Tesup ATLAS2.0 User manual

ATLAS2.0 (MADE IN EUROPE)
TESUP
ATLAS2.0
Vertical turbine
USER MANUAL
Made in Europe
“WIND POWER NOW
AT YOUR DOORSTEP.”
Revision Index 00
Revision Date:

ATLAS 2.0 (MADE IN EUROPE)
~ 2 ~
TESUP
A GLIMPSE OF ATLAS 2.0

ATLAS 2.0 (MADE IN EUROPE)
~ 3 ~
TESUP
Sr. No.
Description
Page no.
1
Index
3
2
General
5
2.1
General Instructions
5
2.1.1
Operating and Installing Conditions
5
2.2
Symbols Used
6
2.3
Warranty Details
7
2.4
Product Feedback
7
3
Technical Description
8
3.1
Intended Use
8
3.2
Reasonably foreseeable misuse
8
3.3
System Components
9
3.4
Wind Turbine Components
10
4
Parameter and Dimensional Details
11
4.1
Parameter Details
11
4.1.1
Power Curve
12
4.2
General Arrangement Drawing
13
5
Controller
14
5.1
Technical Details
14
5.2
Wiring Diagram
15
5.3
Permissible Storage & Operation
16
6
Safety Information
17
6.1
Modifications or changes by the user
17
6.2
Residual Risks
17
6.3
Personnel Requirements
17
6.4
Important Safety Instructions
17
7
Pre-Use Preparation
18
7.1
Shipping Conditions
18
7.2
Prerequisites at the place of use
18
7.2.1
Permissible wind class, footprint, and minimum clearances
18
7.2.2
Mounting Details
19
7.3
Unpacking the components
20
7.4
Assembling the wind turbine
20
7.5
Electrical Connections
22
8
Regular Operation
23
8.1
Switching on the wind turbine system
23
1. INDEX

ATLAS 2.0 (MADE IN EUROPE)
~ 4 ~
TESUP
8.2
Restart after an emergency
23
9
Shutting down the System
24
9.1
Emergency Shutdown
24
9.2
Temporary shut-down
24
9.3
Prolonged shut-down
24
10
Maintenance
25
10.1
Safety precautions during maintenance work
25
10.2
Inspection and maintenance schedule
25
10.3
Maintenance and cleaning by the user
26
11
Removal from service and disposal
27
11.1
Final decommissioning of the wind turbine system
27
11.2
Disposal of the wind turbine system and components
27
12
Declaration of Conformity
28
13
Appendix
29
14
Manufacturer Details & Customer Support
30
15
Notes
31

ATLAS 2.0 (MADE IN EUROPE)
~ 5 ~
TESUP
▪Before you begin installing, read this entire owner’s manual. Identify and note your model
wind turbine where it appears in this manual. Following the instruction and
recommendations in this manual will help assure safe and enjoyable use of your new
renewable energy system.
▪Please take the time to read through this manual prior to assembly.
oPlace this instruction manual in a safe place for reference.
oWait until a calm day to install or perform maintenance on your Turbine with
activation of brake.
oListen to your Turbine, if you hear any mechanical noise, maintenance may be
required, please contact your Turbine dealer.
oAfter installation re-adjust and tighten the screws and bolts.
oAdhere to proper grounding techniques as established by the National Electrical
Code.
oYour Wind Turbine must be installed in accordance with this manual and local and
national building code. Incorrect installation may void your warranty.
oWind Turbine blades spin at a potentially dangerous speed, this must be respected.
Never approach a Turbine in motion.
oNote wire size prior to wiring. Any under sizing of wire can be potentially
dangerous.
oCheck the manual brake periodically.
oCheck the battery health periodically. The low battery voltage and improper
connection can cause over-spin issues.
2.1.1 Operating and Installing Conditions:
▪Please make sure that:
oThe wind turbine system has been erected correctly by a suitably trained
person.
oAll operating personnel have read and fully understood this translation of the
original instructions
oThe wind turbine system is properly maintained and repaired.
2. GENERAL
2.1 GENERAL INSTRUCTIONS:

ATLAS 2.0 (MADE IN EUROPE)
~ 6 ~
TESUP
2.2 SYMBOLS USED:
▪In this Manual
IMPORTANT: Please take a note.
DANGER: Immediate danger can cause serious injury.
WARNING: Potential Danger can cause Serious injury.
CAUTION: Potential Danger can cause moderate injury.
NOTE: Useful Tips
▪OTHER SIGNS USED:
GENERAL WARNING.
HIGH VOLTAGE
MAY START WITHOUT WARNING.
ENVIORNMENTAL HAZARD
SAFETY SYMBOLS

ATLAS 2.0 (MADE IN EUROPE)
~ 7 ~
TESUP
2.3 WARRANTY DETAILS:
▪The “General Terms of Sale and Delivery” of the manufacturer or his authorised
representative apply.
2.4 PRODUCT FEEDBACK:
▪Please notify the manufacturer or his authorised representative about any of the following:
oAccidents
oPotential safety hazards associated with the wind turbine system
oAmbiguities in this translation of the original instructions
oDescription of the wind turbine system

ATLAS 2.0 (MADE IN EUROPE)
~ 8 ~
TESUP
3.1 INTENDED USE:
▪The wind turbine system may only be used as a “small wind turbine system” (SWTS) to
generate power in accordance with EN 61400-2.
▪The wind turbine system may only be operated in accordance with the ratings and in the
approved wind class (refer to the technical data).
▪Observance of the original instructions and compliance with the maintenance and repair
instructions are essential preconditions of use for the intended purpose.
3.2 REASONABLY FORESEEABLE MISUSE:
▪All forms of use which deviate from or exceed the limits of use described above are
contrary to the intended purpose. The manufacturer is not liable for any damage resulting
from such use.
▪No liability will be accepted by the manufacturer if the equipment has been altered as well
as in the event of improper assembly, installation, start-up, operation, maintenance, or
repair.
▪Only original parts supplied by the manufacturer are approved as spare parts or
accessories. Any spare parts or accessories not supplied by the manufacturer have not
been tested for operation and could be detrimental to reliability. No liability will be
accepted by the manufacturer for any damages which result from the use of non-approved
spare parts or accessories.
▪Reasonably foreseeable misuse includes:
oOperation outside the manufacturer’s specification.
oAll modifications or changes to the wind turbine system without the
manufacturer’s written approval!
oUse of parts other than ATLAS 2.0 original parts.
oOperation in non-approved SWTS classes.
oOperation in strong winds or hurricanes.
3. TECHNICAL DESCRIPTION

ATLAS 2.0 (MADE IN EUROPE)
~ 9 ~
TESUP
3.3 SYSTEM COMPONENTS:
NOTE: Several Batteries can be connected in Parallel
Or series depending upon the system voltage.
ATLAS2.0 WIND TURBINE
INVERTER
BATTERY
CHARGE CONTROLLER

ATLAS 2.0 (MADE IN EUROPE)
~ 10 ~
TESUP
3.4 WIND TURBINE COMPONENTS:
Item No.
Description
Quantity
1
Turbine Blades
6
2
Bottom Flange
1
3
Mounting Base
1
4
Wing Support
12
5
Mounting Shaft
1
6
Top Flange
1
PART LIST TABLE
6
1
5
3
2
4

ATLAS 2.0 (MADE IN EUROPE)
~ 11 ~
TESUP
4.1 PARAMETER DETAILS:
SPECIFICATIONS
DESIGNATION
12 to 100 V
GENERATOR
TYPE
2KW vertical axis wind permanent magnet generator
WEIGHT
24kg
MAX. POWER
2kW
OPERATING CIRCUIT VOLTAGE
0-330 Volts
CURRENT
3-Phase
START OF CHARGING
4 m/s
BASE PLATE MATERIAL
Sheetmetal
DIRECTION OF ROTATION
Clockwise
TEST STANDARDS
EN 61000-6-1 (electromagnetic compatibility –immunity)
EN 61000-6-3 (electromagnetic compatibility –emissions)
ROTOR BLADES
MATERIAL
Composites
HUB FLANGE
Aluminium
DIAMETER
600 cm (1.97 Feet)
WEIGHT PER ROTOR BLADES
750 g (1.65 lbs)
DIRECTION OF ROTATION
Clockwise
STARTING WIND SPEED
2 m/s
NO. OF BLADES
9
MAX RPM
150
MAX SPEED
50 m/s
NOISE
30 dB
PARAMETER
4. PARAMETER & DIMENSIONAL DETAILS
WARNING: If a hurricane scale III (50–58 m/s) or above occurs, please
cover wind turbine blades.

ATLAS 2.0 (MADE IN EUROPE)
~ 12 ~
TESUP
4.1.1 POWER CURVE:
POWER CURVE

ATLAS 2.0 (MADE IN EUROPE)
~ 13 ~
TESUP
4.2 GENERAL ARRANGEMENT DRAWING:
DIMENSIONS IN mm [inches]

ATLAS 2.0 (MADE IN EUROPE)
~ 14 ~
TESUP
5.1 TECHNICAL DETAILS:
▪The Wind Turbine Charge Controller from TESUP is an intelligent controller which
controls the wind turbine. It safely and efficiently charges and control your battery with
the wind generator combination.
▪With its discreet appearance and simple operation with integrated protection functions,
this device has high efficiency and no-load losses. The version of the controller will
significantly increase the life and sustainability of all the component of the system.
▪The special features and product information are listed below:
oUse of solid-state components.
oManual brake function.
oIncreasing the life of the controller. Microprocessor controlled charge with
integrated voltage and current limiting.
oDump-load is included. Modern Load dissipation system in three steps to avoid
immediate blockage of turbine.
oResistors might be used for heating.
5. CONTROLLER

ATLAS 2.0 (MADE IN EUROPE)
~ 15 ~
TESUP
5.2 WIRING DIAGRAM:
WIRING DIAGRAM

ATLAS 2.0 (MADE IN EUROPE)
~ 16 ~
TESUP
5.2 STORAGE & OPERATION:
▪STORAGE:
oAmbient temperature: -15 to +40°C.
oStorage location: Dry, frost-free.
▪OPERATION:
oAmbient temperature: -25 to +40°C.
oPlace of use: Max. SWTS Class III acc. to EN 61400-2.

ATLAS 2.0 (MADE IN EUROPE)
~ 17 ~
TESUP
6.1 MODIFICATIONS OR CHANGES BY THE USER:
▪The wind turbine system is in conformity with the European Machinery Directive
2006/42/EC provided only original ATLAS 2.0 components are used and subject to
proper erection. The use of components from other manufacturers as well as
modifications or changes to the wind turbine system by the user are prohibited and
could render the declaration of conformity invalid!
6.2 RESIDUAL RISKS:
▪Any residual risks which arise because of operation or maintenance are described in
the relevant sections of these instructions.
6.3 PERSONNEL REQUIREMENTS:
▪All work on the wind turbine system must be carried out by authorised persons! Such
persons must be familiar with the safety devices and regulations prior to carrying out
the work.
▪Authorised persons are defined as follows:
Operating mode
Necessary qualifications
Erection
Suitably trained persons
Normal operation
Trained personnel
Cleaning
Trained personnel
Maintenance
Suitably trained persons
Repair
Manufacturer
PERSONNEL REQUIREMENT TABLE
6.4 IMPORTANT SAFETY INSTRUCTIONS
▪Properly torque all fasteners.
▪Use grounding techniques as established by the NEC.
▪Install turbine in accordance with this manual and local and national building codes. Failure to
comply may affect and possibly void your warranty.
▪Properly complete the Warranty Registration Card
▪Observe wire size and fuse recommendations listed in the Wiring Section of this manual.
6. SAFETY INFORMATION
WARNING: Rotating blades are a serious mechanical hazard. Install wind turbines
so no one can come in contact with blades.

ATLAS 2.0 (MADE IN EUROPE)
~ 18 ~
TESUP
7.1 SHIPPING CONDITIONS:
▪The wind turbine system is shipped disassembled.
▪Refer to the contract documentation for the scope of supply.
7.2 PRE-REQS AT THE PLACE OF USE:
7.2.1 Permissible wind class, footprint, and minimum clearances:
▪For information on local wind classes, please contact the responsible authorities or
your nearest meteorological office.
▪The place of use must be free of obstacles; alternatively, the wind turbine must be
erected with a sufficient height (refer to Fig.). As this is specifically for home use, the
location on top of the house or terrace should be good for proper functioning of the
turbine.
7. PRE-USE PREPARATION
WARNING: Danger to life due to operation in non-approved wind classes!
The wind turbine system may only be operated at Class III wind sites.
NOTE: When choosing the place of use, make sure
adequate room is available to tilt the tower and blades
if necessary.

ATLAS 2.0 (MADE IN EUROPE)
~ 19 ~
TESUP
7.2.2 Mounting Details:
MOUNTING DETAILS
NOTE: Use of M10 hex bolts or Anchor Fasteners recommended.

ATLAS 2.0 (MADE IN EUROPE)
~ 20 ~
TESUP
7.2 UNPACKING THE COMPONENTS:
▪Carefully open the packaging.
▪Check the shipment for completeness (refer to the shipping documents).
▪Separate the packaging material and dispose of it in an environmentally responsible
way.
7.3 ASSEMBLING THE WIND TURBINE:
Turbine Body:
▪First, we take the shaft out of the box and connect it with shaft on the motor body. Then we fix
it to the motor shaft with the headless screws called set screw to the holes in the bottom area of
the shaft.
▪We mount the number one round flange to the fixed motor shaft. Make sure that the flange hub
should be on top. Then we take number two round flange and mount it to the top of the shaft.
Similarly, like flange 1 the flange union should be on top.
▪So Now our Turbine Body Is ready.
Turbine Wings:
▪Three thin and long, three thick and long, three thin and small lamas come out of the box for the
blades.
▪First we take thick thin and long lamas and mount the thin ones to the outside of the blade (in the
direction of TESUP), the thick ones to the inside of the blade with the corresponding hole centres.
We apply this mounting on three blades too.
▪Then we take the small lamas and mount thin ones to be out, thick ones to the inside of the blade.
Upper holes of the thick lamas must remain on the flat side of the blade.
▪We complete the turbine mounting by cantering the upper holes of lamas with the holes in the
flanges and by placing the blades whose mountings are installed between two flanges.
WARNING: Choose an assembly site which is sheltered from the wind. The
assembly process requires calm weather conditions.