Tekon Plus Series User manual

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PLUS Wireless Systems Products Manual
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Table of contents
TECHNICAL SUPPORT AND ASSISTANCE ............................................................................................................. 6
WARNINGS AND SAFETY..................................................................................................................................... 7
DISTRIBUTION..................................................................................................................................................... 8
BEFORE BEGINNING THE INSTALLATION ............................................................................................................ 8
CHAPTER 1 – PLUS WIRELESS SYSTEM OVERVIEW ................................................................................................. 9
INTRODUCTION .................................................................................................................................................. 9
REFERENCES........................................................................................................................................................ 9
CHAPTER 2 – PRODUCTS....................................................................................................................................... 10
PLUS TRANSMITTER TWP4AI ............................................................................................................................ 10
MECHANICAL INTERFACE AND DIMENSIONS ............................................................................................... 10
BLOCK DIAGRAM .......................................................................................................................................... 11
LABELS .......................................................................................................................................................... 11
LEDS AND BUTTONS WORKFLOW................................................................................................................. 11
WIRING ......................................................................................................................................................... 12
ANALOG INPUTS ........................................................................................................................................... 14
DIGITAL INPUT .............................................................................................................................................. 15
CONFIGURATION .......................................................................................................................................... 17
DIGITAL OUTPUTS......................................................................................................................................... 17
PLUS HEAD TRANSMITTER TWPH-1UT ............................................................................................................. 19
MECHANICAL INTERFACE AND DIMENSIONS ............................................................................................... 19
BLOCK DIAGRAM .......................................................................................................................................... 19
LABELS .......................................................................................................................................................... 20
LEDS AND BUTTONS WORKFLOW................................................................................................................. 20
DEVICE .......................................................................................................................................................... 21
SENSOR INPUT .............................................................................................................................................. 21
WIRING ............................................................................................................................................................. 22
PLUS TRANSMITTER TWP-4AI4DI1UT ............................................................................................................... 23
MECHANICAL INTERFACE AND DIMENSIONS ............................................................................................... 23
BLOCK DIAGRAM .......................................................................................................................................... 24
LABELS .......................................................................................................................................................... 24
LEDS AND BUTTONS WORKFLOW................................................................................................................. 24
WIRING ......................................................................................................................................................... 25
DEVICE .......................................................................................................................................................... 27
SENSOR INPUT .............................................................................................................................................. 28
ANALOG INPUTS ........................................................................................................................................... 28
DIGITAL INPUTS ............................................................................................................................................ 30

PLUS Wireless Systems Products Manual
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DIGITAL INPUTS BEHAVIOURS ...................................................................................................................... 32
DIGITAL OUTPUTS......................................................................................................................................... 33
PLUS REPEATER WRP001.................................................................................................................................. 36
MECHANICAL INTERFACE AND DIMENSIONS ............................................................................................... 36
BLOCK DIAGRAM .......................................................................................................................................... 37
LABELS .......................................................................................................................................................... 37
LEDS AND BUTTONS WORKFLOW................................................................................................................. 37
WIRING ............................................................................................................................................................. 39
PLUS GATEWAY WGW420 ................................................................................................................................ 40
MECHANICAL INTERFACE AND DIMENSIONS ............................................................................................... 40
BLOCK DIAGRAM .......................................................................................................................................... 41
LABELS .......................................................................................................................................................... 41
LEDS WORKFLOW ......................................................................................................................................... 41
WIRING ......................................................................................................................................................... 42
MODBUS ....................................................................................................................................................... 42
REMOTE DEVICES.......................................................................................................................................... 43
TAB LAYOUT.................................................................................................................................................. 43
COMMON DATA ........................................................................................................................................... 44
TWP4AI ......................................................................................................................................................... 44
TWPH-1UT .................................................................................................................................................... 44
TWP-4AI4DI1UT ............................................................................................................................................ 44
ANALOG OUTPUTS........................................................................................................................................ 45
CHAPTER 3 – SYSTEM CONFIGURATION............................................................................................................... 47
OPERATION MODE ........................................................................................................................................... 47
SITE SURVEY FEATURE ...................................................................................................................................... 47
MODBUS MAPPING .......................................................................................................................................... 48
HOLDING REGISTERS – TRANSMITTERS DATA .............................................................................................. 48
HOLDING REGISTERS – TRANSMITTERS DATA .............................................................................................. 48
COILS REGISTERS (GATEWAY)....................................................................................................................... 49
CONFIGURATION .............................................................................................................................................. 49
APPENDIX.............................................................................................................................................................. 50
TECHNICAL SPECIFICATIONS............................................................................................................................. 50
PLUS TRANSMITTER TWP4AI ............................................................................................................................ 50
PLUS HEAD TRANSMITTER TWPH-1UT ............................................................................................................. 52
PLUS REPEATER WRP001.................................................................................................................................. 54
PLUS GATEWAY WGW420 ................................................................................................................................ 55
PLUS TRANSMITTER TWP-4AI4DI1UT ............................................................................................................... 56

PLUS Wireless Systems Products Manual
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Table of figures
Figure 1 - TWP4AI transmitter mechanical interface and dimensions ................................................................. 10
Figure 2 - Block diagram of TWP4AI transmitter .................................................................................................. 11
Figure 3 - Labels of TWP4AI transmitter............................................................................................................... 11
Figure 4 - TWP4AI PCB and connectors ................................................................................................................ 13
Figure 5 - Analog inputs tab in Tekon Configurator software .............................................................................. 14
Figure 6 - Analog inputs options in Tekon Configurator software........................................................................ 15
Figure 7 - Digital input tab in Tekon Configurator software................................................................................. 16
Figure 8 - Digital input options in Tekon Configurator software .......................................................................... 16
Figure 9 - Digital outputs tab in Tekon Configurator software............................................................................. 17
Figure 10 – TWPH-1UT transmitter mechanical interface and dimensions ......................................................... 19
Figure 11 - Block diagram of TWPH-1UT transmitter ........................................................................................... 19
Figure 12 - Labels of TWPH-1UT transmitter........................................................................................................ 20
Figure 13 - Device tab in Tekon Configurator software........................................................................................ 21
Figure 14 - Sensor input tab in Tekon Configurator software .............................................................................. 22
Figure 15 - TWPH-1UT wire connections.............................................................................................................. 22
Figure 16 – TWP-4AI4DI1UT transmitter mechanical interface and dimensions ................................................. 23
Figure 17 - Block diagram of TWP-4AI4DI1UT ...................................................................................................... 24
Figure 18 - Labels of TWP-4AI4DI1UT transmitter................................................................................................ 24
Figure 19 - TWP-4AI4DI1UT PCB and connectors................................................................................................. 26
Figure 20 - PT100 connection ............................................................................................................................... 26
Figure 21 - Thermocouple connection.................................................................................................................. 26
Figure 22 - Device tab in Tekon Configurator software........................................................................................ 27
Figure 23 - Sensor input tab in Tekon Configurator software .............................................................................. 28
Figure 24 - Analog inputs tab in Tekon Configurator software ............................................................................ 29
Figure 25 - Analog inputs options in Tekon Configurator software...................................................................... 29
Figure 26 - Digital inputs tab in Tekon Configurator software ............................................................................. 30
Figure 27 - Digital input options in Tekon Configurator software ........................................................................ 31
Figure 28 - Digital Inputs configuration and options ............................................................................................ 32
Figure 29 - Behaviour of digital input activation by Falling Edge.......................................................................... 32
Figure 30 - Behaviour of digital input activation by Raising Edge......................................................................... 33
Figure 31 - Behaviour of digital input activation by Both ..................................................................................... 33
Figure 32 - Digital outputs tab in Tekon Configurator software........................................................................... 33
Figure 33 - Digital outputs tab in Tekon Configurator software........................................................................... 35
Figure 34 – WRP001 repeater mechanical interface and dimensions.................................................................. 36
Figure 35 - Block diagram of WRP001 repeater ................................................................................................... 37
Figure 36 - Labels of WRP001 repeater ................................................................................................................ 37
Figure 37 - Configuration of WRP001 repeater at Tekon Configurator software................................................. 38
Figure 38 - PLUS Repeater WRP001 wiring........................................................................................................... 39
Figure 39 – WGW420 gateway mechanical interface and dimensions ................................................................ 40
Figure 40 - Block diagram of WGW420 gateway.................................................................................................. 41
Figure 41 - Labels of WGW420 gateway............................................................................................................... 41
Figure 42 - Connections in PLUS WGW420 gateway ............................................................................................ 42
Figure 43 - Tekon Configurator layout of remote devices tab.............................................................................. 43
Figure 44 - TWP4AI layout of remote devices tab ................................................................................................ 43
Figure 45 - TWPH-1UT layout of remote devices tab ........................................................................................... 43
Figure 46 - Tekon Configurator layout of analog outputs tab .............................................................................. 45
Figure 47 - Transmitter operation mode configuration in Tekon Configurator ................................................... 47

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Index of tables
Table 1 - TWP4AI LED behaviours......................................................................................................................... 12
Table 2 - TWP4AI buttons behaviours .................................................................................................................. 12
Table 3 - TWP4AI connectors and functionality ................................................................................................... 14
Table 4 - Description of the possible configurations for digital input trigger....................................................... 16
Table 5 - Description of the digital output states related to the Link Lost Output............................................... 17
Table 6 - Description of Remote Control output features.................................................................................... 18
Table 7 - Description of External Power output ................................................................................................... 18
Table 8 - TWPH-1UT LED behaviours.................................................................................................................... 20
Table 9 - TWPH-1UT button behaviours............................................................................................................... 20
Table 10 - Description of Tekon Configurator “Device” tab of TWPH-1UT.......................................................... 21
Table 11 - TWP-4AI4DI1UT LEDs behaviours........................................................................................................ 25
Table 12 - TWP-4AI4DI1UT buttons behaviours ................................................................................................... 25
Table 13 - Description of TWP-4AI4DI1UT connections ....................................................................................... 27
Table 14 - Description of Tekon Configurator "Device" tab for TWP-4AI4DI1UT................................................. 28
Table 15 - Description of the possible configurations for digital input trigger..................................................... 31
Table 16 - Description of the digital output states related to the Link Lost Output............................................. 34
Table 17 - Description of Remote Control output features.................................................................................. 34
Table 18 - Description of External Power Control Output value .......................................................................... 34
Table 19 - WRP001 LED behaviours...................................................................................................................... 38
Table 20 - WRP001 buttons behaviours ............................................................................................................... 38
Table 21 - WGW420 LED behaviours.................................................................................................................... 41
Table 22 - Modbus addresses............................................................................................................................... 43
Table 23 - Description of each label from Tekon Configurator window............................................................... 44
Table 24 - Description of each label from Tekon Configurator window (TWP4AI)............................................... 44
Table 25 - Description of each label from Tekon Configurator window (TWPH-1UT).......................................... 44
Table 26 - Description of each label from Tekon Configurator window (TWP-4AI4DI1UT) ................................. 45
Table 27 - Description of each label from Tekon Configurator window (Analog outputs)................................... 45
Table 28 - Modbus mapping - Holding Registers.................................................................................................. 48
Table 29 - Modbus mapping - Holding Registers - Analog output index .............................................................. 48
Table 30 - Coils address and description .............................................................................................................. 49

PLUS Wireless Systems Products Manual
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COPYRIGHT
The documentation included with this product are copyrighted by Tekon Electronics. All rights are reserved.
Tekon Electronics reserves the right to make improvements in the products described in this manual at any time
without notice. No part of this manual may be reproduced, copied, translated, or transmitted in any form or by
any means without a written permission of Tekon Electronics. The information provided in this manual is
intended to be accurate and reliable. However, Tekon Electronics assumes no responsibility for its use, nor for
any infringements of the rights of third parties that may result from its use.
PRODUCT WARRANTY
Tekon Electronics warrants the original purchaser that each of its products will be free from defects in materials
and workmanship for one year from the date of purchase. If the unit malfunctions, it must be returned to the
factory for evaluation. Upon examination by Tekon Electronics, if the unit is found to be defective, it will be
repaired or replaced at no charge. This warranty is null if the unit shows evidence of having been tampered with
or shows evidence of having been damaged as a result of excessive corrosion, current, heat, moisture or
vibration; improper specification; misapplication; misuse or other operating conditions outside of Tekon
Electronics control. Components in which wear is not warranted, include but are not limited to contact points.
Tekon Electronics warranty does not apply to defects resulting from any action of the purchaser, including but
not limited to mishandling, operation outside of design limits, improper repair, or unauthorized modification.
This warranty does not apply to any products that have been repaired or altered by persons other than repair
personnel authorized by Tekon Electronics. Tekon Electronics assumes no liability or damage under the terms of
this warranty because of such events.
Tekon Electronics assumes no responsibility for damage cause due to manufacturing and/or improper
use/installation.
For out-of-warranty repairs, customers are billed according to the cost of replacement materials, service time,
and freight. Please consult your dealer for more details.
Tekon Electronics reserves the right not to accept products for repair under and out of warranty if the following
conditions are met:
-If the product is not shipped with the serial number or other unique identifying element;
-If the product sent was not what the client intended;
TECHNICAL SUPPORT AND ASSISTANCE
Visit the Tekon Electronics web site at https://www.tekonelectronics.com/en/support/ where you can find the
latest updates about the product.
Contact your distributor or sales representative for technical support if you need additional assistance. Please
have the following information ready before you call:
–Product name and serial number
–Description of your peripheral attachments
–Description of your configuration software (version, etc.)
–A complete description of the problem
–The exact wording of any error.

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WARNINGS AND SAFETY
1. Read these safety instructions carefully.
2. Keep this User Manual for later reference.
3. Disconnect this equipment from power supply before cleaning. Use a damp cloth. Do not use liquid or spray
detergents for cleaning.
4. Keep this equipment away from humidity.
5. Put this equipment on a reliable surface during installation. Dropping it or letting it fall may cause damage.
6. Make sure the voltage of the power source is correct before connecting the equipment to the power outlet.
7. Position the power cord so that people cannot step on it. Do not place anything over the power cord.
8. All cautions and warnings on the equipment should be noted.
9. If the equipment is not used for a long time, disconnect it from the power source to avoid damage by transient
overvoltage.
10. Never put any liquid into an opening. This may cause fire or electrical shock.
11. If one of the following situations arises, get the equipment checked by service personnel:
–The power cord or plug is damaged.
–Liquid has penetrated the equipment.
–The equipment has been exposed to moisture.
–The equipment does not work well, or you cannot get it to work according to the user's manual.
–The equipment has been dropped and damaged.
–The equipment has obvious signs of breakage.
12. DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT WHERE THE STORAGE TEMPERATURE MAY GO
BELOW THE RECOMMENDED IN THE DATASHEET. THIS COULD DAMAGE THE EQUIPMENT.
This symbol denotes especially important guidelines concerning the installation and
operation of the device. Read any information regarding this symbol carefully. Not
complying with the guidelines denoted by this symbol may cause an accident, damage or
equipment destruction.
Waste Electrical and Electronic Equipment (WEEE) cannot be disposed of as common waste
and such waste must be collected and disposed of separately. The equipment may contain
materials that may have negative effects on human health and on the environment. In case
of illegal disposal of electrical and electronic waste, the penalties are specified by local waste
disposal legislation.

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DISTRIBUTION
Tekon Electronics does not accept any responsibility for the incorrect and inappropriate distribution of its
products, when carried out by authorized distributors or by customers who have purchased Tekon Electronics
products and distribute them.
The distribution of Tekon Electronics products must ensure that the radio frequency of the product is accepted
in the country of destination. Please check if the country you want to send the products to, allows the use of
electronic devices with radio frequency emission equal to those emitted by the acquired products.
BEFORE BEGINNING THE INSTALLATION
Inspect the content
Check if the received everything that is listed in the document that goes with your package. Inspect the container
and equipment for signs of damage as soon as you receive the shipment. Note any evidence of rough handling
in transit. Immediately report any damage to the shipping agent.
The carrier will not admit any damage claims unless all shipping material is saved for inspection. After examining
and removing the contents, save the packing material and carton in the event reshipment is necessary.

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CHAPTER 1 – PLUS WIRELESS SYSTEM OVERVIEW
INTRODUCTION
The PLUS wireless product family was developed to be a versatile solution and capable of being implemented in
applications with different properties. Its easy implementation allows to integrate the solution with automation
equipment (PLC, SCADA, PC or HMI) via Modbus RTU protocol. The variables common to several processes such
as temperature, pH, humidity, conductivity, vibration, inclination, level and pressure are some of the examples
of monitoring that the PLUS system can provide with the reading of 4..20mA or 0..10V signals through your
analog inputs.
Despite the versatility of reading several variables, there are also products dedicated to exclusive temperature
acquisition, such as the TWPH-1UT universal head transmitter.
All devices in the PLUS family use the specially developed protocol Tinymesh™ wireless communications. This
protocol adds value to the network that ensures its reliability:
- self-forming;
- self-healing;
- self-optimizing;
- multipath;
The PLUS wireless system creates a robust and reliable network between the devices, whose coverage is
reinforced by the PLUS WRP001 repeater or by the double functionality gathered by the transmitters, which can
be configured to play transmitter and repeater roles simultaneously. PLUS family can be implemented as a
solution in applications with direct or battery power supply.
The PLUS gateway WGW420 features a physical interface with 8 digital outputs that make it possible to connect
devices for individual display of variables. The RS485 port allows the gateway to be integrated with other
equipment to communicate with the Modbus protocol, thus playing the role of Modbus Slave.
All the products in the PLUS wireless family are configurable through the free software Tekon Configurator.
REFERENCES
You can check all the references of PLUS product family available so far for the market.
Reference
Designation
PA164510610
PLUS TWP-4AI4DI1UT WIRELESS TRANSMITTER 868 MHZ
PA164510620
PLUS TWP-4AI4DI1UT WIRELESS TRANSMITTER 915 MHZ
PA164510110
PLUS TWP4AI WIRELESS TRANSMITTER 868 MHz
PA164510120
PLUS TWP4AI WIRELESS TRANSMITTER 915 MHz
PA164510510
PLUS TWPH-1UT WIRELESS TRANSMITTER 868 MHz
PA164510520
PLUS TWPH-1UT WIRELESS TRANSMITTER 915 MHz
PA164510210
PLUS WGW420 WIRELESS GATEWAY 868 MHZ
PA164510220
PLUS WGW420 WIRELESS GATEWAY 915 MHZ
PA164510310
PLUS WRP001 WIRELESS REPEATER 868 MHZ
PA164510320
PLUS WRP001 WIRELESS REPEATER 915 MHZ

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CHAPTER 2 – PRODUCTS
PLUS TRANSMITTER TWP4AI
MECHANICAL INTERFACE AND DIMENSIONS
Figure 1 - TWP4AI transmitter mechanical interface and dimensions