Terex Genie AWP Series User manual

Operator's Manual
Serial Number Range
AWP®Super
Series
from AWPP-100000
CE
with
Maintenance
Information
Original Instructions
Fifth Edition
First Printing
Part No. 1298034GT

Operator's Manual Fifth Edition • First Printing
AWP®Super Series Part No. 1298034GT
Front Matter
Manufacturer:
Terex South Dakota, Inc.
500 Oakwood Road
Watertown, SD 57201, USA
Authorized representative:
Genie Industries B. V.
Boekerman 5
4751 XK OUD GASTEL
The Netherlands
Contents
Introduction ............................................................1
Symbol and Hazard Pictorials Definitions..............5
General Safety.......................................................7
Personal Safety......................................................9
Work Area Safety................................................ 10
Legend................................................................ 16
Controls............................................................... 17
Inspections.......................................................... 18
Operating Instructions......................................... 26
Maintenance ....................................................... 29
Battery Charging Instructions ............................. 32
Transport Instructions......................................... 33
Tilt-back Operation Instructions.......................... 37
Specifications...................................................... 40
Copyright © 1996 Terex Corporation
Fifth Edition: First Printing, November 2020
"Genie" and "AWP" are registered trademarks of Terex South
Dakota in the U.S.A. and many other countries.
"Super Series" is a trademark of Terex South Dakota.
Complies with EC Directive 2006/42/EC
See EC Declaration of Conformity

Fifth Edition • First Printing Operator's Manual
Introduction
Part No. 1298034GT AWP®Super Series 1
Introduction
About this manual
Genie appreciates your choice of our machine for
your application. Our number one priority is user
safety, which is best achieved by our joint efforts.
This book is an operation and daily maintenance
manual for the user or operator of a Genie
machine.
This manual should be considered a permanent
part of your machine and should remain with the
machine at all times. If you have any questions,
contact Genie.
Product Identification
The machine serial number is located on the serial
label.
Serial label
Serial number
stamped on chassis
Intended Use and Familiarization
Guide
The intended use of this machine is to lift
personnel, including tools, and materials to an
aerial work site. Before operating the machine, it’s
the operator’s responsibility to read and
understand this familiarization guide.
Each person must be trained to operate a
Mobile Elevating Work Platform (MEWP).
Familiarization with the MEWP must be given
to each person who is authorized, competent
and trained.
Only trained and authorized personnel should
be permitted to operate the machine.
The operator is responsible to read,
understand, and obey the manufacturer’s
instructions and safety rules provided in the
Operator’s Manual.
The Operator’s Manual is located in the
manual storage container, at the platform.
For specific product applications, see
Contacting The Manufacturer.

Operator's Manual Fifth Edition • First Printing
Introduction
2 AWP®Super Series Part No. 1298034GT
Platform controls symbology and related
machine movement:
Platform up
Platform down
Ground controls symbology and related
machine movement:
Keyswitch - Off
Keyswitch - On
Ground controls
Platform controls
Emergency platform
lowering
Low battery indicator
Air pressure
Interlocked functions:
All platform and ground controls.
Limitations of use:
The intended use of this machine is to lift
personnel, including tools, and materials to an
aerial work site.
Do not elevate the platform unless the machine
is on firm level ground.

Fifth Edition • First Printing Operator's Manual
Introduction
Part No. 1298034GT AWP®Super Series 3
Bulletin Distribution and
Compliance
Safety of product users is of paramount
importance to Genie. Various bulletins are used by
Genie to communicate important safety and
product information to dealers and machine
owners.
The information contained in the bulletins is tied to
specific machines using the machine model and
serial number.
Distribution of bulletins is based on the most
current owner on record along with their
associated dealer, so it is important to register
your machine and keep your contact information
up to date.
To ensure safety of personnel and the reliable
continued operation of your machine, be sure to
comply with the action indicated in a respective
bulletin.
To view any open bulletins for your machine, visit
us on the web at www.genielift.com.
Contacting the Manufacturer
At times it may be necessary to contact Genie.
When you do, be ready to supply the model
number and serial number of your machine, along
with your name and contact information. At
minimum, Genie should be contacted for:
Accident reporting
Questions regarding product applications and
safety
Standards and regulatory compliance information
Current owner updates, such as changes in
machine ownership or changes in your contact
information. See Transfer of Ownership, below.
Transfer of Machine Ownership
Taking a few minutes to update owner information
will ensure that you receive important safety,
maintenance and operating information that
applies to your machine.
Please register your machine by visiting us on the
web at www.genielift.com or by calling us toll free
at 1-800-536-1800.

Operator's Manual Fifth Edition • First Printing
Introduction
4 AWP®Super Series Part No. 1298034GT
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer’s instructions and safety rules—
safety and operator’s manuals and machine
decals.
You read, understand and obey employer’s
safety rules and worksite regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.
The first time this machine is set up for use, a
breather cap is installed. See Pre-operation
Inspection section for breather cap
instructions.
Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use mild
soap and water to clean safety signs. Do not use
solvent-based cleaners because they may
damage the safety sign material.
Hazard Classification
Decals on this machine use symbols, color coding,
and signal words to identify the following:
Safety alert symbol—used to alert
you to potential personal injury
hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Indicates a hazardous situation
which, if not avoided, will result in
death or serious injury.
Indicates a hazardous situation
which, if not avoided, could result
in death or serious injury.
Indicates a hazardous situation
which, if not avoided, could result
in minor or moderate injury.
Indicates a property damage
message.

Fifth Edition • First Printing Operator's Manual
Symbol and Hazard Pictorials Definitions
Part No. 1298034GT AWP®Super Series 5
Symbol and Hazard Pict orials Definitions
Read the operator’s
manual
Read the service
manual
Crush hazard
No smoking
Collision hazard
Tip-over hazard
Tip-over hazard
Tip-over hazard
Electrocution hazard
Tip-over hazard
Burn hazard
Explosion hazard
Fire hazard
Refer to ourigger
decal
Electrocution hazard
Voltage rating for
power to platform
Pressure rating for
air line to platform
Crush hazard
Transport diagram
Tiedown

Operator's Manual Fifth Edition • First Printing
Symbol and Hazard Pictorials Definitions
6 AWP®Super Series Part No. 1298034GT
Maintain required
clearance
Outrigger load
Lifting point
Release brakes
Grounded AC
3-wire only
Replace damaged
wires and cords
Wheel load
Lanyard anchorage
points
Side force
Wind speed
Maximum capacity
Use common sense
and planning to
control the movement
of the machine on or
near inclines.
Indoor
Outdoor
Emergency lowering
Maximum capacity
including occupant,
tools, materials and
options

Fifth Edition • First Printing Operator's Manual
General Safety
Part No. 1298034GT AWP®Super Series 7
General Safety
* These decals are model, option or configuration specific.

Operator's Manual Fifth Edition • First Printing
General Safety
8 AWP®Super Series Part No. 1298034GT
* These decals are model, option or configuration specific.