Terex Genie GTH-3007 User manual

Operator’s Manual
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GTH-3007
Second Edition
First Printing
Part No. 57.0009.0445
AGRI-730

Operator’s Manual
2 GTH-3007 - AGRI-730 Part No. 57.0009.0445
Second Edition - First Printing
Important
Read, understand and obey these safety rules
and operating instructions before operating the
machine. Only trained and qualified personnel
shall be authorized to operate the machine.
This manual shall be kept with the machine at
all times.
For any further information, please call
Terexlift.
Contents
Introduction..........................................Page 3
Machine Identification..........................Page 5
Symbols Used On The Machine..........Page 7
Labels And Plates Applied On The
Machine...............................................Page 9
Safety Precautions ..............................Page 15
Description Of The Main Components...Page 23
Controls And Instruments....................Page 27
Inspections ..........................................Page 43
Operating Instructions .........................Page 47
Transporting The Machine...................Page 61
Maintenance........................................Page 65
Faults And Troubleshooting.................Page 91
Optional Attachments ..........................Page 95
Specifications ......................................Page 117
Load Charts.........................................Page 121
Diagrams And Schemes......................Page 127
EC Declaration of Conformity..............Page 135
Warranty ..............................................Page 137
Routine Check List ..............................Page 143
Contact us:
ZONA INDUSTRIALE I-06019 UMBERTIDE
(PG) - ITALY
Telephone [phone]
Telefax [phone]
Technical Assistance Service
Telephone: [phone]
[phone]
e-mail: [email protected]
Original Instructions
Second Edition: First Printing, January 2010
For the electronic version of this manual visit
www.genielift.com/operator_manuals.asp
©Copyright 2006 TEREXLIFT srl - All rights reserved
Produced by:
TEREXLIFT Technical Literature Dept.
Umbertide (PG) Italy

Second Edition - First Printing Operator's Manual
Part No. 57.0009.0445 GTH-3007 - AGRI-730 3
Introduction
Symbols
Safety alert symbol: used to
alertyoutopotentialpersonal
injuryhazards.Obeyallsafety
messages that follow this
symbol to avoid possible
injury or death
DANGER
Red: indicates a hazardous
situationwhich,ifnotavoided,
will result in death or serious
injury.
WARNING
Orange:indicatesahazardous
situationwhich,ifnotavoided,
couldresultindeathorserious
injury.
CAUTION
Yellow:indicatesahazardous
situationwhich,ifnotavoided,
could result in minor or
moderate injury.
NOTICE
Blue: indicates a hazardous
situationwhich,ifnotavoided,
could result in property
damage.
PROTECT THE
ENVIRONMENT
Green: used to draw the
attention to important
information on environment
protection.

Operator’s Manual
4 GTH-3007 - AGRI-730 Part No. 57.0009.0445
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Intentionally blank page

Second Edition - First Printing Operator's Manual
Part No. 57.0009.0445 GTH-3007 - AGRI-730 5
Machine Identification
Check that the operator handbook refers to the
delivered machine.
DESIGNATION:
ROUGH TERRAIN VARIABLE REACH TRUCK
MODEL: GTH-3007 / AGRI-730
MANUFACTURER:
TEREXLIFT srl
Zona Industriale - I-06019 UMBERTIDE (PG) - ITALY
Enrolled in the register of companies at the Court of
Perugia under no. 4823
C.C.I.A.A. 102886
Fiscal Code/V.A.T. no. 00249210543
APPLICABLE STANDARDS
For the operator’s safety, the following standards were
obeyed during the risk assessment of the handler
fitted with telescopic boom norme:
Directive Title
2006/42/EC Machinery Directive
2008/104/EC Electromagnetic compatibility
2000/14/CE Environment Acoustic Emissions
Standard Title
EN 1459:1988 Harmonised standard. Safety of
A2:2009 Industrial trucks - Self- propelled
variable reach trucks.
MACHINE IDENTIFICATION PLATES
The following data plates are applied on the machine:
Machine data plate
The identification plate contains the main identification
data of the machine like model, serial number and
year of manufacture.
On machines destined for the Italian market, the data
plate is installed in the driving cab, on the right, and
is well-visible when the door is opened.
On the machines destined for foreign markets, the
data plate is applied on the front right side of the
chassis.
Road traffic data plate
The road traffic data plate is installed on the front
right side of the chassis (only on machines destined
for the Italian market).
This plate shows the road traffic related data and the
weights of the specific machine model.
ROPS-FOPS cab type-approval plate
The ROPS - FOPS type-approval plate is located
inside the driving cab above the rear glass.
Fork data plate
Placed on the left side of the fork frame.
This plate shows the identification data of fork such
as model, serial number, year of manufacture, weight,
nominal payload, centre of the load and model of the
machine on which the forks are installed.

Operator’s Manual
6 GTH-3007 - AGRI-730 Part No. 57.0009.0445
Second Edition - First Printing
Machine Identification
HOW TO READ
YOUR SERIAL
NUMBER
Chassis serial number
(The chassis serial number is punched on the front right
part of the chassis side member)
Machine data plate
(On machines destined for the Italian market, the machine data plate is
installed in the driving cab, on the right, and is well-visible when the door
is opened. On the machines destined for foreign markets, the data plate
is applied on the front right side of the chassis)
GTH-3007 P 07 17882
MODEL
ENGINE
TYPE
YEAR OF
MANIFACTURER
SERIAL
NUMBER
CE MARKING
This machine fulfils the safety requirements of
the Machinery Directive.The conformity has been
certified and the placing of the CE marking on the
machine demonstratescompliance withthe regulatory
requirements.
The CE marking is placed directly on the identification
plate of the machine.
CHASSIS SERIAL NUMBER
The chassis serial number is punched on the front
left part of the chassis side member.
IDENTIFICATION PLATES OF THE MAIN PARTS
The plates of the main components, not directly
manufactured by TEREXLIFT srl (for instance,
engines, pumps, etc.), are located where originally
applied by the manufacturers.

Second Edition - First Printing Operator's Manual
Part No. 57.0009.0445 GTH-3007 - AGRI-730 7
Symbols Used On The Machine
Fuel Level General Alarm Low Engine Oil
Pressure
Parking Brake Battery Charge
Hydraulic Oil Filter
Clogged
Hydraulic Oil Filter Low Hydraulic Oil
Level Turn Signals High Beam
1st Speed Engaged 2nd Speed Engaged Glow Plugs Preheating High Coolant Tempe-
rature
Low Beam
Rear Wheel Aligned Air Filter Restricted Hour-meter Hydraulic Oil
Temperature Indicator
Position Lights
Steering Mode Cab Ventilation Fan Lift Point Transfer Mode Hazard Warning Lights
Continuous Oil Flow Auxiliary Hydraulic
Line
Air Condition Fuel Cap Hydraulic Oil
Work Lights Mechanical Gear
09.4618.0916
09.4618.0917
09.4618.0928

Operator’s Manual
8 GTH-3007 - AGRI-730 Part No. 57.0009.0445
Second Edition - First Printing
Symbols Used On The Machine
HAZARD PICTORIAL DESCRIPTIONS
Crush Hazard
Support boom
when performing
maintenance.
No riders.
Fall Hazard
Maintain required
clearance.
Electrocution
Hazard
No people under
load.
Falling Object
Hazard
Read the operator's
manual.
Burn Hazard
Burn Hazard
Explosion/Burn
Hazard No smoking. No
open flame.
Allow system to
cool.
Allow surfaces to
cool.
Crush Hazard Keep away from
moving parts. Crush Hazard Keep clear of
moving parts.
Allow compartment
access
Crush Hazard
Keep away from
belt. Insert Maintenance
Collar Battery Cut-Out Safety Alert Simbol

Second Edition - First Printing Operator's Manual
Part No. 57.0009.0445 GTH-3007 - AGRI-730 9
Labels And Plates Applied On The Machine
Shading indicates decal is hidden from view, i.e. under covers.
3
3
45
5
6
7
11 12
13
16
18
24
25
25
26
28
14
14
C
B
A
20
31
32
33
36
2
23
1
14
15
D
4
22
25
14
5
3
819
9
17
310
27
14
5
4
25
21
29
30
27
34
35

Operator’s Manual
10 GTH-3007 - AGRI-730 Part No. 57.0009.0445
Second Edition - First Printing
Labels And Plates Applied On The Machine
Use the pictures on these pages to verify that all decals are legible and in place.
The following chart shows quantities and description too.
Ref. Decal Code Description Qt.
109.4618.0791 Safety pin operation 1
209.4618.0784 The capacity of the truck and attachment
combination shall be complied with. 1
309.4618.0547 Tyre inflation sticker P= 5.5 bar / 80 psi 4
409.4618.0918 Falling Object Hazard 3
509.4618.0919 Crush Hazard 4
609.4618.0563 Guaranteed sound power level 1
709.4618.0920 Compartment Access 1
809.4616.0002 Max Capacity 1
WORKING POSITION STORAGE POSITION
SAFETY PIN
09.4618.0791
P= 5.5 bar
80 psi
Use the pictures on these pages to verify that all decals are legible and in place.
The following chart shows quantities and description too.
102
09.4618.0563
Kg 3000
09.4618.0918
09.4618.0919
09.4618.0920

Second Edition - First Printing Operator's Manual
Part No. 57.0009.0445 GTH-3007 - AGRI-730 11
Labels And Plates Applied On The Machine
Ref. Decal Code Description Qt.
909.4618.0786 Label - Testing ports 1
10 09.4618.0776 Label - Upper Door Unlock System 1
11 09.4618.0794 Quick guide and Control lever decal
for GTH-3007 1
12 09.4618.0921 Label - Use limits close to electric power
lines 1
13 09.4618.0792 Label - Engine Cover Closing 1
14 09.4618.0922 Crush Hazard 6
15
16
17
09.4618.0240
09.0803.0529
09.4618.0242
Cosmetic - GENIE Logo
1
1
1
TP4 TP1TP2
TP3
09.4618.0786
TP5
09.4618.0776
NOTICE


09.4618.0792


USING THE JOYSTICK
• Boom lowering/lifting: shift the leverto 
• Attachment frame forward/back pitching:shift the lever
to 
• Telescope retraction/extension:shift button to 
• Attachment coupling/release: press button and shift
the control lever to 
WARNING
Do not use the machine and its attachments before
having read and understood the use and safety
instructions of this manual.
Not obeying the use and safety instructions can result in
serious or lethal injury.
The instructions are delivered with the machine;
additional copies may be obtained from your dealer or
directly from Terexlift.
The operator is responsible for obeying the aforesaid
instructions.
Do not raise boom on unstable or sloping ground. Never
exceed maximum permitted loads (see load charts).
Lifting manoeuvres with the machine in operation are
forbidden.
Before leaving the control place:
- lower any suspended load to the ground
- set the controls of the boom to neutral position
- set the speed lever to neutral position, engage the
parking brake and stop the engine.
09.4618.0794
1
0
2
STARTINGTHE MACHINE
• Put the gear switch and the mechanical gear lever to
neutral.
• Engage the parking brake and ensure its light
indicator switches on.
• Tostart the engine, rotate the ignition switch to poristion 1
and hold it in position.
The turn the switch to position 2
and start the engine.
• If the engine does not start within
20 seconds, release the key and
wait at least 2 minutes before
attempting again.
OVERLOADWARNING SYSTEM (ARB)
During work, steadly check the display of the overload
warning system.
The 8 LED indicator show:
Machine stable.
Machine unstable.The red LED flashes
and buzzer sounds intermittently.
Hazardous overload. Risk of
overturning. The red LED is constantly
lit and the buzzer sounds continuously.
Retract the load within safety limits.
Green LED 1-2-3-4
Yellow LED 5-6
Red LED7-8
QUICK GUIDE FOR THE USE
4
2506 Optional
3
09.4618.0921
09.4618.0922

Operator’s Manual
12 GTH-3007 - AGRI-730 Part No. 57.0009.0445
Second Edition - First Printing
Labels And Plates Applied On The Machine
Ref. Decal Code Description Qt.
18
19
20
09.4618.0484
09.4618.0485
09.4618.0984
09.4618.0736
09.4618.0734
09.4618.1023
Cosmetic - Genie GTH-3007
Cosmetic - Genie AGRI-730
1
1
1
1
1
1
21 09.4618.0924 Burn/Explosion Hazard 1
22 09.4618.0925 Crush Hazard 1
23 09.4618.0926 No Riders 1
24 09.4618.0927 Burn Hazard 1
25 09.4618.0916 Lift Point 4
26 09.4618.0917 Diesel Fuel Cap 1
27 09.4618.0928 Hydraulic Oil 2
28 09.4618.0949 Label - Engine Fuses & Relays Board 1
09.4618.0925
09.4618.0926
09.4618.0927
GTH-3007
AGRI-730
09.4618.0916
09.4618.0924
09.4618.0917
09.4618.0928
FG1 FG2
GTH-2506 & GTH-3007 09.4618.0949
Name Description
FG1 Main Fuse
FG2 Glow Plugs
Name Description
K02 Starter Enabling Switch
K01 Glow Plugs Preheating
K02 K01

Second Edition - First Printing Operator's Manual
Part No. 57.0009.0445 GTH-3007 - AGRI-730 13
Ref. Decal Code Description Qt.
29 09.4618.1001 Label - Maintenance Collar 1
30 09.4618.1025 Label - Upper Door External Unlock
System 1
31 09.4618.0986 Crush Hazard 1
32 09.4618.0923 Burn Hazard 2
33 09.4618.1033 Label - Mechanical Gear Instructions 1
34 09.4618.1030 Label - Cabin Fuses & Relays Board 1
35 09.4618.1256 Instruction - Emergency Exit 1
36 09.4618.1331 Battery Cut-Out Switch 1
09.4618.0923
Labels And Plates Applied On The Machine
09.4618.1001
09.4618.1025
NOTICE
09.4618.0986
INSTRUCTIONS
CHANGE MECHANICAL GEAR ONLY
WHEN THE MACHINE IS STATIONARY
AND THE FOWARD/REVERSE GEAR
SELECTOR IS ON NEUTRAL POSITION
09.4618.XXXX
J1
F 10 F 20
F 09 F 19
F 08 F 18
F 17
F 16
F 07
F 06
F 05
F 04
F 03
F 02
F 01
F 15
F 14
F 13
F 12
F 11
GTH-3007
AGRI-730
09.4618.1030
Ref. Description
F01 Hazard Warning Light
F02 High Beam
F03 Low Beam
F04 Horn
F05 Road/jobsite
F06 R-front & L-rear
Position Lights
F07 L-front & R-rear
Position Lights
F08 Power Supply Opt
F09 2°hydraulic Circuit
F10 Arb Instrument
F11 Heating
F12 Gear Selector
F13 Work Light
F14 Rear Axle Sensor
F15 Flashing Beacon
F16 Stop Light
F17 External Lights
F18 Emergency Stop
F19 Wiper
F20 Instrument Panel
FUSES & RELAYS CABIN BOARD
09.4618.1256
09.4618.1331

Operator’s Manual
14 GTH-3007 - AGRI-730 Part No. 57.0009.0445
Second Edition - First Printing
Ref. Decal Code Description Qt.
A09.4616.0100
ROPS-FOPS cab type-approval plate.
This plate shows the type-approval data of
the driving cab according to ROPS - FOPS
regulations.
1
B09.4616.0112
Machine data plate. The identification plate
contains the main identification data of the
machine.
1
C09.4616.0109 Fork data plate. This plate shows the main
data of the fork installed on the machine.1
D09.0803.0357 Boom tilting degree 1
200
kgkg
kg
kg
TEREXLIFT srl - ZONA INDUSTRIALE - 06019 UMBERTIDE (PG) - ITALY
Tel. [phone] Fax [phone] Telex 66106 ITALMA I
MODELLO - MODEL - MODELE - TYP - MODELO
ANNO DI COSTRUZIONE - YEAR OF MANUFACTURE - ANNEE DE FABRICATION
BAUJAHR - AÑO DE FABRICACIÓN
MATRICOLA- SERIAL N. - N. DE SERIE - FZ.-IDENT NR. - NO. DE SERIE
OMOLOGAZIONE
FABBRICATOIN ITALIA - MADE IN ITALY
PESO MAX ASSALE ANT.- MAX FRONT AXLE WEIGHT - POIDS MAX ESSIEU AVANT
ZUL. ACHSLAST VO. N. ST VZO - PESO MAX EJE ANTERIOR
PESO MAX ASSALE POST.- MAX REAR AXLE WEIGHT - POIDS MAX ESSIEU ARRIERE
ZUL. ACHSLAST HI. N. ST VZO - PESO MAX EJE POSTERIOR
PESO TOTALE- TOTAL WEIGHT - POIDS TOTAL - ZUL. GESAMTGEWICHT N. ST VZO
PESO TOTAL
MATRICOLAMOTORE TERMICO - ENGINE SERIAL N. - N. MOTEUR THERMIQUE
FABRIK NR. DIESEL MOTOR - NO. DE SERIE MOTOR TERMICO
MODELLO - TYPE - DƒSIGNATION
MODELL - MODELO
ANNO DI COSTRUZIONE -
YEAR OF CONSTRUCTION-
ANNƒE DE CONSTRUCTION -
BAUJHAR - A„O DE CONSTRUCCIîN
MASSA - MASS - MASSE -
MASSE - MASA
PORTATA NOMINALE - PAY LOAD -
PORTEE NOMINALL - NENN
TRAGF€HIGKEIT - CARGA NOMINAL
CENTRO DI GRAVITË - CENTEROF
GRAVITY - CENTRE DE GRAVITƒ -
SCHWERPUNKT - CENTRO DE GRAVEDAD
CENTRO DI CARICO - LOAD CENTER -
CENTRE DE CHARGE - LASTPUNKT -
CENTRO DE CARGA
MODELLO MACCHINA - MACHINE MODEL-
DESOGNATION MACHINE - MASCHINENMODELL
MODELO MçQUINA
N¡SERIE - SERIAL N¡-N¡DESERIE
- SERIEN N¡-N¡DE BASTIDOR
JUNTO HORQUILLAS
GROUPE FOURCHES-GABELGROUPPE
ASSIEME FORCHE-FORKS ASSY
Labels And Plates Applied On The Machine

Second Edition - First Printing Operator's Manual
Part No. 57.0009.0445 GTH-3007 - AGRI-730 15
DAMAGED MACHINE HAZARDS
• Do not use a damaged or defective machine.
• Do a thorough pre-operation inspection of the
machine and test all functions before each work
shift. Tag and remove from service a damaged
or defective machine.
• Make sure that all maintenance jobs have been
carried out as specified in this manual and the
appropriate service manual.
• Make sure that all decals are in place and
legible.
• Make sure that the operator’s is intact, legible
and placed in the special container located in the
machine.
PERSONAL INJURY HAZARDS
• Do not operate the machine in case of hydraulic
oil or air leak. Air or hydraulic oil leaks can
penetrate or burn the skin.
• Always operate the machine in a well ventilated
area to avoid carbon monoxide poisoning.
• Do not lower the boom if the area underneath is
not clear of personnel or obstructions.
SAFETY DEVICES
Several safety devices have been fitted to the
machine. They must never be tampered with or
removed.
Regularly check the efficiency of such devices.
In case of faults, stop working immediately and
proceed in replacing the defective device.
For the checking procedures, read chap.
"Maintenance"
MOMENT LIMITING SYSTEM
The moment limiting system has been developed to
help the operator to maintain the machine longitudinal
stability. Audible and visual messages are provided
when the limits of longitudinal stability are being
approached.
However this device cannot replace the experience
of the operator. It is up to the user to adopt the
necessary safety measures to work within the rated
limits of the machine.
SEAT SWITCH
This micro switch is located inside the seat cushion,
and it prevents any machine transmission movements
if the operator is not correctly seated in the driving seat.
Safety Precautions

Operator’s Manual
16 GTH-3007 - AGRI-730 Part No. 57.0009.0445
Second Edition - First Printing
GENERAL REMARKS
Most accidents occurring while working, repairing or
maintaining machines, are caused by not complying
with the basic safety precautions.
Therefore, it is necessary to pay steady attention to
the potential hazards and the effects that may come
of operations carried out on the machine.
If you recognise hazardous situations, you can
prevent accidents!
DANGER
The instructions given in this handbook are the
ones established by TEREXLIFT. They do not
exclude other safe and most convenient ways
for the machine installation, operation and
maintenancethat takeinto accountthe available
spaces and means.
If you decide to follow instructions other than those
given in this manual, you shall absolutely:
• be sure that the operations you are going to carry
out are not explicitly forbidden;
• be sure that the methods are safe, say, in
compliance with the rules and provisions given
in this section;
• be sure that the methods cannot damage the
machine directly or indirectly or make it unsafe;
• contact TEREXLIFT Assistance Service for
any suggestion and the necessary written
permission.
Not observing the instructions
and safety rules in this manual
may result in death or serious
injury.
Do not operate the machine unless:
• You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1.Avoid hazardous situations. Read and
understand the safety instructions before
going on to the next chapter.
2.Always perform a pre-operation
inspection.
3.Always test the machine functions prior
to use.
4.Inspect the work place.
5.Only use the machine for the intended
application.
• Read, understand and obey the manufacturer’s
instructions and the safety rules, the safety and
operator’s manuals, and the decals applied on
the machine.
• Read, understand and obey the employer’s
safety rules and worksite regulations.
• Read, understand and obey the applicable
national regulations.
• Only trained personnel informed on the safety
rules can operate the machine.
Safety Precautions

Second Edition - First Printing Operator's Manual
Part No. 57.0009.0445 GTH-3007 - AGRI-730 17
REQUISITES OF THE PERSONNEL IN CHARGE
Requisites of the MACHINE OPERATORS
The operators who use the machine regularly or
occasionally (i.e. for transport reasons) shall have
the following prerequisites:
health:
before and during any operation, operators shall
never take alcoholic beverages, medicines or
other substances that may alter their psycho-
physical conditions and, consequently, their working
abilities.
physical:
good eyesight, acute hearing, good co-ordination
and ability to carry out all required operations in
a safe way, according to the instructions of this
manual.
mental:
ability to understand and apply the enforced rules,
regulations and safety precautions. They shall be
careful and sensible for their own as well as for the
others’ safety and shall desire to carry out the work
correctly and in a responsible way.
emotional:
they shall keep calm and always be able to evaluate
their own physical and mental conditions.
training:
they shall read and be familiar with this handbook,
its enclosed graphs and diagrams, the identification
and hazard warning plates. They shall be skilled and
trained about the machine use.
The operator shall have a licence (or a driving
licence) when provided for by the laws enforced
in the country where the machine works. Please,
ask the competent bodies. In Italy the operator
must be at least 18 year old.
Requisites of the SERVICEMEN
Thepersonnelchargedwiththemachinemaintenance
shall be qualified, specialised in the maintenance
of telehandlers, and shall have the following
prerequisites:
physical:
good eyesight, acute hearing, good co-ordination
and ability to carry out all required maintenance
operations in a safe way, according to this manual.
mental:
ability to understand and apply the enforced rules,
regulations and safety precautions. They shall be
careful and sensible for their own as well as for the
others’ safety and shall desire to carry out the work
correctly and in a responsible way.
training:
they shall read and be familiar with this handbook,
its enclosed graphs and diagrams, the identification
and warning plates. They shall be skilled and trained
about the machine functioning.
NOTICE
From a technical point of view, the ordinary
maintenance of the machine is not a complex
intervention and can be carried out by the
machine operator, too, provided he has a basic
knowledge of mechanics.
Safety Precautions

Operator’s Manual
18 GTH-3007 - AGRI-730 Part No. 57.0009.0445
Second Edition - First Printing
WORKING CLOTHES
During work, but especially when maintaining or
repairing the machine, operators must wear suitable
protective clothing:
• Overalls or any other comfortable garments.
Operators should not wear clothes with large
sleeves or objects that can get stuck in moving
parts of the machine.
• Ear-protectors or equivalent equipment.
• Protective helmet.
• Protective gloves.
• Working shoes.
OTHER DANGERS
Hazards on the JOBSITE
Always take into account the features of the job site
where you are going to work:
• Always examine the working area and compare
it with the machine dimensions in the different
configurations.
DANGER
The machine is not electrically insulated and
does not provide protection from contact with
or proximity to electrical power lines.
Always keep at a minimum safe distance from
the telescopic boom and the lifted load. Electrical
hazards!
• Keep away from the machine in case of contact
with energized power lines. Personnel on the
ground must never touch or operate the machine
until energized power lines are shut off.
DANGER
Do not at any time use the machine during a
storm.
WARNING
Operator have to survey his/her field of vision
when operating the truck.
Use only type-approved working clothing in good
condition.
Personal PROTECTIVE EQUIPMENT
Under special working conditions, the following
personal protective equipment should be used:
• Breathing set (or dust mask).
• Goggles or facial masks.
Safety Precautions
DEATH OR INJURY CAN RESULT FROM
CONTACTING ELECTRIC POWER LINES.
ALWAYS CONTACT THE ELECTRIC POWER LINES
OWNER. THE ELECTRIC POWER SHALL BE
DISCONNECTED OR THE POWER LINES MOVED
OR INSULATED BEFORE MACHINE OPERATIONS
BEGIN
POWER LINE VOLTAGE REQUIRED CLEARANCE
0 to 50kV 10ft 3.00m
50 to 200 kV 15 ft 4.60 m
200 to 350 kV 20 ft 6.10 m
350 to 500 kV 25 ft 7.62 m
500 to 750 kV 35 ft 10.67 m
750 to 1000 kV 45 ft 13.72 m

Second Edition - First Printing Operator's Manual
Part No. 57.0009.0445 GTH-3007 - AGRI-730 19
OPERATION or MAINTENANCE hazards
Before any operation, following precautions should
be taken:
• First of all, make sure that the maintenance
interventions have been carried out with care
according to the established schedule.
WARNING
Set the machine to working configuration.
Use the special inclinometer sets on the top of the
front window to check that the machine is level
before operating it.
• Ensure you have enough fuel to avoid a sudden
stop of the engine, especially during a crucial
manoeuvre.
• Clean instruments, data plates, lights and the
cab windscreen thoroughly.
• Check the correct functioning of all the safety
devices installed on the machine and in the job
site.
• In case of troubles or difficulties, inform the
foreman at once. Never start working under
unsafe conditions.
• Do not carry out any repair work in a makeshift
way to start working!
During work, and especially maintenance, always
pay the greatest attention:
• Do not walk or stop under raised loads or
machine parts supported by hydraulic cylinders
or ropes only.
• Keep the machine handholds and access steps
always clean from oil, grease or dirt to prevent
falls or slips.
Safety Precautions
• When entering/leaving the cab or other raised
parts, always face the machine; never turn the
back.
• When carrying out operations at hazardous
heights (over 1.5 meters from the ground), always
use approved fall restraint or fall arrest devices.
• Do not enter/leave the machine while it is
running.
• Do not leave the driving place when the machine
is running.
• Neither stop nor carry out interventions under
or between the machine wheels when engine
is running. When maintenance in this area is
required, stop the engine.
• Do not carry out maintenance or repair works
without a sufficient lighting.
• When using the machine lights, the beam should
be oriented in order not to blind the personnel at
work.
• Before applying voltage to electric cables or
components, check their connection and proper
functioning.
• Do not carry out interventions on electric
components with voltage over 48V.
• Do not connect wet plugs or sockets.
• Plates and hazard warning stickers shall never
be removed, hidden or become unreadable.
• Except for maintenance purposes, do not remove
safety devices, shields, protection cases, etc.
Should their removal be necessary, stop the
engine, remove them with the greatest care and
always remember to refit them before starting the
engine and using the machine again.
• Before any maintenance or repair work, stop the
engine and disconnect the batteries.

Operator’s Manual
20 GTH-3007 - AGRI-730 Part No. 57.0009.0445
Second Edition - First Printing
• Do not lubricate, clean or adjust moving parts.
• Do not carry out operations manually when
specific tools are provided for this purpose.
• Avoid the use of tools in bad condition or use in
an improper way i.e. pliers instead of adjustable
wrenches, etc.
• Applying loads in different points of the attachment
holding plate is forbidden.
WARNING
Any intervention on the hydraulic circuit must be
carried out by authorised personnel.
The hydraulic circuit of this machine is fitted
with pressure accumulators. You and others
could be seriously injured if accumulators are
not completely depressurised.
For this purpose, shut the engine down and step
on the brake pedal 8/10 times.
Safety Precautions
• When working, do not give instructions or signs
to several people at the same time. Instructions
and signs must be given by one person only.
• Always pay due attention to the instructions given
by the foreman.
• Never distract the operator during working phases
or crucial manoeuvres.
• Do not call an operator suddenly, if
unnecessary.
• Do not frighten an operator or throw objects by
any means.
• After work, never leave the machine under
potentially dangerous conditions.
• Before any maintenance or repair work, remove
the attachment.
MACHINE OPERATION hazards
Absolutely avoid the following work situations:
• Do not handle loads beyond the maximum
capacity of the machine.
• Do not raise or extend the boom if the machine
is not on a firm, level surface.
• Do not operate the machine in strong wind. Do
not increase the surface area of the machine or
forked load exposed to the wind. Increasing the
area exposed to the wind will decrease machine
stability.
• Use extreme caution and slow speeds when the
machine is driven across uneven or unstable
grounds, slippery surfaces or near trenches or
drop-offs.
• Limit travel speed according to ground conditions,
slopes, presence of personnel or other factors
which may cause collision.
• Do not place or attach overhanging loads to any
part of the machine.
• Before carrying out operations on hydraulic
lines under pressure or disconnecting hydraulic
components, ensure the relevant line has been
previously depressurised and does not contain
any hot fluid.
• Do not empty catalytic mufflers or other vessels
containing burning materials without taking the
necessary precautions.
• After any maintenance or repair work, make
sure that no tool, cloth or other object has been
left within machine compartments, fitted with
moving parts, or where suction and cooling air
circulates.