Tennant 5100 Product manual

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Manuals
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5100
609637
Rev. 00 (01-00)
Model No.:
609454 – 230V
609677 – 240V EMC
FAX: [phone]
CUSTOMER SERVICE: 1–800-982-7658
TENNANT COMPANY
Commercial Products
12875 RANSOM STREET
HOLLAND MI 49424 U.S.A.
Operator and Parts Manual
Automatic Electric Scrubber
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ELECTRICAL DIAGRAM
Tennant 5100 (05–98)
16
WIRING DIAGRAM - 230V/240V
INDICATOR
LIGHT
12
MOTOR
RELAY
GRN/YEL
BLU
BRN
GRN
17
7
WHT 5
WHT BLK
34
BLK
4
WHT
5
BLK32
3
WHT
8
BLK
66
BLK
2 BLK
47
WHT
6
32
BLK
10 BLK
4
BLK
WHT
YEL
BLU
BLK
3
WHT
17
GRN
6
YEL
3
WHT
17
GRN
GRY
RED
BLK
12
14
BLU
14
30
BLK
12BLK
30
BLK
12
BLK
18 BRN
22 BLK
11
18
11
WHT
WHT
BRN
BLK
22
28
33
26
35
36
48
29
ORG
WHT ORG
WHT
PUR
BRN
RED
GRN
9
WHT
21
GRN
17
45
48
27
27
47
GRN
WHT
25
GRN
GRN
GRN
BLU
GRN
BRN
36 PUR
25
29
30
16 BLK
BLK
WHT
BRN
23
BRN
45 GRN
25 WHT
WHT
35
20BLK
GRN
BLK
BLK
WHT
RED
GRN
45
GRN
8
BLK
66BLK
16
BLK
42
42
13 WHT
BRN
BRN
50
BRN
68RED
70
RED
70
RED
WHT
WHT
WHT
4.5
AMP
BRUSH SWITCH
TANK "FULL" LIGHT SOLUTION
SOLENOID
VACUUM SWITCH
SOLUTION SWITCH
HOUR METER
.5
AMP
WAND SWITCH
ES SWITCH
VACUUM
WAND
PUMP
ES
PUMP
BRUSH
MAIN
SWITCH
GROUND
STANDOFF
BRIDGE
RECTIFIER
TIMER
RELAY
FLOAT
SWITCH
BRUSH
RELEASE
BUTTON
BRIDGE
RECTIFIER
+AC
AC -
AC
AC
-
+
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ELECTRICAL DIAGRAM
Tennant 5100 (05–98) 17
LADDER DIAGRAM - 230V
ES
PUMP
TIMER
RELAY
G
AC
AC
-
+
AC
AC
-
+
-2- -BLK-
-32- -BLK-
-34- -BLK-
-12- -BLK-
-6- -YEL-
-10- -BLK-
-4- -BLK-
-8- -BLK- -30- -BLK-
-29- -BLK-
-25- -WHT-
-16- -BLK- -22- -BLK-
-14- -BLU-
-7- -WHT-
-9- -WHT-
-11- -WHT-
-13- -WHT-
-5- -WHT-
-25- -WHT-
-29- -BRN-
-20- -BLK-
-22- -BLK-
-23-
-BRN-
-18-
-BRN-
-27- -BLK-
-47- -WHT-
-48- -RED-
-66- -BLK- -GRY-
-68-
-RED-
-70-
-RED-
-BRN- -BLU--36- -PUR- -WHT-
-47- -WHT-
-42- -BRN-
-26- -ORG-
-33-
-WHT-
-35- -WHT-
-50-
-BRN-
-28-
-ORG-
cr1
cr1
POWER INDICATOR
-BLU-
MAIN
SWITCH
-RED-
-42-
-BRN-
-BRN-
-BLK- -WHT-
HOUR
METER
4.5 AMP
SOLUTION
SOLENOID
BRUSH
SWITCH
CR1
.5 AMP
FLOAT
SWITCH
ES
SWITCH
WAND
SWITCH BRUSH
RELEASE
BUTTON
SOLUTION
SWITCH
VACUUM
SWITCH
VACUUM
MOTOR
WAND
PUMP
BRUSH
MOTOR
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ELECTRICAL DIAGRAM
Tennant 5100 (01–00)
18
WIRING DIAGRAM – 240V EMC MODEL
S8= Switch, Float
Sol= Valve, Solenoid
T1= Relay, Timer
V1= Voltmeter
F1-10= Filter
GND= Ground
R1= Bridge Rectifier
R2= Rectifier, Bridge
BRN
BLU
WHT
ORG
H1
L1
12
CR1
F5
GND
F6 F7
F8
F9
F10
GRN/YEL 17 GRN
7
WHT 5
WHT BLK
34
BLK
4
WHT
5
BLK32
3
WHT
8
BLK
66
BLK
2 BLK
47
WHT
6
32
BLK
10 BLK
4
BLK
WHT
BLU
BLK
3
WHT17
GRN
BLK 3
WHT
17
GRN
GRY
RED
BLK
12
14
BLU
14
30BLK
12BLK
30
BLK
12
BLK
18 BRN
22 BLK
11
18
11
WHT
WHT
BRN
BLK
22
28
33
26
35
36
48
29
ORG
WHT
WHT
BRN
RED
GRN
BLK
21
GRN
17
45
47
GRN
GRN
GRN
25
29
30
16 BLK
BLK
WHT
BRN
23
BRN
45 GRN
25 WHT
WHT
35
WHT
GRN
45
GRN
8
BLK
66BLK
16
BLK
42
42
13
BRN
BRN
50
BRN
68
RED
70RED
70RED
GRN/YEL
BLU
BLU
BRN
BRN
BLK
20
BRN BLU
WHT
BLK
GRN 43 GRN
27 BLK
48 RED
36 PUR
3WHT
BLK
BLK
25
WHT 6
YEL
27 BLK
YEL
BLU
GRN/YEL
BRN
43 GRN GRN43
RED48
BLK
27
PUR36
WHT
3
CB1
S3
L2
SOL
S2
S4
CB2
S6
S7
M1
M3
M4M2
S1
GND
R2
T1
S8
S5
R1
F1
F2
F3
F4
AC
AC
-
+
+AC
AC -
1
2
3
4
5
6
7
REF LEGEND
RED= Red
BLK= Black
GRN= Green
WHT= White
ORG= Orange
BLU= Blue
BRN= Brown
PUR= Purple
YEL= Yellow
CR1 = Contactor Coil
cr1= Contactor Relay
CB1 = Circuit Bkr. Main 4.5A
CB2 = Breaker, Circuit .5A
H1= Hourmeter
L1= Light, Indicator
L2= Light, Full Tank
M1= Motor, Vacuum
M2= Motor, Brush
M3= Motor, Wand
M4= Motor, Recycle
S1= Switch, Main
S2= Switch, Vacuum
S3= Switch, Brush
S4= Switch, Solution
S5= Switch, Brush Release
S6= Switch, Wand
S7= Switch, Rec
y
cle
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ELECTRICAL DIAGRAM
Tennant 5100 (01–00) 19
LADDER DIAGRAM – 240V EMC MODEL
LINE
R1
L2
T1
AC
AC
-
+
AC
AC
-
+
G
F5
F4
F2 F3
F1
F6
R2
F7 F8
F9 F10
M4
M3
M2
M1
-2- -BLK-
-32- -BLK-
-34- -BLK-
-12- -BLK-
-6- -YEL-
-10- -BLK-
-4- -BLK-
-8- -BLK- -30- -BLK-
-29- -BLK-
-25- -WHT-
-16- -BLK- -22- -BLK-
-14- -BLU-
-7- -WHT-
-9- -WHT-
-11- -WHT-
-13- -WHT-
-5- -WHT-
-25- -WHT-
-29- -BRN-
-22- -BLK- -23-
-BRN-
-18-
-BRN-
-27- -BLK-
-47- -WHT-
-48- -RED-
-66- -BLK- -GRY-
-68-
-RED-
-70-
-RED-
-BRN- -BLU-
-47- -WHT-
-42- -BRN-
-26- -ORG-
-33-
-WHT-
-35- -WHT-
-50-
-BRN-
-28-
-ORG-
cr1
cr1
L1
-BLU-
S1
-RED-
-42-
-BRN-
-BRN-
-BLK- -WHT-
-36-
-PUR-
H1
CB1
SOL
S3
CR1
.5 AMP
S8
S7
S5
S4
S2
S6
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PARTS LIST
Tennant 5100 (01–00)
20
SOLUTION TANK GROUP
26
1
2
6
5
7
3
48
910
11
12
13
15
16
14
17
28
29
27 19
30
31
32
33
34
35
36
37
38
39
21
20
18
22
24
25
23
40
41
42
43
44
45
46
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PARTS LIST
Tennant 5100 (01–00) 21
SOLUTION TANK GROUP
REF PART # DESCRIPTION QTY.
1 609205 COVER, BATTERY, TEAL 1
2120192 DECAL, TENNANT LOGO 1
3621324 PLUG, EXPANSION 1
4578441 STRAP, DRAIN HOSE 1
5630394 SLEEVE 1
6 601459 HOSE, DRAIN 1
7140307 CLAMP 1
8 609207 HANDLE, TEAL 1
9601434 SPACER 2
10 140045 WASHER, FLAT 2
11 140024 WASHER, LOCK 2
12 601435 SCREW, M12X30MM 2
13 140275 SCREW, M8x1.25x16MM 2
14 140015 WASHER, LOCK 2
15 140027 WASHER, FLAT 2
16 601496 CLIP, HOSE–SPRING 1
17 140423 SPRING 1
18 140027 WASHER, FLAT 2
19 140016 WASHER, LOCK 1
20 200 370 019 WASHER, LOCK 2
21 602 069 000 SCREW, M8X1.25X50 2
22 130175 PLUG, DOME 2
23 603165 PLATE, COVER 1
24 140340 SCREW, #10X5/8 2
REF PART # DESCRIPTION QTY.
25 604707 SHIELD, BRUSH MOTOR 1
26 578187000 SCREW, M06X12MM 1
27 140000 WASHER, FLAT 1
28 601460 CLIP, DRAIN HOSE 1
29 609201 TANK, SOLUTION, TEAL 1
30 609066 DECAL, 5100 2
31 601425 KNOB, SQ. LEVER 1
32 601426 LEVER, SQUEEGEE 1
33 601427 SPACER 1
34 601437 WASHER, NYLON 2
35 601428 CABLE, SQUEEGEE 1
36 601476 NUT 1
37 140055 WASHER, FLAT 1
38 140015 WASHER, LOCK 1
39 630425 SCREW, M8X20MM 1
40 606350 SEAL, POWER CORD (EMC MODEL) 1
41 140825 SCREW, #6X1/2 (EMC MODEL) 4
42 140041 WASHER, FENDER (EMC MODEL) 4
43 600383 FILTER, RFI (EMC MODEL) 4
44 140823 SCREW, 10–24X5/8 (EMC MODEL) 4
45 600749 CLAMP (EMC MODEL) 4
46 140552 NUT, NYLOCK (EMC MODEL) 4
RECOMMENDED STOCK ITEMS
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PARTS LIST
Tennant 5100 (05–98)
22
RECOVERY TANK GROUP
3
5
1
10
8
13
12
11
9
7
4
6
23
24
25
20
18
15
19
21 11
12
22
26
27
28
14
29
30
17
16
2
27
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PARTS LIST
Tennant 5100 (01–00) 23
RECOVERY TANK GROUP
REF PART # DESCRIPTION QTY.
1 630055 COVER, TANK 1
2601437 WASHER, NYLON 1
3630420 DECAL, FLAMM. MAT’L 1
4630367 GASKET, REC. TANK 1
5630056 STRAP, TANK COVER 1
6630390 WASHER, FLAT 4
73701.6 SCREW, #6X3/8 4
8630255 GASKET, FLOAT MOUNT 1
9630053 MOUNT, FLOAT CAGE 1
10 140000 WASHER, FLAT 2
11 140016 WASHER, LOCK 3
12 600385 SCREW, M06X1.0x20MM 3
13 630052 FLOAT CAGE W/BALL 1
14 609203 TANK, RECOVERY, TEAL 1
15 140027 WASHER, FLAT 2
REF PART # DESCRIPTION QTY.
16 140015 WASHER, LOCK 2
17 200607491 SCREW, M08X25MM 2
18 603418 NUT 1
19 14194 WASHER, RUBBER 1
20 603417 SCREW, 5/8–11X1 1
21 601462 CLAMP 1
22 240177 TUBE, BASE INLET 1
23 621324 PLUG, EXPANSION 1
24 578441 STRAP, DRAIN HOSE 1
25 630394 SLEEVE, DRAIN HOSE 1
26 601459 HOSE, DRAIN 1 1/2X15” 1
27 140307 CLAMP 2
28 630147 PLUG, 3/4 NPT 1
29 160485 ADAPTER, HOSE 1
30 200070382 SCREW, M05X10MM 2
RECOMMENDED STOCK ITEMS
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PARTS LIST
Tennant 5100 (01–00)
24
CONTROL HANDLE GROUP
21
4
3
2
5
1
8
12
13
14
11
15
16
19
20
17
18
9
6
7
10
23
24
25
22
23
24
25
26
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PARTS LIST
Tennant 5100 (01–00) 25
CONTROL HANDLE GROUP
REF PART # DESCRIPTION QTY.
1 609207 HANDLE, TEAL 1
2601422 PIN, HANDLE LATCH 2
3601470 SPRING 2
4 601421 TUBE, HANDLE LATCH 2
5601424 KNOB 2
6 601435 SCREW, M12X30MM 2
7140024 WASHER, LOCK 2
8140045 WASHER, FLAT 2
9601434 SPACER 2
10 601436 CORD, 18/2 SVTX24 3/8 1
11 069764190 SCREW, M03X16MM 2
12 200662012 WASHER, LOCK 2
13 578186000 WASHER, FLAT 2
REF PART # DESCRIPTION QTY.
15 578002000 ARM, TRIGGER 2
16 601429 CONSOLE, TRIGGER 1
17 140061 WASHER, LOCK 3
18 578193000 SCREW, M04X25MM 3
19 578430 WASHER, FLAT 1
20 130712 SWITCH, PULSE 1
21 601423 BRACKET, LATCH RIGHT 1
22 601465 BRACKET, LATCH LEFT 1
23 140027 WASHER, FLAT 4
24 140015 WASHER, LOCK 4
25 630425 SCREW, M8X20MM 4
26 606349 GASKET, TRIGGER (EMC MODEL) 1
RECOMMENDED STOCK ITEMS
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PARTS LIST
Tennant 5100 (01–00)
26
CONTROL CONSOLE GROUP
1
2
6
3
4
7
9
8
11
12
8
10
17
16
16
17
13
14
17
18
2
15
8
5
20
19
Wire Harnesses
21
3
23
24
24
23
22
25
26
27
28
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PARTS LIST
Tennant 5100 (01–00) 27
CONTROL CONSOLE GROUP
REF PART # DESCRIPTION QTY.
1 602670 SWITCH, DPST 1
2578720 BOOT, ROCKER SWITCH 2
3578 005 000 SWITCH, ROCKER 2
4130691 LIGHT, GRN INDICATOR 1
5578734 BOOT, CIRCUIT BREAKER 1
6603410 SWITCH, MOMENTARY GREEN 1
7601415 PANEL 1
8 578141000 SCREW, M5X10MM 9
9130765 BOOT, PUSH BUTTON 1
10 601492 PANEL, CONSOLE 1
11 582510 BREAKER, CIRCUIT 4.5AMP 1
12 601497 GASKET, 7.25” 2
13 222519 PLUG, HOUR METER 1
14 603224 O–RING 1
15 604745 METER, HOUR (OPTIONAL) 1
16 140011 WASHER, FLAT 6
REF PART # DESCRIPTION QTY.
17 140018 WASHER, LOCK 9
18 601498 GASKET, 8” 2
19 130167 CORD GRIP 1
20 600396 CORD, POWER 75’/23M 1
N/S 130125 TERMINAL RING, POWER CORD 1
N/S 281004001 TERMINAL, POWER CORD 2
21 604702 HARNESS, WIRE 1
22 578302000 SCREW 1
23 200655016 WASHER, LOCK 2
24 140297 NUT, HEX 2
25 140946 SCREW, 6–32X1 (EMC MODEL) 1
26 130005 STRIP, TERMINAL 25A
(EMC MODEL) 1
27 140534 NUT, 6–32 (EMC MODEL) 1
28 606344 VARISTOR S14K 275 (EMC MODEL) 3
RECOMMENDED STOCK ITEMS
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PARTS LIST
Tennant 5100 (01–00)
28
WHEEL GROUP
123
4
5
17
3
18
1920 21
22
23
14
3
15
16
13
11
6
10
12
3
9
8
7
24
3
25
12
10
4
1
32
13
10
12
3
26
27
28
31
32
33
30
29
34
27
35
36
37
39
38
21
11
41
40
11
46
42
43
44
45
47
48
51
50
49
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PARTS LIST
Tennant 5100 (01–00) 29
WHEEL GROUP
REF PART # DESCRIPTION QTY.
1 140201 SCREW, 3/8–16X3/4 2
2140017 WASHER, LOCK 2
3140028 WASHER, FLAT 9
∇425656 WHEEL 2
∇4
4103071 BEARING,WHEEL 2
5 140047 WASHER 3
6 601447 MOUNT, AXLE 1
7601474 BRACKET, FILTER 1
8 140016 WASHER, LOCK 2
9578321000 SCREW, M6X16MM 2
10 140276 SCREW, M10X1.5X16MM 5
11 200607491 SCREW, M8X1.25X25MM 3
12 140333 WASHER, LOCK 5
13 200101017 NUT 2
14 601448 AXLE 1
15 140256 SCREW, 3/8–16X2 1/2 1
16 601469 WHEEL 1
17 140515 NUT 1
18 601458 MOUNT, WHEEL BRUSH 1
19 630188 BEARING 1
20 630189 SLEEVE, BEARING 1
21 630447 WASHER, NYLON 2
22 140055 WASHER, FLAT 1
23 200160017 NUT, LOCK 1
24 601491 DECAL, SOL. CONTROL 1
25 601446 MOUNT, AXLE PEDAL 1
26 601444 PEDAL HEAD LIFT 1
REF PART # DESCRIPTION QTY.
27 140630 PIN, COTTER 2
28 601471 PIN, CLEVIS 1
29 578140000 SPRING 1
30 603145 KNOB 1
31 601445 PEDAL, LATCH RELEASE 1
32 140275 SCREW, M8X1.25X16MM 1
33 200160017 NUT 1
34 601442 ROD, CASTER MOUNT 1
35 578242000 NUT 1
36 578085000 YOKE, ADJUSTMENT 1
37 601441 MOUNT, CASTER 1
38 612254000 PIN, HAIRPIN 1
39 140608 PIN, CLEVIS 1
40 601443 CASTER, SWIVEL 1
41 3058 NUT 1
42 630478 SCREW, SHOULDER 1
43 630477 WHEEL, 2” 1
44 601108000 NUT, LOCK 1
45 604323 BRACKET, STOP 1
46 140015 WASHER, LOCK 1
47 140029 WASHER, INT. TOOTH 1
48 606351 PLATE, SPLASH (EMC MODEL) 1
49 140027 WASHER, 5/16 FLAT (EMC MODEL) 2
50 140015 WASHER, 5/16 LOCK (EMC MODEL) 2
51 140275 SCREW, M8X1.25X16 (EMC MODEL) 2
RECOMMENDED STOCK ITEMS
∇ASSEMBLY
INCLUDED IN ASSEMBLY
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PARTS LIST
Tennant 5100 (05–98)
30
PAD DRIVER GROUP
19
1
20
18
16
17
2
3
4
15
5
23
22
6
7
8
24
12
25
26
21
14
13
27
29 28
30
27
31
9
10
11
33
32
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PARTS LIST
Tennant 5100 (01–00) 31
PAD DRIVER GROUP
REF PART # DESCRIPTION QTY.
∇1 603151 MOTOR, BRUSH 230V .6HP 1
190311 CARBON BRUSH 4
630609 GEARBOX 1
140632 KEY 1
2 601440 HEAD CASTING 1
3140028 WASHER, FLAT 4
4140333 WASHER, LOCK 4
5140276 SCREW, M10X1.5X16MM 4
6140017 WASHER, LOCK 4
7140202 SCREW, 3/8–16X1 4
8601449 HUB, BRUSH DRIVE 1
9140027 WASHER, FLAT 1
10 140015 WASHER, LOCK 1
11 140219 SCREW, 5/16–18X1 1
12 601493 SKIRT, SPLASH GUARD 1
13 601495 ASM., SKIRT BAND 1
14 603147 BUMPER, EXTRUSION 2.5’
15 603148 SPRING 1
16 612254000 PIN, HAIRPIN 1
17 069764083 PIN, CLEVIS 1
REF PART # DESCRIPTION QTY.
18 601441 MOUNT, CASTER 1
19 3058 NUT 1
20 601443 CASTER, SWIVEL 1
∇21 370000 ASM., BRUSH 17”NYLON (OPTION-
AL) 1
370002 ASM., BRUSH 17” GRIT (OPTIONAL) 1
370007 ASM., BRUSH 17” POLY (OPTIONAL) 1
370003 ASM., PAD DRIVER 17” (OPTIONAL) 1
22 603439 SCREW, #6X5/16 4
23 603438 PLATE, WEAR 2
24 578580 SCREW, M06X35MM 3
25 140000 WASHER, FLAT 3
26 601453 PLATE, CLUTCH 1
27 630473 CENTERLOCK 1
28 140007 WASHER, FLAT 3
29 200070351 SCREW, M4X025MM 3
30 630472 RETAINER, BRUSH PAD 1
31 NA PAD 1
32 140029 WASHER, INT. TOOTH 1
33 140028 WASHER, FLAT 1
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∇ASSEMBLY
INCLUDED IN ASSEMBLY
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PARTS LIST
Tennant 5100 (05–98)
32
PLUMBING GROUP
1
2
3
4
6
7
8
5
7
7
7
9
10
11
13
12
15
16
14
17
18
7
19
22
23
20
21
Cordset
24
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PARTS LIST
Tennant 5100 (01–00) 33
PLUMBING GROUP
REF PART # DESCRIPTION QTY.
1 601489 FITTING, NIPPLE 1
2150420 ELBOW, STREET 3/8 90°1
3601475 SCREEN, FILTER 1
4601483 TEE, STREET 3/8 NPT 1
5630146 PLUG, 3/8 NPT 1
614884 HOSE BARB 1
7140310 CLAMP 5
8 14894 TUBING, VINYL .67’
9 626121 KNOB, WATER VALVE 1
10 601473 ROD, WATER VALVE 1
11 069762095 SCREW, SET 10–24X.25 2
12 601472 COUPLING 1
REF PART # DESCRIPTION QTY.
13 582505 VALVE, SOLENOID 240VAC 1
14 140000 WASHER, FLAT 2
15 140016 WASHER, LOCK 2
16 140272 SCREW, M6X1.0X16MM 2
17 14894 TUBING, VINYL .25’
18 630164 FITTING, STREET 1
19 579259 SCREW, M04X12MM 2
20 140023 WASHER, LOCK 2
21 200301014 WASHER, FLAT 2
22 140328 CLAMP 2
23 578095000 HOSE .1M
24 604708 CORDSET, SOLENIOD VALVE 1
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