TESTO 330 User manual

testo 330 · Flue gas analyzer
Instruction manual

2

1 Contents
3
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1Contents
1Contents ...................................................................................................3
2Safety and the environment....................................................................6
2.1. About this document........................................................................6
2.2. Ensure safety...................................................................................7
2.3. Protecting the environment..............................................................8
3Specifications ..........................................................................................9
3.1. Use ..................................................................................................9
3.2. Technical data .................................................................................9
3.2.1. Examinations and licenses...............................................................................9
3.2.2. Bluetooth®module (option) ............................................................................10
3.2.3. Declaration of Conformity ..............................................................................11
3.2.4. Measuring ranges and resolution...................................................................12
3.2.5. Accuracy and response time..........................................................................13
3.2.6. Other device data ..........................................................................................14
4Product description...............................................................................16
4.1. Measuring instrument ....................................................................16
4.1.1. Overview........................................................................................................16
4.1.2. Keypad ..........................................................................................................17
4.1.3. Display...........................................................................................................18
4.1.4. Device connections........................................................................................19
4.1.5. Interfaces.......................................................................................................19
4.1.6. Components ..................................................................................................20
4.1.7. Carrying strap (0440 0581) ............................................................................21
4.2. Modular flue gas probe..................................................................22
5First steps ..............................................................................................23
5.1. Commissioning ..............................................................................23
5.2. Getting to know the product...........................................................23
5.2.1. Mains unit / rech. batt.....................................................................................23
5.2.1.1. Changing the rech. batt. ..................................................................23
5.2.1.2. Charging the rech. batt. ...................................................................24
5.2.1.3. Mains operation...............................................................................24
5.2.2. Connecting probes / sensors .........................................................................25
5.2.3. Switching on ..................................................................................................26
5.2.4. Calling up a function ......................................................................................26

1 Contents
4
5.2.5. Entering data ................................................................................................. 26
5.2.6. Printing / saving data ..................................................................................... 27
5.2.7. Remembering data (clipboard) ...................................................................... 28
5.2.8. Confirming an error message ........................................................................28
5.2.9. Switching off .................................................................................................. 29
5.3. Folders / measurement places...................................................... 29
5.4. Protocols....................................................................................... 30
5.5. Instrument diagnosis..................................................................... 31
6Using the product ................................................................................. 33
6.1. Setting preferences....................................................................... 33
6.1.1. Assigning the right function key ..................................................................... 33
6.1.2. Device settings .............................................................................................. 33
6.1.2.1. Measurement view .......................................................................... 33
6.1.2.2. Alarm thresholds ............................................................................. 35
6.1.2.3. Units................................................................................................ 35
6.1.2.4. Date / time....................................................................................... 36
6.1.2.5. Energy management ....................................................................... 36
6.1.2.6. Display brightness ........................................................................... 36
6.1.2.7. Printer ............................................................................................. 36
6.1.2.8. Bluetooth®....................................................................................... 37
6.1.2.9. Language ........................................................................................ 37
6.1.2.10. Country version ............................................................................... 38
6.1.2.11. Password protection........................................................................ 38
6.1.3. Sensor settings.............................................................................................. 39
6.1.3.1. NO2addition.................................................................................... 39
6.1.3.2. O2reference.................................................................................... 39
6.1.3.3. Sensor protection ............................................................................ 40
6.1.3.4. Recalibration / adjustment ............................................................... 40
6.1.4. Fuels.............................................................................................................. 41
6.1.5. Programs....................................................................................................... 42
6.2. Measuring ..................................................................................... 43
6.2.1. Preparing for measurement ...........................................................................43
6.2.1.1. Zeroing phases................................................................................ 43
6.2.1.2. Using the modular flue gas probe.................................................... 44
6.2.1.3. Configuring the measurement view ................................................. 45
6.2.1.4. Setting location and fuel .................................................................. 45
6.2.2. Flue gas......................................................................................................... 45
6.2.3. Draft-Measurement........................................................................................ 47
6.2.4. Micro pressure probe..................................................................................... 48
6.2.5. CO undiluted.................................................................................................. 48
6.2.6. Smoke No. / HCT...........................................................................................49
6.2.7. Differential pressure....................................................................................... 50
6.2.8. Differential temperature ................................................................................. 51
6.2.9. O2 air............................................................................................................. 51
6.2.10. Flowrate......................................................................................................... 52
6.2.11. Oil flow........................................................................................................... 52

1 Contents
5
6.2.12. CO ambient....................................................................................................53
6.2.13. CO2 ambient..................................................................................................54
6.2.14. Automatic stokers ..........................................................................................55
6.2.15. Gas pipe tests................................................................................................56
6.2.15.1. Leakage rate test.............................................................................56
6.2.15.2. Main test..........................................................................................57
6.2.15.3. Pretest.............................................................................................58
6.2.15.4. Leak detection .................................................................................59
6.3. Transferring data ...........................................................................59
6.3.1. Protocol printer ..............................................................................................59
6.3.2. PC / Pocket PC..............................................................................................60
7Maintaining the product ........................................................................61
7.1. Cleaning the measuring instrument ...............................................61
7.2. Replacing sensors .........................................................................61
7.3. Recalibrating / adjusting sensors...................................................62
7.4. Replacing additional filter...............................................................62
7.5. Cleaning the modular flue gas probe.............................................63
7.6. Replacing the probe module..........................................................63
7.7. Changing the thermocouple...........................................................64
7.8. Condensate container ...................................................................64
7.9. Checking / replacing the particle filter............................................65
8Tips and assistance...............................................................................67
8.1. Questions and answers .................................................................67
8.2. Accessories and spare parts .........................................................68
8.3. Updating the instrument software ..................................................72
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2 Safety and the environment
6
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2Safety and the environment
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2.1. About this document
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This document describes the products testo 330-1 LL and
testo 330-2 LL with the device setting Country version | USA.
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Use
> Please read this documentation through carefully and
familiarize yourself with the product before putting it to use. Pay
particular attention to the safety instructions and warning advice
in order to prevent injuries and damage to the products.
> Keep this document to hand so that you can refer to it when
necessary.
> Hand this documentation on to any subsequent users of the
product.
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Symbols and writing standards
Representation Explanation
Warning advice, risk level according to the
signal word:
Warning! Serious physical injury may occur.
Caution! Minor physical injury or damage to
the equipment may occur.
> Apply the specified precautionary
measures.
Information: Basic or further information.
testo 330-1 LL The description only applies for the specified
instrument model testo 330-1 LL or
testo 330-2 LL.
1. ...
2. ...
Action: several steps, the sequence must be
followed.
> ... Action: one step or optional step.
- ... Result of an action.
Menu Elements of equipment, equipment display or
program interface.

2 Safety and the environment
7
Representation Explanation
[OK] Control keys on equipment or control buttons
in program interface.
... | ... Functions / paths within a menu.
“...” Example entries
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2.2. Ensure safety
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> Only operate the product properly, for its intended purpose and
within the parameters specified in the technical data. Do not
use any force.
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> Do not operate the instrument if there are signs of damage at
the housing, power supply or feed lines.
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> Do not perform contact measurements on uninsulated, live
components.
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> Do not store the product together with solvents. Do not use any
desiccants.
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> Carry out only the maintenance and repair work on this
instrument that is described in the documentation. Follow the
prescribed steps exactly. Use only original spare parts from
Testo.
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> Any further or additional work must only be carried out by
authorized personnel. Testo will otherwise refuse to accept
responsibility for the proper functioning of the measuring
instrument after repair and for the validity of certifications.
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> Operate the instrument only in closed, dry rooms and protect it
against rain and moisture.
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> Temperature data on probes/sensors only refer to the
measuring range of the sensor technology. Do not expose
handles and supply lines to temperatures in excess of 70 °C
(158 °F), if these have not be specially approved for higher
temperatures.
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> The objects to be measured or the measurement environment
may also pose risks: Note the safety regulations valid in your
area when performing the measurements.
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For products with Bluetooth®(optional)
Changes or modifications that have been made without the explicit
consent of the responsible approval authority, may cause the
retraction of the type approval.

2 Safety and the environment
8
Data transfer may be disturbed by equipment that uses the same
ISM-band, e.g. WLAN, microwave ovens, ZigBee.
The use of radio communication links is not permitted in airplanes
and hospitals, among others. For this reason the following points
must be ensured before entering:
> Switch off the device:
> Isolate the device from any external power sources (mains
cable, external rechargeable batteries, ...).
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2.3. Protecting the environment
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> Dispose of faulty rechargeable batteries/spent batteries in
accordance with the valid legal specifications.
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> At the end of its useful life, send the product to the separate
collection for electric and electronic devices (observe local
regulations) or return the product to Testo for disposal.
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3 Specifications
9
3Specifications
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3.1. Use
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The testo 330 is a handheld measuring instrument for the
professional flue gas analysis of furnace systems:
• Small furnaces (burning oil, gas, wood, coal)
• Low-temperature and condensing boilers
• Gas water heaters
These systems can be adjusted using the testo 330 and checked
for compliance with the applicable limit values.
The following tasks can also be carried out with the testo 330:
• Regulating the O2-, CO- and CO2-, NO-, NOx- data in furnace
systems for the purpose of ensuring optimal operation.
• Draft measurement.
• Measuring and regulating the gas flow pressure in gas water
heaters.
• Measuring and optimizing the flow and return temperatures of
heating systems.
• CO and CO2 environment measurement.
• Detection of CH5 (methane) and C3H8 (propane).
testo 330 must not be used:
• as a safety (alarm) instrument
The Bluetooth®option may only be operated in countries in which it
is type approved.
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3.2. Technical data
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3.2.1. Examinations and licenses
As declared in the certificate of conformity, this product complies
with Directive 2004/108/EC.

3 Specifications
10
3.2.2. Bluetooth®module (option)
• Bluetooth®type: BlueGiga WT12
• Bluetooth®product note: WT12
• Bluetooth®identification: B011198
• Bluetooth®company: 10274
Certification
Belgium (BE), Bulgaria (BG), Denmark (DK), Germany (DE),
Estonia (EE), Finland (FI), France (FR), Greece (GR), Ireland (IE),
Italy (IT), Latvia (LV), Lithuania (LT), Luxembourg (LU), Malta (MT),
Netherlands (NL), Austria (AT), Poland (PL), Portugal (PT),
Romania (RO), Sweden (SE), Slovakia (SK), Slovenia (SI), Spain
(ES), Czech Republic (CZ), Hungary (HU), United Kingdom (GB),
Republic of Cyprus (CY).
Iceland, Liechtenstein, Norway and Switzerland.
Turkey, El Salvador, Ecuador
Information of the FCC (Federal Communications
Commission)
This device fulfills part 15 of the FCC-guidelines. Commissioning is
subject to the two following conditions: (1) This device must not
generate any dangerous interferences and (2) this device must be
able to receive interferences, even if these could have undesired
effects on operation.
Changes
The FCC demands that the user is to be informed that with any
changes and modifications to the device, which have not been
explicitly approved by testo AG, the right of the user to use this
device will become null and void.

3 Specifications
11
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3.2.3. Declaration of Conformity

3 Specifications
12
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3.2.4. Measuring ranges and resolution
Parameter Measuring range Resolution
O20...21 Vol.% 0.1 vol.%
CO 0...4000 ppm 1 ppm
CO, H2-comp.1 0...8000 ppm 1 ppm
COlow 0...500 ppm 0.1 ppm
CO amb
through flue gas
probe
0...2000 ppm 1 ppm
CO amb with
probe 0632 3331
0...500 ppm 1 ppm
NO 0...3000 ppm 1 ppm
Draft -9.99...40 hPa 0.01 hPa)
ΔP 0...300 hPa 0.1 hPa)
Temperature -40...1200 °C 0.1 °C (-40.0...999.9 °C)
1 °C (remainder)
Efficiency net 0...120 % 0.1 %
Flue gas loss 0...99.9 % 0.1 %
CO2a with probe
0632 1240
0...1 vol.
0...10000 ppm
-
Gas leak testing
with probe
0632 3330
0...10000 ppm
CH5 / C3H8
-
1above the sensor protection threshold: Resolution 500 ppm (up to
max. 30000 ppm)

3 Specifications
13
3.2.5. Accuracy and response time
Parameter Accuracy Response
time
O2±0.2 vol.% < 20 s (t90)
CO ±20 ppm (0...400 ppm)
±5 % of mv (401...1000 ppm)
±10 % of mv (1001...4000 ppm)
< 60 s (t90)
CO, H2-comp. ±10 ppm or ±10 % of mv2
(0...200 ppm)
±20 ppm or ±5 % of mv2
(201...2000 ppm)
±10 % of mv (2001...8000 ppm)
< 60 s (t90)
COlow ±2 ppm (0…39.9 ppm)
±5 % of mv (remainder)
< 40 s (t90)
CO amb through
flue gas probe
±10 ppm (0...100 ppm)
±10 % of mv (101….2000 ppm)
< 35 s (t90)
CO amb with
0632 3331
±5 ppm (0...100 ppm)3
±5 % of mv ( >101 ppm)
approx. 35 s
(t90)
NO ±5 ppm (0...100 ppm)
±5 % of mv (101….2000 ppm)
±10 % of mv (2001...3000 ppm)
< 30 s (t90)
Draft4±0.02 ppm or ±5 % of mv2
(-0.50...0.60 hPa)
± 0.03 hPa (0.61...3.00 hPa)
±1.5 % of mv (3.01...40.00 hPa)
-
ΔP ± 0.5 hPa (0.0...50.0 hPa)
±1 % of mv (50.1...100.0 hPa)
±1.5 % of mv (rest of range)
-
2higher data is valid
3at 10...30 °C, outside this range additionally ±0.2 % of mv / °C
4with fine draft measurement option: Measuring range 0...100,0 Pa, resolution
0.1 Pa

3 Specifications
14
Parameter Accuracy Response
time
Temperature ± 0.5 °C (0.0...100.0 °C)
±0.5 % of mv (rest of range)
probe
dependent
Efficiency net - -
Flue gas loss - -
CO2a, through
0632 1240
±50 ppm + 2 % of mv
(0...5000 ppm)
±100 ppm + 3% of mv
(5001...10000 ppm)
approx. 35 s
(t90)
Gas leak testing
with 0632 3330
- < 2 s (t90)
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3.2.6. Other device data
Flue gas analyzer
Characteristic Data
Storage / and
transport
temperature
-20...50 °C
Operating
temperature
-5...45 °C
Power supply Rech. batt: 3.7 V / 2.6 Ah
Mains unit: 6 V/1.2 A
Protection class IP40
Weight 600 g (without rech. batt.)
Dimensions 270 x 90 x 65 mm
Memory 500,000 meas. views
Display Graphic color display, 240 x 320 pixels
Gas leak testing
probe
visual indication (LED)
audible indication by buzzer
Storage
temperature rech.
batt.
±0...35 °C
Rech. batt. charge
time
approx. 5-6 h

3 Specifications
15
Characteristic Data
Rech. batt.
operation time
6 h (pump on, 20 °C ambient temperature)
Bluetooth®(option) Range < 10 m
Warranty Measuring instrument: 48 months
LL-sensors O2, CO: 48 months,
Other sensors: 24 months
Flue gas probe: 48 months
Thermocouple: 12 months
Rech. batt: 12 months
Terms of warranty Terms of warranty: see website
www.testo.com/warranty

4 Product description
16
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4Product description
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4.1. Measuring instrument
4.1.1. Overview
1 Switch on/off
2 Interfaces: USB, PS2, infrared
CAUTION
Risk of injury from infrared beam!
> Do not direct infrared beam at human eyes!

4 Product description
17
3 Condensate trap (on rear)
4 Fixing eyelets for carrying strap (left and right)
5 Display
6 Magnetic holders (on rear)
CAUTION
Damage to other equipment caused by strong magnets!
> Keep a safe distance from products which could be damaged
by magnets (e.g. monitors, computers, pacemakers, credit
cards).
7 Keypad
8 Service cover (on rear)
9 Gas outlet
10 Unit connections: flue gas probe, sensor, pressure probe, mains
unit
4.1.2. Keypad
Key Functions
[] Switch measuring instrument on / off
[OK]
Example
Function key (orange, 3x), relevant function is shown in
the display
[▲]Scroll up, increase data
[▼]Scroll down, reduce data
[esc] Back, cancel function
[ ] Open main menu
[ i ] Open instrument diagnosis menu
[] Transmit data to the Testo protocol printer.

4 Product description
18
4.1.3. Display
1 Status bar (dark gray background):
• Warning symbol (only if there is an Error Service, display
of Error Services in instrument diagnosis menu), otherwise:
Instrument designation.
• Symbol (only if data are stored in the temporary
memory).
• Display of date and time.
• Indication of Bluetooth®status, power supply and remaining
capacity of the rech.batt.:
Icon Feature
blue symbol = Bluetooth® on,
gray symbol = Bluetooth®off
Rech. batt. operation
Indication of remaining capacity of the rech. batt.
by color and filling degree of the battery symbol
(green = 5-100 %, red = < 5 %)
Mains operation
Indication of remaining capacity of rech. batt: see
above
2 Info field of register tabs: Indication of selected folders /
measurement place, chosen fuel, chosen measurement type
3Selection field for functions (chosen function appears against a
white background, unavailable functions are identified by gray
characters) or display of meas. views.
4 Function display for function keys.

4 Product description
19
4.1.4. Device connections
1Probe socket
2Flue gas socket
3 Mains unit socket
4Pressure socket
4.1.5. Interfaces
1 USB interface
2PS2-interface
3 Infrared interface (IrDA)
4 Bluetooth interface (option)

4 Product description
20
4.1.6. Components
1Rech. batt.
2Measuring gas pump
3Slot for CO-sensor or COlow-sensor
4Slot O2-sensor
5Slot NO-sensor
6 Additional filter