF before starting an inspection. Also
confirm that the charge light is OFF and that the DC bus voltage has dropped below 25Vdc.
Never touch high voltage terminals in the inverter.
Make sure power to the inverter is disconnected before disassembling the inverter.
Only authorized personnel should perform maintenance, inspection, and replacement operations.
(Remove any metal jewelry such as watches and rings and use insulated tools.)
Caution
The Inverter can be used in an environment with a temperature range from 14° -104°F (-10-40°C)
and relative humidity of 95% non-condensing.
The inverter must be operated in a dust, gas, mist and moisture free environment.
1.7 Disposal of the Inverter
Caution
Please dispose of this unit with care as an industrial waste and according to your any local
regulations.
The capacitors of inverter main circuit and printed circuit board are considered as hazardous
waste and must not be burned.
The Plastic enclosure and parts of the inverter such as the top cover board will release harmful
gases if burned.
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2-1
2. Model Description
2.1 Nameplate Data
It is essential to verify the F510 inverter nameplate and make sure that the F510 inverter has the correct rating so
it can be applied with the proper sized AC motor.
Unpack the F510 inverter and check the following:
(1) The F510 inverter and instruction manual (this document) are contained in the package.
(2) The F510 inverter has not been damaged during transportation there should be no dents or parts missing.
(3) The F510 inverter is the correct ratings as ordered. Check the type and specifications on the main nameplate.
(4) Check that the input voltage range meets the input power requirements.
(5) Ensure that the motor full load amp rating matches the output rating of the inverter.
Inverter Model
Input Power Specifications
Output Power Specifications
Series No
UL and CE Marks
MODEL : F510-4010-C3
INPUT : AC 3PH 380-480V (+10%,-15%) 50/60Hz 18.2A
OUTPUT : AC 3PH 380-480V 0-400Hz 17.5A IP20/NEMA1
P/N BARCODE S/N BARCODE
Model Identification
F510 Inverter Series
F510 - 4 010 - C 3
2:
4:
230V
460V
Voltage Rating
001:
002:
...
800:
1 HP
2 HP
...
800 HP
Motor Rating
H:
C:
LED Operator
LCD Operator
Operator Type
3: 3Ph
Input
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2-2
2.2 Inverter Models –Motor Power Rating (ND –Normal Duty / Variable Torque)
230V Class
Voltage (Vac) /
Frequency (Hz)
F510 Model
Motor Power
(HP)
Applied Motor
(kW)
Operator
LED
LCD
3ph
200~240V
+10%/-15%
50/60Hz
F510-2001-H-U
1
0.75
◎
F510-2001-C-U
1
0.75
◎
F510-2002-H-U
2
1.5
◎
F510-2002-C-U
2
1.5
◎
F510-2003-H-U
3
2.2
◎
F510-2003-C-U
3
2.2
◎
F510-2005-H3-U
5
3.7
◎
F510-2005-C3-U
5
3.7
◎
F510-2008-H3-U
7.5
5.5
◎
F510-2008-C3-U
7.5
5.5
◎
F510-2010-H3-U
10
7.5
◎
F510-2010-C3-U
10
7.5
◎
F510-2015-H3-U
15
11
◎
F510-2015-C3-U
15
11
◎
F510-2020-H3-U
20
15
◎
F510-2020-C3-U
20
15
◎
F510-2025-H3-U
25
18.5
◎
F510-2025-C3-U
25
18.5
◎
F510-2030-H3-U
30
22
◎
F510-2030-C3-U
30
22
◎
F510-2040-H3-U
40
30
◎
F510-2040-C3-U
40
30
◎
F510-2050-H3-U
50
37
◎
F510-2050-C3-U
50
37
◎
F510-2060-H3-U
60
45
◎
F510-2060-C3-U
60
45
◎
F510-2075-H3-U
75
55
◎
F510-2075-C3-U
75
55
◎
F510-2100-H3-U
100
75
◎
F510-2100-C3-U
100
75
◎
F510-2125-H3-U
125
94
◎
F510-2125-C3-U
125
94
◎
F510-2150-H3-U
150
112
◎
F510-2150-C3-U
150
112
◎
F510-2175-H3-U
175
130
◎
F510-2175-C3-U
175
130
◎
Note: Short Circuit Rating: 200V Class: 5KA.
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2-3
460V Class
Voltage (Vac) /
Frequency (Hz)
F510 Model
Motor Power
(HP)
Applied Motor
(kW)
Operator
LED
LCD
3ph
380~480V
+10%/-15%
50/60Hz
F510-4005-H3-U
5
3.7
◎
F510-4005-C3-U
5
3.7
◎
F510-4008-C3-U
7.5
5.5
◎
F510-4010-C3-U
10
7.5
◎
F510-4015-C3-U
15
11
◎
F510-4020-C3-U
20
15
◎
F510-4025-C3-U
25
18.5
◎
F510-4030-C3-U
30
22
◎
F510-4040-C3-U
40
30
◎
F510-4050-H3-U
50
37
◎
F510-4050-C3-U
50
37
◎
F510-4060-H3-U
60
45
◎
F510-4060-C3-U
60
45
◎
F510-4075-H3-U
75
55
◎
F510-4075-C3-U
75
55
◎
F510-4100-H3-U
100
75
◎
F510-4100-C3-U
100
75
◎
F510-4125-H3-U
125
94
◎
F510-4125-C3-U
125
94
◎
F510-4150-H3-U
150
112
◎
F510-4150-C3-U
150
112
◎
F510-4175-H3-U
175
130
◎
F510-4175-C3-U
175
130
◎
F510-4215-H3-U
215
160
◎
F510-4215-C3-U
215
160
◎
F510-4250-H3-U
250
185
◎
F510-4250-C3-U
250
185
◎
Note: Short Circuit Rating: 460V Class: 5KA.
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2-4
460V Class (Continued)
Voltage (Vac) /
Frequency (Hz)
F510 Model
Motor Power
(HP)
Applied Motor
(kW)
Operator
LED
LCD
3ph
380~480V
+10%/-15%
50/60Hz
F510-4300-H3-U
300
220
◎
F510-4300-C3-U
300
220
◎
F510-4375-H3-U
375
280
◎
F510-4375-C3-U
375
280
◎
F510-4425-H3-U
425
317
◎
F510-4425-C3-U
425
317
◎
F510-4535-H3-U
535
400
◎
F510-4535-C3-U
535
400
◎
F510-4670-H3-U
670
500
◎
F510-4670-C3-U
670
500
◎
F510-4800-H3-U
800
600
◎
F510-4800-C3-U
800
600
◎
Note: Short Circuit Rating: 400V Class: 5KA.
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3-1
3. Environment and Installation
3.1 Environment
The environment will directly affect the proper operation and the life span of the inverter. To ensure
that the inverter will give maximum service life, please comply with the following environmental
conditions:
Protection
Protection Class
IP20 / NEMA 1 or IP00
NEMA 12
Operating
Temperature
Ambient Temperature: (-10°C to +40°C (14 to 104 °F)
Without Cover: -10°C to +50°C (14 to 122 °F)
If several inverters are placed in the same control panel, provide additional
cooling to maintain ambient temperatures below 40°C
Storage
Temperature
-20°C - +70°C (-4 to158 °F)
Humidity:
95% non-condensing
Relative humidity 5% to 95%, free of moisture.
(Follow IEC60068-2-78 standard)
Altitude:
< 3,281 ft. (1000m)
Installation Site:
Avoid exposure to rain or moisture.
Avoid direct sunlight.
Avoid oil mist and salinity.
Avoid corrosive liquid and gas.
Avoid dust, lint fibers, and metal filings.
Keep away from radioactive and flammable materials.
Avoid electromagnetic interference (soldering machines, power machines).
Avoid vibration (stamping, punching machines etc.).
Add a vibration-proof pad if vibration cannot be avoided.
Shock
Maximum acceleration: 1.2G (12m/s²), from 49.84 to 150 Hz
Displacement amplitude : 0.3mm (peak value), from 10 to 49.84 Hz
(Follow IEC60068-2-6 standard)
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3-2
3.2 Installation
When installing the inverter, ensure that inverter is installed in upright position (vertical direction) and there
is adequate space around the unit to allow normal heat dissipation as per the following Fig. 3.2.1
5.9in.
150mm
X
5.9in.
150mm
Air Flow
Ambient
temperature
-10 to +40°C
5.9in.
150mm
X
5.9in.
150mm
Fig 3.2.1: F510 Installation space
X = 1.18” (30mm) for inverter ratings up to 25HP
X = 1.96” (50mm) for inverter ratings 30HP or higher
Important Note: The inverter heatsink temperature can reach up to 194°F / 90°C during operation; Use
insulation material rated for this temperature.
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3-3
3.3 External View
(a) 200V 1-7.5HP/ 400V 1-10HP
(Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20, NEMA1)
(b) 200V 10-30HP/ 400V 15-40HP
(Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20, NEMA1)
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3-4
(c) 200V 40-50HP/ 400V 50-75HP
(Wall-mounted type, IEC IP20, NEMA1)
(d) 200V 60-125HP/ 400V 100-250HP
(Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20, NEMA1)
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3-5
(e) 200V 150-175HP/ 400V 300-425HP
(Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20)
(f) 400V 535-800HP
(Wall-mounted type, IEC IP00) (Wall-mounted type, IEC IP20)
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3-6
3.4 Warning Labels
Important: Warning information located on the front cover must be read upon installation of the inverter.
(a) 200V: 5 ~ 7.5HP / 400V: 5 ~ 10HP (IP20) (b) 200V: 10 ~15HP / 400V: 15 ~ 20HP
(c) 200V: 20 ~ 125HP / 400V: 20 ~ 250HP (d) 400V: 5 ~ 100HP / 400V: 5 ~ 100HP
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Send Quote Requests to [email protected]
Call [phone] to talk to an expert