Tennant Nobles ASC-15 User manual

ASC--15
ASC--57
Model Part No.:
9007354 -- ASC--15 (120V)
9007449 -- ASC--15 (120V) CSA
9007451 -- ASC--57 (220V/60Hz)
9007450 -- ASC--57 (230V/50Hz) EMC
9007516
Rev. 01 (10-2011)
*9007516*
Operator Manual EN
Manual del Operario ES
Manuel Opérateur FR
www.nobles.com
www.tennantco.com
All Surface Cleaner
Limpiador universal de superficies
Décapant universel des surfaces
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EN OPERATION
ASC--15 / ASC--57 (10--11)
2
This manual is furnished with each new model.
It provides necessary operation and maintenance
instructions.
Read this manual completely and understand the
machine before operating or servicing it.
This machine will provide excellent service. However,
the best results will be obtained at minimum costs if:
SThe machine is operated with reasonable care.
SThe machine is maintained regularly - per the
machine maintenance instructions provided.
SThe machine is maintained with
manufacturer--supplied or equivalent parts.
Parts and supplies may be ordered online, by phone,
byfaxorbymail.
UNCRATING MACHINE: Carefully check carton for
signs of damage. Report damages at once to carrier.
PROTECT THE ENVIRONMENT
Please dispose of packaging materials
and old machine components in an en-
vironmentally safe way according to lo-
cal waste disposal regulations.
Always remember to recycle.
Tennant Company
PO Box 1452
Minneapolis, MN 55440 USA
Phone: [phone] or (763) 513--2850
www.tennantco.com
www.nobles.com
Specifications and parts are subject to change without notice.
Original Instructions. Copyright E2010--2011 TENNANT Company.
All rights reserved.
MACHINE DATA
Please fill out at time of installation
for future reference.
Model No. --
Serial No. --
Machine Options --
Sales Rep. --
Sales Rep. phone no. --
Customer Number --
Installation Date --
TABLE OF CONTENTS
SAFETY PRECAUTIONS 3....................
SAFETY LABELS 5...........................
MACHINE COMPONENTS 6...................
UNPACKING MACHINE 7.....................
PREPARING MACHINE FOR CLEANING
APPLICATION 7.............................
CLEANING APPLICATION 9...................
DRAINING TANKS 13..........................
OTHER CLEANING USES WITH MACHINE 14...
MACHINE MAINTENANCE 15..................
STORING MACHINE 18........................
RECOMMENDED STOCK ITEMS 18.............
TROUBLE SHOOTING 19......................
SPECIFICATIONS 20..........................
MACHINE DIMENSIONS 20....................
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OPERATION EN
3
ASC--15 / ASC--57 (04--10)
SAFETY PRECAUTIONS
This machine is intended for commercial use. It is
designed exclusively to clean water-resistant
surfaces in an indoor environment and is not
constructed for any other use. Do not use
machine for dry pick--up. Use only recommended
cleaning formulas and accessory tools.
All operators must read, understand and practice
the following safety precautions.
The following warning alert symbol and the “FOR
SAFETY” heading are used throughout this manual as
indicated in their description:
WARNING: To warn of hazards or unsafe
practices which could result in severe personal
injury or death.
FOR SAFETY: To identify actions which must be
followed for safe operation of equipment.
Failure to follow these warnings may result in
personal injury, electrical shock, fire or explosion.
WARNING: Fire Or Explosion Hazard:
-- Never Use Flammable Liquids Or Operate
Machine in Or Near Flammable Liquids,
Vapors Or Combustible Dusts.
This machine is not equipped with explosion proof
motors. The electric motors will spark upon start
up and during operation which could cause a flash
fire or explosion if machine is used in an area
where flammable vapors/liquids or combustible
dusts are present.
-- Do Not Pick Up Flammable Materials Or
Reactive Metals.
WARNING: Electrical Hazard. Do Not Operate
With Damaged Power Cord. Do Not Modify Plug.
Unplug power Cord Before Servicing Machine.
If the supply cord is damaged or broken, it must
be replaced by the manufacturer or it’s service
agent or a similarly qualified person in order to
avoid a hazard.
WARNING: Electrical Shock Hazard. Do Not
Use Outdoors. Do Not Expose to Rain. Store
Indoors.
WARNING: The Ground Fault Circuit
Interruper (GFCI) does not protect user against
electrical shock due to contact with both circuit
conductors or a fault in any wiring supplying this
device. Do not use extension cord between GFCI
and power outlet.
The following information signals potentially
dangerous conditions to the operator or
equipment:
FOR SAFETY:
1. Do not operate machine:
-- With flammable liquids or near flammable
vapors as an explosion or flash fire may
occur.
-- Unless trained and authorized.
-- Unless operator manual is read and
understood.
-- Unless safety goggles are worn.
-- Unless cord is properly grounded.
-- With damaged cord or plug.
-- If not in proper operating condition.
-- In outdoor areas.
-- In standing water.
-- With the use of an extension cord.
2. Before operating machine:
-- Make sure all safety devices are in place
and operate properly.
-- Place wet floor signs as needed.
3. When using machine:
-- Do not pull machine by plug or cord.
-- Do not pull cord around sharp edges or
corners.
-- Do not close doors on cord.
-- Do not unplug by pulling on cord.
-- Do not stretch cord.
-- Do not handle plug with wet hands.
-- Follow mixing, handling, and disposal
instructions provided on chemical
container instructions and MSDS sheets.
-- Never point spray gun at a person’s face.
-- Do not spray solution into electrical
outlets, switches, fuse boxes or on
electrical appliances.
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EN OPERATION
ASC--15 / ASC--57 (04--10)
4
-- Keep cord away from heated surfaces.
-- Wear non--slip shoes.
-- Report machine damage or faulty
operation immediately.
-- Never allow children to play on or around.
4. Before leaving or servicing machine:
-- Turn off machine.
-- Unplug cord from wall outlet.
5. When servicing machine:
-- Unplug cord from wall outlet.
-- Avoid moving parts. Do not wear loose
jackets, shirts, or sleeves.
-- Use manufacturer supplied or approved
replacement parts.
-- All repairs must be performed by a
qualified service person.
-- Do not modify the machine from its
original design.
6. When transporting machine:
-- Turn machine off.
-- Get assistance when lifting machine.
-- Unplug cord from wall outlet.
-- Use a recommended ramp when
loading/unloading on/off truck or trailer.
-- Use tie--down straps to secure machine to
truck or trailer.
GROUNDING INSTRUCTIONS
Machine must be grounded. If it should
malfunction or breakdown, grounding provides a
path of least resistance for electrical current to
reduce the risk of electrical shock. This machine
is equipped with a cord having an
equipment--grounding conductor and grounding
plug. The plug must be plugged into an
appropriate outlet that is properly installed in
accordance with all local codes and ordinances.
Do not remove ground pin; if missing, replace
plug before use.
Grounded Outlet
Grounding
Edge/hole
Grounded
3HoleOutlet
Ground Pin
(120V) (220V/230V/240V)
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OPERATION EN
5
ASC--15 / ASC--57 (04--10)
SAFETY LABELS
The safety labels appear on the machine in the locations indicated. Replace labels if they are missing or become
damaged or illegible.
FOR SAFETY LABEL
-- Located on dash panel.
609756
FOR SAFETY LABEL
-- Located on recovery tank lid.
FOR SAFETY: Do not operate
machine unless safety goggles
are worn.
FOR SAFETY: Do not operate
machine unless operator manual
is read and understood.
WARNING LABEL -- LOCATED ON
REAR PANEL OF HANDLE.
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EN OPERATION
ASC--15 / ASC--57 (10--11)
6
MACHINE COMPONENTS
3
4
13
11
7
5
1
2
10
12
6
8
9
15
14
16
17
18
19
22
24 28
21
20
23
27
25 26
1. Vacuum/Blower ON/OFF Switch
2. Pump ON/OFF Switch
3. Hour Meter
4. Blower Hose Connector
5. Power Cord equipped with
Ground Fault Circuit Interrupter Device (120V)
6. Accessory Tools/Cleaning Formula Compartment
7. Formula Injector Hose
8. Two Piece Double Bend Wand
9. Floor Brush
10. Recovery Tank
11. Recovery Tank Drain Hose
12. Solution Tank
13. 12 in / 305 mm Stair Climbing Wheels
14. Vacuum Hose Storage Hooks
15. Vacuum Hose Connector
16. Spray Gun Storage Hook
17. Solution Hose Coupler
18. Cleaning Formula ON/OFF Lever
19. Internal Component Access Latches
20. Solution Tank Fill Hose
21. 25 ft / 7.6 m Vacuum Hose (Black)
22. 6 ft / 1.8 m Expandable Blower Hose (Gray)
23. Blower Hose Nozzle
24. Spray Gun and Solution Hose
25. 14 in / 356 mm Squeegee Floor Tool Attachment
26. 12 in / 305 mm Glass Squeegee Hand Tool
27. Gulper Tool Vacuum Hose Attachment
28. Grease Gun for Pump
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OPERATION EN
7
ASC--15 / ASC--57 (10--11)
UNPACKING MACHINE
Carefully check carton for signs of damage. Report
damages to carrier immediately.
Check Carton Contents to ensure carton is complete.
Contact distributor for missing items.
Carton Contents:
-- Machine
-- Black Vacuum Hose (#610683)
-- Gray Blower Hose (#1010410)
-- Two Piece Double Bend Wand (#1010457)
-- (14 in) Squeegee Tool Attachment (#609648)
-- (12 in ) Glass Squeegee Hand Tool (#609641)
-- (5 in) Gulper Tool (#609645)
-- Blower Nozzle (#609644)
-- Fill Hose (#609983)
-- Spray Gun, Spray Nozzle and Solution
Hose (#610845)
-- Floor Brush Attachment (#609650)
-- Telescoping Wand for Floor Brush (#610731)
-- 3 Metering Tips (bagged separately) (#609757)
-- Injector Tube Cap (Installed on blue tube)
-- Grease Gun for Pump (#190022)
PREPARING MACHINE FOR CLEANING
APPLICATION
INSTALLING LIQUID CLEANING AGENT
For specific cleaning agent recommendations, contact
your Tennant representative.
ATTENTION: Use of unapproved or inappropriate
chemicals may cause damage to machine and
surfaces and could void your warranty
1. Remove cap from the blue injector tube. Do not
misplace cap (Figure 1). Use cap to prevent injector
tube from clogging when machine is not in use.
FIG. 1
2. Select the desired metering tip (Tips supplied with
machine) and thread tip into blue injection tube on
machine(Figure2).
Orange Tip = 2 oz per gallon (15ml / L)
for light cleaning
Red Tip = 4 oz per gallon (30ml / L)
for medium cleaning
Blue Tip = 6 oz per gallon (44ml / L)
for heavy cleaning.
FIG. 2
3. Place the cleaning agent container into the
accessory tools/cleaning formula compartment.
Remove cap from container and attach blue
injector tube cap. Push blue tube to bottom of
container (Figure 3).
FOR SAFETY: When using machine, follow
mixing, handling, and disposal instructions
provided on chemical container instructions.
FIG. 3
ATTENTION: Do not add cleaning chemicals to the
solution tank.
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EN OPERATION
ASC--15 / ASC--57 (10--11)
8
FILLING SOLUTION TANK
1. Remove the front solution tank lid from machine.
Add an approved rinsing agent to the tank according
to dilution instructions on bottle.
ATTENTION: Use of unapproved or inappropriate
chemicals may cause damage to machine and
surfaces and could void your warranty
FOR SAFETY: When using machine, follow
mixing, handling, and disposal instructions
provided on chemical container instructions.
2. Connect fill--hose (supplied with machine) to water
faucet and fill tank with 15 gallons (56 L) of clean
water (Figure 4). If using hot water, do not exceed
140F/60C.
WARNING: Fire or Explosion Hazard. Never
Use Flammable Liquids Or Operate Machine In Or
Near Flammable Liquids, Vapors Or Combustible
Dusts.
FIG. 4
3. Replace solution tank lid after filling.
CONNECTING POWER CORD TO WALL OUTLET
1. Connect power cord into a grounded wall outlet
(Figure 5). Use a wall outlet outside the area to be
cleaned.
Grounded Outlet
Grounding
Edge/hole
Grounded
3HoleOutlet
Ground Pin
(120V) (220V/230V/240V)
FIG. 5
FOR SAFETY: Do not operate machine unless
cord is properly grounded.
FOR SAFETY: Do not operate machine with the
use of an extension cord .
2. The power cord is equipped with a Ground Fault
Circuit Interrupter device (Figure 6). The GFCI
protects the user against electrical shock (120V
Models Only).
Test GFCI device before each use.
a. Verify that the indicator is red.
b. Press test button, red indicator should
disappear.
c. Press reset button. If test fails, do not use
machine. Call an authorized service
representative for assistance.
FIG. 6
WARNING: The Ground Fault Circuit
Interrupter (GFCI) does not protect user against
electrical shock due to contact with both circuit
conductors or a fault in any wiring supplying this
device. Do not use extension cord between GFCI
and power outlet.
WARNING: Electrical Hazard. Do Not Operate
With Damaged Power Cord. Do Not Modify Plug.
Unplug power Cord Before Servicing Machine.
If the supply cord is damaged or broken, it must
be replaced by the manufacturer or it’s service
agent or a similarly qualified person in order to
avoid a hazard.
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OPERATION EN
9
ASC--15 / ASC--57 (10--11)
CLEANING APPLICATION
FOR SAFETY:Do not operate machine unless
operator manual is read and understood.
ATTENTION: The machine is designed to clean
water--resistant surfaces only; such as concrete,
ceramic tile, quarry tile, glass, sinks, urinals,
toilets, restroom partitions, showers, pipes,
mirrors and other areas subject to soap, mineral
deposits and daily soils.
Cleaning Application is not recommended on
painted plaster board/dry wall and wall papered
surfaces.
Contact your local distributor for recommended
cleaning agents for cleaning kitchens, stair wells,
windows, etc.
ATTENTION: Floors should be sealed to prevent
water seepage. Inspect all grout lines, seams,
corners, etc. for cracks. Repair as needed. We are
not responsible for any water damage.
Safety goggles, protective gloves and protective
clothing (not supplied) are required while cleaning.
Safety goggles must be designed to protect eyes from
liquid splash (Figure 7).
FOR SAFETY: Do not operate machine, unless
safety goggles are worn.
FIG. 7
A: PREPARING AREA
1. Sweep area of debris.
2. Remove trash containers from room.
3. Remove exposed paper products from room.
4. Dust clean overhead fixtures and vents. Machine
is designed for dust cleaning (See OTHER
CLEANING USES WITH MACHINE).
5. Flush all fixtures in restrooms and keep lids open
on toilets.
6. Protect all electrical outlets, switches, fuse boxes,
and connective devices with waterproof shields.
7. Cover any exposed item that you do not want to
get wet.
8. Position machine in doorway to block access to
area.
9. Use a door stop to prevent hose damage. Do not
close doors on hoses.
FOR SAFETY: Before operating machine, place
“WET FLOOR” signs as needed.
B: APPLYING CLEANING AGENT
1. If area is not equipped with a floor drain, connect
black recovery hose at front of machine, attach
gulper tool and place tool where water may puddle
when operating (Figure 8).
FIG. 8
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EN OPERATION
ASC--15 / ASC--57 (10--11)
10
2. Connect spray gun to solution hose then connect
hose to coupler at front of machine (Figure 9).
FIG. 9
3. Turn the FORMULA ON/OFF lever to the ON
position, located at front of machine (Figure 10).
FIG. 10
NOTE: To operate spray gun at LOW PRESSURE
without the use of Formula cleaner, turn FORMULA
ON/OFF lever to the OFF position.
4. Adjust gun to low pressure by pushing spray
nozzle outward. Turn spray nozzle counter--
clockwise for fan spray pattern (Figure 11).
FIG. 11
5. Activate pump switch. Press vacuum/blower
switch towards vacuum symbol if using gulper tool
(Figure 12).
FIG. 12
6. Starting at the furthest point in room, begin spraying
entire area from bottom to top working towards
machine. The cleaning agent may take up to 5
seconds before it starts to inject. After spraying
entire area, turn machine off and allow cleaner to
work for 5--10 minutes (Figure 13).
FIG. 13
NOTE: It may take pump 5--10 seconds to prime.
Nozzle must be set at low pressure in order for pump
to prime.
FOR SAFETY: When using machine, do not spray
solution into electrical outlets, switches, fuse
boxes or on electrical appliances.
7. After applying cleaner, turn the FORMULA
ON/OFF lever to the OFF position and rinse gun
of cleaning formula.
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OPERATION EN
11
ASC--15 / ASC--57 (10--11)
8. While the cleaning solution is working, use the
brush tool to scrub corners, cove base and heavily
soiled areas (Figure 14).
FIG. 14
C: RINSING AREA
FOR SAFETY: Do not operate machine unless
safety goggles are worn.
NOTE: Use gulper tool if area is not equipped with a
floor drain.
1. Adjust spray gun to high pressure by pulling spray
nozzle inward (Figure 15).
NOTE: Operating the gun at high pressure will
automatically stop injecting cleaning agent.
FIG. 15
2. Activate pump switch. If using gulper tool, press
vacuum/blower switch towards vacuum symbol
(Figure 16).
FIG. 16
3. Begin rinsing entire area from top to bottom. Turn
spray nozzle clockwise to pin--point grout lines,
heavily soiled and hard to reach areas (Figure 17).
FIG. 17
FOR SAFETY: When using machine, do not spray
solution into electrical outlets, switches, fuse
boxes or on electrical appliances.
FOR SAFETY: When using machine, never point
spray gun at a person’s face.
4. To operate spray gun at low pressure without
dispensing cleaning agent, turn FORMULA
ON/OFF lever to the OFF position (Figure 18).
FIG. 18
5. If solution tank runs dry while operating, you must
operate spray gun at low pressure to reprime
pump. DO NOT OPERATE PUMP DRY.
6. After thoroughly rinsing entire area, shut machine
off. Wipe off solution hose and return gun to
storage hook.
ATTENTION: Relieve water pressure from spray
gun before disconnecting hose.
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EN OPERATION
ASC--15 / ASC--57 (10--11)
12
D: BLOW DRYING AND SQUEEGEEING
1. Using glass squeegee tool (supplied with machine)
squeegee mirrors if applicable (Figure 19).
FIG. 19
2. Unwrap gray blower hose from machine handle
and connect hose at rear of machine, attach
blower nozzle to hose (Figure 20).
ATTENTION: Do not use black recovery hose
when blow drying. Contaminates will be blown
into the air.
FIG. 20
3. Press vacuum/blower switch towards blower
symbol to activate blower (Figure 21).
FIG. 21
4. Begin blow drying surfaces from top to bottom,
pushing rinse solution to floor. When finished, shut
off blower, wipe off hose and replace it on machine
(Figure 22).
FIG. 22
5. Assemble the double--bend wand, attach
squeegee tool and connect wand to black
recovery hose. Connect black recovery hose at
front of machine (Figure 23).
FIG. 23
6. Press vacuum/blower switch towards vacuum
symbol (Figure 24).
FIG. 24
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OPERATION EN
13
ASC--15 / ASC--57 (04--10)
7. Start at doorway and extract entire area with floor
squeegee. Operator should always be standing on
a dry surface when operating floor wand
(Figure 25).
FIG. 25
WARNING: Fire Or Explosion Hazard. Do Not
Pick Up Flammable Materials Or Reactive Metals.
8. While cleaning, periodically check for excessive
foam in recovery tank. Pour a recommended foam
control solution into the recovery tank if excessive
foam appears. This will prevent vacuum motor
damage (Figure 26).
FIG. 26
ATTENTION: Excessive foam buildup will not
activate the float shut-off screen.
9. If squeegee begins to trail water while operating,
recovery tank must be drained (See DRAINING
TANKS).
10. When finished cleaning, turn machine off and
wipe off blower and vacuum hoses. Store hoses
on machine.
11. Push machine to drain sit and empty recovery
tank.
NOTE: After cleaning one area, it is best to empty the
recovery tank before proceeding to the next area to be
cleaned.
DRAINING TANKS
When finished cleaning, the recovery tank should be
drained and cleaned. If you have left--over rinse
solution, it can remain in solution tank for next use.
Drain solution tank when storing machine for extended
periods or when transporting machine.
WARNING: Electrical Hazard. Unplug Power
Cord Before Servicing Machine.
DRAINING RECOVERY TANK
Recovery tank must be emptied prior to refilling
solution tank.
1. Turn machine off, unplug power cord and push
machine to drain site.
2. Remove drain hose from holder. Turn drain hose
cap counter--clockwise. Keep hose above water
level when removing plug (Figure 27).
FIG. 27
3. Rinse out recovery tank after each use to prevent
foul odor. Be careful not to spray water into float
shut--off screen.
4. Replace drain hose plug tightly after draining.
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EN OPERATION
ASC--15 / ASC--57 (04--10)
14
ELEVATED DRAINING
Use the convenient pump--out procedure if drain site
exceeds 13 inches / 33 cm in height.
1. Attach gray blower hose to blower hose connector
and to vacuum hose connector (Figure 28).
FIG. 28
ATTENTION: Make sure recovery tank lid is secure
before activating blower.
2. Remove drain hose knob, direct hose into
elevated drain site and activate blower (Figure 29).
FIG. 29
EMPTYING SOLUTION TANK
1. Connect black recovery hose at front of machine
and remove solution tank lid.
2. Press vacuum/blower switch towards vacuum
symbol.
3. Extract remaining rinse solution from solution tank
and flush tank with clean water (Figure 30).
FIG. 30
4. Turn off machine, unplug power cord and drain
recovery tank.
OTHER CLEANING USES WITH MACHINE
BLOWER HOSE CLEANING
Use gray blower hose to blow out debris from hard to
reach areas and to remove dust and cobwebs from
overhead fixtures and vents (Figure 31).
ATTENTION: Do not use machine for dry pick--up.
FIG. 31
CARPET CLEANING (OPTION)
Machine can be used to clean carpet with the use of
an optional carpet cleaning floor tool (See OPTIONS).
1. Connect fill--hose (supplied with machine) to water
faucet and fill tank with 15 gallons / 57 L of hot
water, 140F/60C maximum temperature.
DO NOT ADD CLEANING AGENTS TO
SOLUTION TANK, certain cleaning agents may
damage pump. Use a pump--up sprayer to apply
the cleaning agent mix to the carpet.
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OPERATION EN
15
ASC--15 / ASC--57 (04--10)
WARNING: Fire Or Explosion Hazard. Never
Use Flammable Liquids Or Operate Machine In Or
Near Flammable Liquids, Vapors Or Combustible
Dusts.
2. Use the equipped vacuum and solution hoses and
connect them to floor tool and then to front of
machine (Figure 32).
FIG. 32
3. Turn the FORMULA ON/OFF lever to the OFF
position, located at front of machine (Figure 33).
FIG. 33
4. Activate pump switch and press vacuum/blower
switch towards vacuum symbol (Figure 34).
FIG. 34
5. Operate floor tool as normal (Figure 35).
WARNING: Fire Or Explosion Hazard. Do Not
Pick Up Flammable Materials Or Reactive Metals.
FIG. 35
6. After cleaning, relieve water pressure from tool
before disconnecting hose. Squeeze trigger for
five seconds after turning switches off.
7. Perform recommended maintenance procedures
(See MACHINE MAINTENANCE).
MACHINE MAINTENANCE
To keep machine in good working condition, follow
machine’s daily, monthly and quarterly maintenance
procedures.
WARNING: Electrical Hazard. Unplug Power
Cord Before Servicing Machine.
ATTENTION: Machine repairs must be performed
by authorized personnel only.
HOUR METER
Each machine is equipped with an hour meter to
record total hours of pump use. Use meter to
determine when to perform recommended
maintenance procedures and to record service history
(Figure 36).
FIG. 36
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EN OPERATION
ASC--15 / ASC--57 (04--10)
16
DAILY MAINTENANCE
(After Every Use)
1. Clean metering tip and flush blue injector tube as
described below:
a. Fill solution tank with 3 gallons / 11 L of clean
water.
b. Remove metering tip from injector tube and
clean tip. Do not use pointed objects such as
pins and paper clips to unplug tips (Figure 37).
FIG. 37
c. Submerge end of injector tube into a gallon
container of clean water (Figure 38).
FIG. 38
d. Adjust spray gun to low pressure by pushing
spray nozzle outward.
e. Turn the FORMULA ON/OFF lever to the ON
position, located at front of machine.
f. Turn pump switch on and operate spray gun
for approximately one minute.
g. Place cap on injector hose after flushing.
2. Drain and rinse recovery tank thoroughly
(Figure 39).
FIG. 39
3. Remove the float shut--off screen from recovery
tank cover and clean (Figure 40).
FIG. 40
4. Empty any leftover water from solution tank if
storing machine for an extended period or if
transporting machine (See DRAINING TANKS).
5. Wipe clean all accessories and replace on
machine. Inspect vacuum hoses for holes and
loose cuffs.
6. Inspect condition of squeegee blades, replace if
necessary.
7. Wipe clean power cord and check for damage.
Replace if necessary. Coil cord neatly after use.
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OPERATION EN
17
ASC--15 / ASC--57 (04--10)
8. Clean machine with an all purpose cleaner and
damp cloth (Figure 41).
FIG. 41
9. Inspect spray gun pattern. Clean or replace orifice
if spray pattern will not pin--point. Use a 5/64”
Allen wrench to remove orifice (Figure 42).
FIG. 42
MONTHLY MAINTENANCE
(Every80HoursOfUse)
1. Flush solution system with an acetic acid solution
to dissolve normal alkaline chemical buildup.
a. Premix 16 oz / .5 L of an acetic acid solution
with 2 gallons / 7.5 L of hot water,140_F/
60_C maximum, and pour into solution tank.
FOR SAFETY: When using machine, follow mixing
and handling instructions on chemical containers.
b. Turn off pump switch.
c. Over a floor drain operate spray gun for one
minute.
d. Shut off machine and allow remaining solution
to break down alkaline buildup overnight.
e. Next day, spray out remaining solution and
flush system with 3 gallons / 11 L of clean
water.
2. Lubricate wheels and casters with a water
resistant oil.
3. Inspect machine for water leaks and loose
hardware.
4. Every 40 hours of use, pump must be greased.
Refer to hour meter. Each new machine is
equipped with a grease gun (#190022).
a. Open machine to access pump (See
ACCESSING INTERNAL COMPONENTS).
b. Remove safety cover from pump by pinching
tabs and pulling outward.
c. Insert grease gun nozzle onto pump’s grease
fitting (Figure 43).
d. Slowly push plunger completely down one to
two times. Do not over grease pump, seals
may damage.
ATTENTION: Do not use air powered or hand lever
grease guns, pump damage may result.
e. Apply a generous dab of grease to outer
diameter of cam bearing at top and bottom
where bearing contacts connecting rod.
f. Check pump periodically and remove any
excess grease from pump cavity.
FIG. 43
QUARTERLY MAINTENANCE
(Every 250 Hours Of Use)
Every 250 hours of use check vacuum motors for
carbon brush wear. Replace brushes if worn to a
length of 0.38 in / 10 mm or less (Figure 44).
FIG. 44
WARNING: Electrical Hazard. Unplug Power
Cord Before Servicing Machine.
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EN OPERATION
ASC--15 / ASC--57 (04--10)
18
FOR SAFETY: When servicing machine, all repairs
must be performed by a qualified service person.
ACCESSING INTERNAL COMPONENTS
The machine is designed to hinge open to access
internal components. Follow steps below to open
machine.
WARNING: Electrical Hazard. Unplug Power
Cord Before Servicing Machine.
FOR SAFETY: When servicing machine, all repairs
must be performed by a qualified service person.
1. Empty recovery and solution tanks before opening
machine.
2. Unplug power cord from wall outlet.
3. Unlatch two latches at front of machine and
carefully hinge machine open (Figure 45).
FIG. 45
4. When closing machine, make sure hoses are not
pinched or kinked.
STORING MACHINE
1. Before storing machine, perform the
recommended maintenance procedures (See
MACHINE MAINTENANCE).
2. Store machine in a dry area in the upright position.
3. Open recovery tank cover to promote air
circulation.
WARNING: Electrical Shock Hazard. Do Not
Use Outdoors. Do Not Expose To Rain. Store
Indoors.
ATTENTION: DO NOT ALLOW MACHINE TO
FREEZE WITH WATER IN PUMP SYSTEM.
STORING MACHINE IN FREEZING
TEMPERATURES
1. Drain and rinse tanks thoroughly.
2. Pour 32 oz / 1 L of undiluted standard antifreeze
into solution tank.
3. Spraying into a bucket, operate spray gun for 30
seconds at low pressure.
4. Allow antifreeze to remain in system.
RECOMMENDED STOCK ITEMS
Refer to the Parts List manual for recommended stock
items. Stock Items are clearly identified with a bullet
preceding the parts description. See example below:
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OPERATION EN
19
ASC--15 / ASC--57 (04--10)
TROUBLE SHOOTING
PROBLEM CAUSE SOLUTION
Machine does not operate. Tripped GFCI device.
(120V Models Only) Reset GFCI device. (120V Models Only)
Faulty GFCI device.
(120V Models Only) Contact Service Center.
Faulty power cord. Contact Service Center.
Building circuit breaker tripped. Reset breaker.
Spray gun does not operate. Air in pump system. Operate spray gun at low pressure to
prime pump.
Empty solution tank. Fill solution tank.
Pump switch not activated. Activate pump switch.
Kink in solution hose Unwind hose.
Plugged spray gun nozzle. Clean Nozzle.
Plugged solution tank filter Unplug filter.
Loose solution hose connection. Properly connect solution hose to
coupler.
Kinked or plugged internal pump hose. Unkink or unplug pump hose.
Faulty pump. Contact Service Center.
Faulty pump switch or wiring. Contact Service Center.
Faulty spray gun. Replace spray gun.
No vacuum. Vacuum/blower switch is pressed
towards blower symbol. Press switch towards vacuum symbol.
Faulty vacuum/blower switch or wiring. Contact Service Center.
Defective vacuum motor. Contact Service Center.
Worn carbon brushes. Contact Service Center.
Poor vacuum. Clogged float shut--off screen. Remove recovery tank lid and clean
lint off screen.
Full recovery tank. Empty recovery tank.
Loose recovery tank lid. Tighten recovery tank lid.
Loose vacuum hose connections. Secure connections.
Defective vacuum hose. Replace hose.
Loose vacuum hose cuffs. Secure cuffs to hose.
Defective squeegee tool. Replace squeegee blades.
Formula Cleaner not injecting. Spray gun set to high pressure. Set gun to low pressure.
Plugged metering tip. Remove metering tip and clean.
Plugged injection tube. Unplug injection tube.
Empty Formula container. Replace with new container.
Formula ON/OFF lever turned off. Turn Formula ON/OFF lever to ON.
Injector tube not submerged in
Formula container. Submerge injector tube to bottom of Formula container.
Plugged formula Injector. Remove and clean injector. When
replacing injector, point arrow towards
spray gun.
No air--flow from blower hose. Loose blower hose connection. Secure hose connection.
Defective blower motor. Contact Service Center.
Worn carbon brushes in blower motor. Contact Service Center.
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EN OPERATION
ASC--15 / ASC--57 (04--10)
20
SPECIFICATIONS
Model ASC--15 / ASC--57
LENGTH 36.5 in / 927 mm
WIDTH 18.5 in / 470 mm
HEIGHT 37.5 in / 953 mm
WEIGHT 126lb/57kg/142lb/64kgwithaccessories
SOLUTION TANK CAPACITY 15 gal / 57 L
RECOVERY TANK CAPACITY 18 gal / 72 L
SOLUTION PUMP 120 V, rated 500 psi, 4.5 A
220 V / 230 V / 240 V, rated 500 psi, 3.7 A
PUMP FLOW RATES (MAX) High Pressure: 1 gal / 3.8 L per min Low Pressure: 1.5 gal / 5.7 L per min
SPRAY GUN PRESSURE Low Pressure: 45 psi High Pressure: 300 psi / 400 psi dead head
INJECTOR SYSTEM Vacuum Feed
METERING TIP RATES Orange Tip = 2 oz per gallon (15ml / L)
Red Tip = 4 oz per gallon (30ml / L)
Blue Tip = 6 oz per gallon (40ml / L)
VACUUM MOTOR (BLOWER) 1--120 V, 8.6 A, 1000 W, 2 stage
1--220 V / 230 V / 240 V, 6.0 A, 1331 W, 2 stage
VACUUM MOTORS (RECOVERY) 1--120 V, 10 A, 1200 W, 3 stage
1--220 V / 230 V / 240 V, 7.3 A, 1566 W, 3 stage
SEALED WATER LIFT 117.4in/3m
TOTAL POWER CONSUMPTION 120 V, 14.25 A
220 V / 230 V / 240 V, 11.0 A
POWER CORD 25 ft / 7.6 m 14/3 W/G (120 V)
50 ft / 15 m 3X1.5 mm (220 V / 230 V / 240 V)
GFCI DEVICE (120V Model) 120 V AC 50/60 Hz, 15 A, Class A
36.5 in
(927 mm)
37.5 in
(953 mm)
18.5 in
(470 mm)
MACHINE DIMENSIONS
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