TESTO 330 User manual

testo 330 · Flue gas analyzer
Instruction manual

2

1 Contents
3
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1Contents
1Contents...................................................................................................3
2Safety and the environment....................................................................6
2.1. About this document........................................................................6
2.2. Ensure safety...................................................................................7
2.3. Protecting the environment..............................................................8
3Specifications ..........................................................................................9
3.1. Use..................................................................................................9
3.2. Technical data.................................................................................9
3.2.1. Examinations and licenses...............................................................................9
3.2.2. Bluetooth®module (option)............................................................................10
3.2.3. Declaration of Conformity ..............................................................................11
3.2.4. Measuring ranges and resolution...................................................................12
3.2.5. Accuracy and response time..........................................................................13
3.2.6. Other instrument data....................................................................................14
4Product description...............................................................................16
4.1. Measuring instrument....................................................................16
4.1.1. Overview........................................................................................................16
4.1.2. Keypad ..........................................................................................................17
4.1.3. Display...........................................................................................................18
4.1.4. Device connections........................................................................................19
4.1.5. Interfaces.......................................................................................................19
4.1.6. Components ..................................................................................................20
4.1.7. Carrying strap (0440 0581)............................................................................21
4.2. Modular flue gas probe..................................................................22
5First steps ..............................................................................................23
5.1. Commissioning..............................................................................23
5.2. Getting to know the product...........................................................23
5.2.1. Mains unit / rechargeable battery...................................................................23
5.2.1.1. Changing the battery.......................................................................23
5.2.1.2. Charging batteries...........................................................................24
5.2.1.3. Mains operation...............................................................................24
5.2.2. Connecting probes / sensors .........................................................................25
5.2.3. Switching on ..................................................................................................26
5.2.4. Calling up a function ......................................................................................26

1 Contents
4
5.2.5. Entering values..............................................................................................26
5.2.6. Printing / saving data.....................................................................................27
5.2.7. Remembering data (clipboard) ......................................................................28
5.2.8. Confirming an error message ........................................................................28
5.2.9. Switching off..................................................................................................29
5.3. Folders / Locations........................................................................29
5.4. Measurement records...................................................................30
5.5. Instrument diagnosis.....................................................................31
6Using the product .................................................................................33
6.1. Performing settings.......................................................................33
6.1.1. Assigning the right function key.....................................................................33
6.1.2. Instrument settings ........................................................................................33
6.1.2.1. Readings display.............................................................................33
6.1.2.2. Alarm limits......................................................................................35
6.1.2.3. Units................................................................................................35
6.1.2.4. Date / time.......................................................................................36
6.1.2.5. Energy management.......................................................................36
6.1.2.6. Display brightness...........................................................................36
6.1.2.7. Printer .............................................................................................36
6.1.2.8. Bluetooth®.......................................................................................37
6.1.2.9. Language........................................................................................37
6.1.2.10.Country version...............................................................................38
6.1.2.11.Password protection........................................................................38
6.1.3. Sensor settings..............................................................................................39
6.1.3.1. NO2addition....................................................................................39
6.1.3.2. O2reference....................................................................................39
6.1.3.3. Sensor protection............................................................................40
6.1.3.4. Recalibration / adjustment...............................................................40
6.1.4. Fuels..............................................................................................................41
6.1.5. Programs.......................................................................................................42
6.2. Measuring.....................................................................................43
6.2.1. Preparing for measurement...........................................................................43
6.2.1.1. Zeroing phases................................................................................43
6.2.1.2. Using the modular flue gas probe....................................................44
6.2.1.3. Configuring the reading display.......................................................45
6.2.1.4. Setting location and fuel..................................................................45
6.2.2. Flue gas.........................................................................................................45
6.2.3. Draught-Measurement...................................................................................47
6.2.4. Micro pressure probe.....................................................................................48
6.2.5. CO undiluted..................................................................................................48
6.2.6. Smoke No. / HCT...........................................................................................49
6.2.7. Differential pressure.......................................................................................50
6.2.8. Differential temperature.................................................................................51
6.2.9. O2 air.............................................................................................................51
6.2.10. Gas flow ........................................................................................................52
6.2.11. Oil flow...........................................................................................................52

1 Contents
5
6.2.12. CO ambient....................................................................................................53
6.2.13. CO2 ambient..................................................................................................54
6.2.14. Automatic furnaces........................................................................................55
6.2.15. Gas pipe tests................................................................................................56
6.2.15.1.Tightness test 1...............................................................................56
6.2.15.2.Tightness test 2...............................................................................57
6.2.15.3.Let By Test......................................................................................58
6.2.15.4.Leak detection.................................................................................58
6.3. Transferring data...........................................................................59
6.3.1. Report printer.................................................................................................59
6.3.2. PC / Pocket PC..............................................................................................59
7Maintaining the product........................................................................60
7.1. Cleaning the measuring instrument...............................................60
7.2. Replacing sensors.........................................................................60
7.3. Recalibrating / adjusting sensors...................................................61
7.4. Replacing additional filter...............................................................61
7.5. Cleaning the modular flue gas probe.............................................61
7.6. Replacing the probe module..........................................................62
7.7. Changing the thermocouple...........................................................62
7.8. Condensate container ...................................................................63
7.9. Checking / replacing the particle filter............................................64
8Tips and assistance...............................................................................65
8.1. Questions and answers.................................................................65
8.2. Accessories and spare parts .........................................................66
8.3. Updating the instrument software..................................................70
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2 Safety and the environment
6
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2Safety and the environment
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2.1. About this document
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This document describes the products testo 330-1 LL and
testo 330-2 LL with the instrument setting Country version |
Great Britain.
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Use
> Please read this documentation through carefully and
familiarize yourself with the product before putting it to use. Pay
particular attention to the safety instructions and warning advice
in order to prevent injuries and damage to the products.
> Keep this document to hand so that you can refer to it when
necessary.
> Hand this documentation on to any subsequent users of the
product.
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Symbols and writing standards
Representati
on Explanation
Warning advice, risk level according to the
signal word:
Warning! Serious physical injury may occur.
Caution! Minor physical injury or damage to the
equipment may occur.
> Apply the specified precautionary measures.
Note: Basic or further information.
testo 330-1 LL
The description only applies for the specified instrument model testo 330-1 LL or
testo 330-2 LL.
1. ...
2. ... Action: several steps, the sequence must be
followed.
> ... Action: one step or optional step.
- ... Result of an action.
Menu Elements of equipment , equipment display or
program interface.

2 Safety and the environment
7
Representati
on Explanation
[OK] Control keys on equipment or control buttons in
program interface.
... | ... Functions / paths within a menu.
“...” Example entries
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2.2. Ensure safety
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> Only operate the product properly, for its intended purpose and
within the parameters specified in the technical data. Do not
use any force.
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> Do not operate the instrument if there are signs of damage at
the housing, mains unit or feed lines.
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> Do not perform contact measurements on non-insulated, live
parts.
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> Do not store the product together with solvents. Do not use any
desiccants.
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> Carry out only the maintenance and repair work on this
instrument that is described in the documentation. Follow the
prescribed steps exactly. Use only original spare parts from
Testo.
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> Any further or additional work must only be carried out by
authorised personnel. Testo will otherwise refuse to accept
responsibility for the proper functioning of the measuring
instrument after repair and for the validity of certifications.
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> Only use the device in closed, dry rooms and protect it from rain
and moisture.
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> Temperatures given on probes/sensors relate only to the
measuring range of the sensors. Do not expose handles and
feed lines to any temperatures in excess of 70 °C unless they
are expressly permitted for higher temperatures.
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> The objects to be measured or the measurement environment
may also pose risks: Note the safety regulations valid in your
area when performing the measurements.
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For products with Bluetooth®(optional)
Changes or modifications that have been made without the explicit
consent of the responsible approval authority, may cause the
retraction of the type approval.

2 Safety and the environment
8
Data transfer may be disturbed by equipment that uses the same
ISM-band, e.g. WLAN, microwave ovens, ZigBee.
The use of radio communication links is not permitted, among
others, in aeroplanes and hospitals. For this reason the following
points must be ensured before entering:
> Switch off the device:
> Isolate the device from any external power sources (mains
cable, external rechargeable batteries, ...).
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2.3. Protecting the environment
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> Dispose of faulty rechargeable batteries/spent batteries in
accordance with the valid legal specifications.
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> At the end of its useful life, send the product to the separate
collection for electric and electronic devices (observe local
regulations) or return the product to Testo for disposal.
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3 Specifications
9
3Specifications
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3.1. Use
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The testo 330 is a handheld measuring device for the professional
flue gas analysis of furnace systems:
• Small furnaces (burning oil, gas, wood, coal)
• Low-temperature and condensing boilers
• Gas water heaters
These systems can be adjusted using the testo 330 and checked
for compliance with the applicable limit values.
The following tasks can also be carried out with the testo 330:
• Regulating the O2-, CO- and CO2-, NO-, NOx- values in
furnace systems for the purpose of ensuring optimal operation.
• Draught measurement.
• Measuring and regulating the gas flow pressure in gas water
heaters.
• Measuring and optimising the flow and return temperatures of
heating systems.
• CO and CO2 environment measurement.
• Detection of CH4 (methane) and C3H8 (propane).
testo 330 must not be used:
• as a safety (alarm) instrument
The Bluetooth®option may only be operated in countries in which it
is type approved.
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3.2. Technical data
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3.2.1. Examinations and licenses
As declared in the certificate of conformity, this product complies
with Directive 2004/108/EC.

3 Specifications
10
3.2.2. Bluetooth®module (option)
• Bluetooth®type: BlueGiga WT12
• Bluetooth®product note: WT12
• Bluetooth®identification: B011198
• Bluetooth®company: 10274
Certification
Belgium (BE), Bulgaria (BG), Denmark (DK), Germany (DE),
Estonia (EE), Finland (FI), France (FR), Greece (GR), Ireland (IE),
Italy (IT), Latvia (LV), Lithuania (LT), Luxembourg (LU), Malta (MT),
Netherlands (NL), Austria (AT), Poland (PL), Portugal (PT),
Rumania (RO), Sweden (SE), Slowakia (SK), Slowenia (SI), Spain
(ES), Czech Republic (CZ), Hungary (HU), United Kingdom (GB),
Republic of Cypres (CY).
Iceland, Liechtenstein, Norway and Switzerland.
Turkey, El Salvador, Ecuador
Information of the FCC (Federal Communications
Commission)
This device fulfils part 15 of the FCC-guidelines. Commissioning is
subject to the two following conditions: (1) This device must not
generate any dangerous interferences and (2) this device must be
able to receive interferences, even if these could have undesired
effect on the operation.
Changes
The FCC demands that the user is to be informed that with any
changes and modifications to the device, which have not been
explicitly approved by testo AG, the right of the user to use this
device will become null and void.

3 Specifications
11
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3.2.3. Declaration of Conformity

3 Specifications
12
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3.2.4. Measuring ranges and resolution
Parameter Measuring range Resolution
O20...21 Vol.% 0.1 vol.%
CO 0...4000 ppm 1 ppm
CO, H2-comp.1 0...8000 ppm 1 ppm
COlow 0...500 ppm 0.1ppm
AmbCO
through flue gas
probe
0...2000 ppm 1 ppm
AmbCO with
probe 0632 3331 0...500 ppm 1 ppm
NO 0...3000 ppm 1 ppm
Draught -9.99...40 hPa 0.01 hPa
ΔP 0...300 hPa 0.1 hPa
Temperature -40...1200 °C 0.1°C (-40.0...999.9 °C)
1°C (rest of range)
Efficiency net 0...120 % 0.1 %
Flue gas loss 0...99.9 % 0.1 %
AmbCO2 with
probe 0632 1240 0...1 vol.
0...10000 ppm -
Gas leak testing
with probe
0632 3330
0...10000 ppm
CH4 / C3H8 -
1above the sensor protection threshold: Resolution 500 ppm (up to max. 30000
ppm)

3 Specifications
13
3.2.5. Accuracy and response time
Parameter Accuracy Response
time
O2±0.2 vol.% < 20s (t90)
CO ±20 ppm (0...400 ppm)
±5% of mv (401...1000 ppm)
±10% of mv (1001...4000 ppm)
< 60s (t90)
CO, H2-comp. ±10 ppm or ±10 % of mv2
(0...200 ppm)
±20 ppm or ±5 % of mv2
(201...2000 ppm)
±10% of mv (2001...8000 ppm)
< 60s (t90)
COlow ±2 ppm (0…39.9 ppm)
±5 % of mv (rest of range) < 40s (t90)
AmbCO through
flue gas probe ±10 ppm (0...100 ppm)
±10 % of mv (101….2000 ppm) < 35s (t90)
AmbCO with
0632 3331 ±5 ppm (0...100 ppm)3
±5 % of mv ( >101 ppm) approx. 35s
(t90)
NO ±5 ppm (0...100 ppm)
±5 % of mv (101….2000 ppm)
±10 % of mv (2001...3000 ppm)
< 30s (t90)
Draught4±0.02 ppm or ±5% of mv2
(-0.50...0.60 hPa)
± 0.03 hPa (0.61...3.00 hPa)
±1.5 % of mv (3.01...40.00 hPa)
-
ΔP ± 0.5 hPa (0.0...50.0 hPa)
±1 % of mv (50.1...100.0 hPa)
±1.5 % of mv (rest of range)
-
2higher value is valid
3at 10...30 °C, outside this range additionally ±0.2 % of mv / °C
4with fine draught measurement option: Measuring range 0...100, 0Pa,
resolution 0.1Pa

3 Specifications
14
Parameter Accuracy Response
time
Temperature ± 0.5 °C (0.0...100.0 °C)
±0.5 % of mv (rest of range) probe
dependent
Efficiency - -
Flue gas loss - -
AmbCO2,
through
0632 1240
±50 ppm + 2 % of mv
(0...5000 ppm)
±100 ppm + 3 % of mv
(5001...10000 ppm)
approx. 35s
(t90)
Gas leak testing
with 0632 3330 - < 2s (t90)
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3.2.6. Other instrument data
Flue gas analyser
Characteristic Values
Storage / and
transport
temperature
-20...50 °C
Operating
temperature -5...45 °C
Power supply Battery: 3.7 V / 2.6 Ah
Mains unit: 6 V/1.2 A
Protection class IP40
Weight 600 g (excluding battery)
Dimensions 270 x 90 x 65 mm
Memory 500,000 readings
Display Graphic colour display, 240 x 320 pixels
Gas leak testing
probe visual indication (LED)
audible indication by buzzer
Storage
temperature battery ±0...35 °C
Battery charge time approx. 5-6 h
Battery operation
time 6h (pump on, 20 °C ambient temperature)

3 Specifications
15
Characteristic Values
Bluetooth®(option) Range < 10 m
Warranty Measuring instrument: 48 months
LL-sensors O2, CO: 48 months,
Other sensors: 24 months
Flue gas probe: 48 months
Thermocouple: 12 months
Battery: 12 months
Terms of warranty Terms of warranty: see website
www.testo.com/warranty

4 Product description
16
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4Product description
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4.1. Measuring instrument
4.1.1. Overview
1 Switch on/off
2 Interfaces: USB, PS2, infrared
CAUTION
Risk of injury from infrared beam!
> Do not direct infrared beam at human eyes!

4 Product description
17
3 Condensate trap (on rear)
4 Fixing eyelets for carrying strap (left and right)
5 Display
6 Magnetic holders (on rear)
CAUTION
Damage to other equipment caused by strong magnets!
> Keep a safe distance from products which could be damaged
by magnets (e.g. monitors, computers, pacemakers, credit
cards).
7 Keypad
8 Service cover (on rear)
9 Gas outlet
10 Unit connections: flue gas probe, sensor, pressure probe, mains
unit
4.1.2. Keypad
Key Functions
[] Switch measuring instrument on / off
[OK]
Example Function key (orange, 3x), relevant function is shown on
the display
[▲]Scroll up, increase value
[▼]Scroll down, reduce value
[esc] Back, cancel function
[ ] Open main menu
[ i ] Open instrument diagnosis menu
[] Transmit data to the Testo protocol printer.

4 Product description
18
4.1.3. Display
1 Status bar (dark grey background):
• Warning symbol (only if there is a device error, display
of error in instrument diagnosis menu), otherwise:
Instrument designation.
• Symbol (only if data are stored in the temporary
memory).
• Display of date and time.
• Indication of Bluetooth®status, power supply and remaining
capacity of the battery:
Icon Feature
blue symbol = Bluetooth® on,
grey symbol = Bluetooth®off
Battery operation
Indication of remaining capacity of the rech. batt.
by colour and filling degree of the battery symbol
(green = 5-100 %, red = < 5 %)
Mains operation
Indication of remaining capacity of battery: see
above
2 Info field of register tabs: Indication of selected folders /
measurement place, chosen fuel, chosen measurement type
3Selection field for functions (chosen function appears against a
white background, unavailable functions are identified by grey
characters) or display of measuring values.
4 Function display for function keys.

4 Product description
19
4.1.4. Device connections
1Probe socket
2Flue gas socket
3 Mains unit socket
4Pressure socket
4.1.5. Interfaces
1 USB interface
2PS2-interface
3 Infrared interface (IrDA)
4 Bluetooth interface (optional)

4 Product description
20
4.1.6. Components
1Rechargeable battery
2Measuring gas pump
3Slot for CO-sensor or COlow-sensor
4Slot O2-sensor
5Slot NO-sensor
6 Additional filter