Tennant 5100 Product manual

Electronic Service
Manuals
This electronic document is provided as a service to our customers.
Wedonotcreatethecontentsoftheinformationcontainedinthisdocu-
ment. Shouldyouhavedetailedquestionspertainingtotheinformation
contained in this document, you may contact Michco, or the manufac-
turer which provided the original information in this electronic deliver-
able. Michco’sonlypartin this electronic deliverable was the electronic
assemblyprocess. Byprovidingthismanualonlinewearenotguaran-
teeing parts availability.
You may contact Michco through the following methods:
Phone [phone] or [phone]
2011 N. High St. -- Lansing, Michigan -- 48906
Fax: [phone]
Email: [email protected]
Web site: www.Michco.Com
Parts Web site: www.FloorMachineParts.Com
Order Parts on Line at:
www.FloorMachineParts.Com
Directly to Parts & Service:
By Email: [email protected]
By Fax: [phone]
By Voice: Use numbers above.
Serving the Cleaning Industry Since 1922
Notice: All copyrighted material remains property of original owners, all trademarks are property of respective owners.
ManualsaresubjecttoManufacturer’sreproductionlimitations. Originalsorreproductionswereprovidedbymanufacturers
through a request. We make no warranty as to the correctness of information provided in this document and you assume
allrisk. By placing thesemanualsonlinewe are notdeclaringourcorporation to be anmanufacturerauthorizeddealer or
provider, please check ourwebsiteforauthorizedmanufacturerswerepresent.

5100
609637
Rev. 00 (01-00)
Model No.:
609454 – 230V
609677 – 240V EMC
FAX: [phone]
CUSTOMER SERVICE: 1–800-982-7658
TENNANT COMPANY
Commercial Products
12875 RANSOM STREET
HOLLAND MI 49424 U.S.A.
Operator and Parts Manual
Automatic Electric Scrubber
Home
Find...
Go To..

ELECTRICAL DIAGRAM
Tennant 5100 (05–98)
16
WIRING DIAGRAM - 230V/240V
INDICATOR
LIGHT
12
MOTOR
RELAY
GRN/YEL
BLU
BRN
GRN
17
7
WHT 5
WHT BLK
34
BLK
4
WHT
5
BLK32
3
WHT
8
BLK
66
BLK
2 BLK
47
WHT
6
32
BLK
10 BLK
4
BLK
WHT
YEL
BLU
BLK
3
WHT
17
GRN
6
YEL
3
WHT
17
GRN
GRY
RED
BLK
12
14
BLU
14
30
BLK
12BLK
30
BLK
12
BLK
18 BRN
22 BLK
11
18
11
WHT
WHT
BRN
BLK
22
28
33
26
35
36
48
29
ORG
WHT ORG
WHT
PUR
BRN
RED
GRN
9
WHT
21
GRN
17
45
48
27
27
47
GRN
WHT
25
GRN
GRN
GRN
BLU
GRN
BRN
36 PUR
25
29
30
16 BLK
BLK
WHT
BRN
23
BRN
45 GRN
25 WHT
WHT
35
20BLK
GRN
BLK
BLK
WHT
RED
GRN
45
GRN
8
BLK
66BLK
16
BLK
42
42
13 WHT
BRN
BRN
50
BRN
68RED
70
RED
70
RED
WHT
WHT
WHT
4.5
AMP
BRUSH SWITCH
TANK "FULL" LIGHT SOLUTION
SOLENOID
VACUUM SWITCH
SOLUTION SWITCH
HOUR METER
.5
AMP
WAND SWITCH
ES SWITCH
VACUUM
WAND
PUMP
ES
PUMP
BRUSH
MAIN
SWITCH
GROUND
STANDOFF
BRIDGE
RECTIFIER
TIMER
RELAY
FLOAT
SWITCH
BRUSH
RELEASE
BUTTON
BRIDGE
RECTIFIER
+AC
AC -
AC
AC
-
+
Home
Find...
Go To..

ELECTRICAL DIAGRAM
Tennant 5100 (05–98) 17
LADDER DIAGRAM - 230V
ES
PUMP
TIMER
RELAY
G
AC
AC
-
+
AC
AC
-
+
-2- -BLK-
-32- -BLK-
-34- -BLK-
-12- -BLK-
-6- -YEL-
-10- -BLK-
-4- -BLK-
-8- -BLK- -30- -BLK-
-29- -BLK-
-25- -WHT-
-16- -BLK- -22- -BLK-
-14- -BLU-
-7- -WHT-
-9- -WHT-
-11- -WHT-
-13- -WHT-
-5- -WHT-
-25- -WHT-
-29- -BRN-
-20- -BLK-
-22- -BLK-
-23-
-BRN-
-18-
-BRN-
-27- -BLK-
-47- -WHT-
-48- -RED-
-66- -BLK- -GRY-
-68-
-RED-
-70-
-RED-
-BRN- -BLU--36- -PUR- -WHT-
-47- -WHT-
-42- -BRN-
-26- -ORG-
-33-
-WHT-
-35- -WHT-
-50-
-BRN-
-28-
-ORG-
cr1
cr1
POWER INDICATOR
-BLU-
MAIN
SWITCH
-RED-
-42-
-BRN-
-BRN-
-BLK- -WHT-
HOUR
METER
4.5 AMP
SOLUTION
SOLENOID
BRUSH
SWITCH
CR1
.5 AMP
FLOAT
SWITCH
ES
SWITCH
WAND
SWITCH BRUSH
RELEASE
BUTTON
SOLUTION
SWITCH
VACUUM
SWITCH
VACUUM
MOTOR
WAND
PUMP
BRUSH
MOTOR
Home
Find...
Go To..

ELECTRICAL DIAGRAM
Tennant 5100 (01–00)
18
WIRING DIAGRAM – 240V EMC MODEL
S8= Switch, Float
Sol= Valve, Solenoid
T1= Relay, Timer
V1= Voltmeter
F1-10= Filter
GND= Ground
R1= Bridge Rectifier
R2= Rectifier, Bridge
BRN
BLU
WHT
ORG
H1
L1
12
CR1
F5
GND
F6 F7
F8
F9
F10
GRN/YEL 17 GRN
7
WHT 5
WHT BLK
34
BLK
4
WHT
5
BLK32
3
WHT
8
BLK
66
BLK
2 BLK
47
WHT
6
32
BLK
10 BLK
4
BLK
WHT
BLU
BLK
3
WHT17
GRN
BLK 3
WHT
17
GRN
GRY
RED
BLK
12
14
BLU
14
30BLK
12BLK
30
BLK
12
BLK
18 BRN
22 BLK
11
18
11
WHT
WHT
BRN
BLK
22
28
33
26
35
36
48
29
ORG
WHT
WHT
BRN
RED
GRN
BLK
21
GRN
17
45
47
GRN
GRN
GRN
25
29
30
16 BLK
BLK
WHT
BRN
23
BRN
45 GRN
25 WHT
WHT
35
WHT
GRN
45
GRN
8
BLK
66BLK
16
BLK
42
42
13
BRN
BRN
50
BRN
68
RED
70RED
70RED
GRN/YEL
BLU
BLU
BRN
BRN
BLK
20
BRN BLU
WHT
BLK
GRN 43 GRN
27 BLK
48 RED
36 PUR
3WHT
BLK
BLK
25
WHT 6
YEL
27 BLK
YEL
BLU
GRN/YEL
BRN
43 GRN GRN43
RED48
BLK
27
PUR36
WHT
3
CB1
S3
L2
SOL
S2
S4
CB2
S6
S7
M1
M3
M4M2
S1
GND
R2
T1
S8
S5
R1
F1
F2
F3
F4
AC
AC
-
+
+AC
AC -
1
2
3
4
5
6
7
REF LEGEND
RED= Red
BLK= Black
GRN= Green
WHT= White
ORG= Orange
BLU= Blue
BRN= Brown
PUR= Purple
YEL= Yellow
CR1 = Contactor Coil
cr1= Contactor Relay
CB1 = Circuit Bkr. Main 4.5A
CB2 = Breaker, Circuit .5A
H1= Hourmeter
L1= Light, Indicator
L2= Light, Full Tank
M1= Motor, Vacuum
M2= Motor, Brush
M3= Motor, Wand
M4= Motor, Recycle
S1= Switch, Main
S2= Switch, Vacuum
S3= Switch, Brush
S4= Switch, Solution
S5= Switch, Brush Release
S6= Switch, Wand
S7= Switch, Rec
y
cle
Home
Find...
Go To..

ELECTRICAL DIAGRAM
Tennant 5100 (01–00) 19
LADDER DIAGRAM – 240V EMC MODEL
LINE
R1
L2
T1
AC
AC
-
+
AC
AC
-
+
G
F5
F4
F2 F3
F1
F6
R2
F7 F8
F9 F10
M4
M3
M2
M1
-2- -BLK-
-32- -BLK-
-34- -BLK-
-12- -BLK-
-6- -YEL-
-10- -BLK-
-4- -BLK-
-8- -BLK- -30- -BLK-
-29- -BLK-
-25- -WHT-
-16- -BLK- -22- -BLK-
-14- -BLU-
-7- -WHT-
-9- -WHT-
-11- -WHT-
-13- -WHT-
-5- -WHT-
-25- -WHT-
-29- -BRN-
-22- -BLK- -23-
-BRN-
-18-
-BRN-
-27- -BLK-
-47- -WHT-
-48- -RED-
-66- -BLK- -GRY-
-68-
-RED-
-70-
-RED-
-BRN- -BLU-
-47- -WHT-
-42- -BRN-
-26- -ORG-
-33-
-WHT-
-35- -WHT-
-50-
-BRN-
-28-
-ORG-
cr1
cr1
L1
-BLU-
S1
-RED-
-42-
-BRN-
-BRN-
-BLK- -WHT-
-36-
-PUR-
H1
CB1
SOL
S3
CR1
.5 AMP
S8
S7
S5
S4
S2
S6
Home
Find...
Go To..

PARTS LIST
Tennant 5100 (01–00)
20
SOLUTION TANK GROUP
26
1
2
6
5
7
3
48
910
11
12
13
15
16
14
17
28
29
27 19
30
31
32
33
34
35
36
37
38
39
21
20
18
22
24
25
23
40
41
42
43
44
45
46
Home
Find...
Go To..

PARTS LIST
Tennant 5100 (01–00) 21
SOLUTION TANK GROUP
REF PART # DESCRIPTION QTY.
1 609205 COVER, BATTERY, TEAL 1
2120192 DECAL, TENNANT LOGO 1
3621324 PLUG, EXPANSION 1
4578441 STRAP, DRAIN HOSE 1
5630394 SLEEVE 1
6 601459 HOSE, DRAIN 1
7140307 CLAMP 1
8 609207 HANDLE, TEAL 1
9601434 SPACER 2
10 140045 WASHER, FLAT 2
11 140024 WASHER, LOCK 2
12 601435 SCREW, M12X30MM 2
13 140275 SCREW, M8x1.25x16MM 2
14 140015 WASHER, LOCK 2
15 140027 WASHER, FLAT 2
16 601496 CLIP, HOSE–SPRING 1
17 140423 SPRING 1
18 140027 WASHER, FLAT 2
19 140016 WASHER, LOCK 1
20 200 370 019 WASHER, LOCK 2
21 602 069 000 SCREW, M8X1.25X50 2
22 130175 PLUG, DOME 2
23 603165 PLATE, COVER 1
24 140340 SCREW, #10X5/8 2
REF PART # DESCRIPTION QTY.
25 604707 SHIELD, BRUSH MOTOR 1
26 578187000 SCREW, M06X12MM 1
27 140000 WASHER, FLAT 1
28 601460 CLIP, DRAIN HOSE 1
29 609201 TANK, SOLUTION, TEAL 1
30 609066 DECAL, 5100 2
31 601425 KNOB, SQ. LEVER 1
32 601426 LEVER, SQUEEGEE 1
33 601427 SPACER 1
34 601437 WASHER, NYLON 2
35 601428 CABLE, SQUEEGEE 1
36 601476 NUT 1
37 140055 WASHER, FLAT 1
38 140015 WASHER, LOCK 1
39 630425 SCREW, M8X20MM 1
40 606350 SEAL, POWER CORD (EMC MODEL) 1
41 140825 SCREW, #6X1/2 (EMC MODEL) 4
42 140041 WASHER, FENDER (EMC MODEL) 4
43 600383 FILTER, RFI (EMC MODEL) 4
44 140823 SCREW, 10–24X5/8 (EMC MODEL) 4
45 600749 CLAMP (EMC MODEL) 4
46 140552 NUT, NYLOCK (EMC MODEL) 4
RECOMMENDED STOCK ITEMS
Home
Find...
Go To..

PARTS LIST
Tennant 5100 (05–98)
22
RECOVERY TANK GROUP
3
5
1
10
8
13
12
11
9
7
4
6
23
24
25
20
18
15
19
21 11
12
22
26
27
28
14
29
30
17
16
2
27
Home
Find...
Go To..

PARTS LIST
Tennant 5100 (01–00) 23
RECOVERY TANK GROUP
REF PART # DESCRIPTION QTY.
1 630055 COVER, TANK 1
2601437 WASHER, NYLON 1
3630420 DECAL, FLAMM. MAT’L 1
4630367 GASKET, REC. TANK 1
5630056 STRAP, TANK COVER 1
6630390 WASHER, FLAT 4
73701.6 SCREW, #6X3/8 4
8630255 GASKET, FLOAT MOUNT 1
9630053 MOUNT, FLOAT CAGE 1
10 140000 WASHER, FLAT 2
11 140016 WASHER, LOCK 3
12 600385 SCREW, M06X1.0x20MM 3
13 630052 FLOAT CAGE W/BALL 1
14 609203 TANK, RECOVERY, TEAL 1
15 140027 WASHER, FLAT 2
REF PART # DESCRIPTION QTY.
16 140015 WASHER, LOCK 2
17 200607491 SCREW, M08X25MM 2
18 603418 NUT 1
19 14194 WASHER, RUBBER 1
20 603417 SCREW, 5/8–11X1 1
21 601462 CLAMP 1
22 240177 TUBE, BASE INLET 1
23 621324 PLUG, EXPANSION 1
24 578441 STRAP, DRAIN HOSE 1
25 630394 SLEEVE, DRAIN HOSE 1
26 601459 HOSE, DRAIN 1 1/2X15” 1
27 140307 CLAMP 2
28 630147 PLUG, 3/4 NPT 1
29 160485 ADAPTER, HOSE 1
30 200070382 SCREW, M05X10MM 2
RECOMMENDED STOCK ITEMS
Home
Find...
Go To..