Tesup MAGNUM 5 User manual

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MADE IN EUROPE
MAGNUM 5
HORIZONTAL TURBINE
“WIND POWER NOW AT YOUR
DOORSTEP.”
USER
MANUAL
Revision Index 00
Revision Date: 03rd Dec ’21
ENGLISH | EN
MAGNUM 5 (MADE IN EUROPE)

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PRODUCT OVERVIEW
MAGNUM 5 (MADE IN EUROPE)
MAGNUM 5

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INDEX
1. INDEX
Sr. No. Description Page
no.
1Index 3
2General 5
2.1 General Instructions 5
2.1.1 Operating and Installing Conditions 5
2.2 Symbols Used 6
2.3 Warranty Details 6
2.4 Product Feedback 6
3Technical Description 7
3.1 Intended Use 7
3.2 Reasonably foreseeable misuse 7
3.3 System Components 8
3.4 Wind Turbine Components 9
4Parameter and Dimensional Details 10
4.1 Parameter Details 10
4.1.1 Power Curve 11
4.2 General Arrangement Drawing 12
5Controller 13
5.1 Technical Details 13
5.2 Wiring Diagram 14
5.3 Permissible Storage & Operation 15
6Safety Information 16
6.1 Modifications or changes by the user 16
6.2 Residual Risks 16
6.3 Personnel Requirements 16
6.4 Important Safety Instructions 17
7Pre-Use Preparation 18
7.1 Shipping Conditions 18
7.2 Prerequisites at the place of use 18
7.2.1 Permissible wind class, footprint, and minimum
clearances 18
7.2.2 Mounting Details 19
7.3 Unpacking the components 20
7.4 Assembling the wind turbine 20
7.5 Electrical Connections 24
8Regular Operation 25
8.1 Switching on the wind turbine system 25
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INDEX
Sr. No. Description Page
no.
8.2 Restart after emergency 25
9Shutting down the System 26
9.1 Emergency Shutdown 26
9.2 Temporary shut-down 26
9.3 Prolonged shut-down 26
10 Maintenance 27
10.1 Safety precautions during maintenance work 27
10.2 Inspection and maintenance schedule 27
10.3 Maintenance & cleaning by the user 28
11 Removal from service & disposal 29
11.1 Final decommissioning wind turbine 29
11.2 Disposal of the wind turbine system & components 29
12 Declaration 20
13 Appendix 31
14 Notes 32
1. INDEX
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2.1 GENERAL INSTRUCTIONS
2. GENERAL
• Before you begin installing, read this entire owner’s manual. Identify and
note your model wind turbine where it appears in this manual. Following
the instruction and recommendations in this manual will help assure safe
and enjoyable use of your new renewable energy system. Please take the
time to read through this manual prior to assembly.
• Place this instruction manual in a safe place for reference.
• Wait until a calm day to install or perform maintenance on your Turbine
with activation of brake.
• Listen to your Turbine, if you hear any mechanical noise, maintenance
may be required, please contact your Turbine dealer.
• After installation re-adjust and tighten the screws and bolts.
• Adhere to proper grounding techniques as established by the National
Electrical Code.
• Your Wind Turbine must be installed in accordance with this manual
and local and national building code. Incorrect installation may void
your warranty.
• Wind Turbine blades spin at a potentially dangerous speed, this must be
respected. Never approach a Turbine in motion.
• Note wire size prior to wiring. Any under sizing of wire can be poten-
tially dangerous.
• Check the manual brake periodically.
• Check the battery health periodically. The low battery voltage and im-
proper connection can cause over-spin issues.
2.1.1 OPERATING & INSTALLING CONDITIONS
• Please make sure that:
• The wind turbine system has been erected correctly by a suitably
trained person.
• All operating personnel have read and fully understood this translation
of the original instructions
• The wind turbine system is properly maintained and repaired.
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2.2 SYMBOLS USED
2. GENERAL
2.3 WARRANTY DETAILS
• The “General Terms of Sale and Delivery” of the manufacturer or his
authorized representative apply.
In this Manual:
IMPORTANT: Please take a note.
DANGER: Immediate danger can cause serious injury.
WARNING: Potential Danger can cause Serious injury.
CAUTION: Potential Danger can cause moderate injury.
NOTE: Useful Tips
OTHER SIGNS USED:
GENERAL WARNING.
HIGH VOLTAGE
MAY START WITHOUT WARNING.
ENVIORNMENTAL HAZARD
2.4 PRODUCT FEEDBACK
• Please notify the manufacturer or his authorized representative about any
of the following:
• Accidents
• Potential safety hazards associated with the wind turbine system
• Ambiguities in this translation of the original instructions
• Description of the wind turbine system
SAFETY SYMBOLS
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3.1 INTENDED USE
3. TECHNICAL DESCRIPTION
• The wind turbine system may only be used as a “small wind turbine sys-
tem” (SWTS) to generate power in accordance with EN 61400-2.
• The wind turbine system may only be operated in accordance with the rat-
ings and in the approved wind class (refer to the technical data).
• Observance of the original instructions and compliance with the mainte-
nance and repair instructions are essential preconditions of use for the in-
tended purpose.
3.2 REASONABLY FORSEEABLE MISUSE
• All forms of use which deviate from or exceed the limits of use described
above are contrary to the intended purpose. The manufacturer is not liable
for any damage resulting from such use.
• No liability will be accepted by the manufacturer if the equipment has been
altered as well as in the event of improper assembly, installation, start-up,
operation, maintenance, or repair.
• Only original parts supplied by the manufacturer are approved as spare
parts or accessories. Any spare parts or accessories not supplied by the
manufacturer have not been tested for operation and could be detrimental
to reliability. No liability will be accepted by the manufacturer for any dam-
ages which result from the use of non-approved spare parts or accesso-
ries.
• Reasonably foreseeable misuse includes:
• Operation outside the manufacturer’s specification.
• All modifications or changes to the wind turbine system without the
manufacturer’s written approval!
• Use of parts other than MAGNUM 5 original parts.
• Operation in non-approved SWTS classes.
• Operation in strong winds or hurricanes.
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3.3 SYSTEM COMPONENTS
3. TECHNICAL DESCRIPTION
NOTE: Several Batteries can be connected in Parallel
Or series depending upon the system voltage.
MAGNUM 5 CHARGE CONTROLLER
BATTERY INVERTER
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3.4 WIND TURBINE COMPONENTS
3. TECHNICAL DESCRIPTION
Sr. No. Description Quantity
1Turbine Blades 3
2Nose 1
3Hub for holding the blades 1
4Generator 1
5Tail 1
6Adapter stud φ 37 mm / Connection for tripod 1
1
2
3
4
5
PART LIST TABLE
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4.1 PARAMETER & DIMENSIONAL DETAILS
4. PARAMETER & DIMENSIONS
SPECIFICATIONS
DESIGNATION 12V to 48V
GENERATOR
TYPE 5KW horizontal axis wind permanent magnet
generator
WEIGHT 10kg (22lbs)
MAX. POWER 5kW
OPERATING CIRCUIT VOLT-
AGE
0-100V
CURRENT 3-Phase
START OF CHARGING 3m/s
BASE PLATE MATERIAL Metal
DIRECTION OF ROTATION Clockwise
TEST STANDARDS
EN 61000-6-1 (electromagnetic compatibility – im-
munity)
EN 61000-6-3 (electromagnetic compatibility –
emissions)
ROTOR BLADES
MATERIAL Composites
HUB FLANGE Aluminum
DIAMETER 2500 mm (8.2 Feet)
WEIGHT PER ROTOR
BLADES
200 g (0.44 lbs)
DIRECTION OF ROTATION Counter-Clockwise
STARTING WIND SPEED 3 m/s
NO. OF BLADES 3
MAX RPM 1500
MAX SPEED 50m/s
NOISE 35 dB
WARNING: If a hurricane scale III (50–58 m/s) or
above occurs, please cover wind turbine blades.
PARAMETERS
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4.1.1 POWER CURVE
4. PARAMETER & DIMENSIONS
POWER CURVE
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4.2 GENERAL ARRANGEMENT
4. PARAMETER & DIMENSIONS
NOTE: DIMENSIONS ARE IN mm (ft)
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5.1 TECHNICAL DETAILS
5. CONTROLLER
• The Wind Turbine Charge Controller from TESUP is an intelligent controller
which controls the wind turbine. It safely and efficiently charges and control
your battery with the wind generator combination.
• With its discreet appearance and simple operation with integrated protec-
tion functions, this device has high efficiency and no-load losses. The ver-
sion of the controller will significantly increase the life and sustainability of
all the component of the system.
• The special features and product information are listed below:
• Use of solid-state components.
• Manual brake function.
• Increasing the life of the controller. Microprocessor controlled charge
with integrated voltage and current limiting.
• Dump-load is included. Modern Load dissipation system in three steps
to avoid immediate blockage of turbine.
• Resistors might be used for heating.
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5.2 WIRING DIAGRAM
5. CONTROLLER
WIRING DIAGRAM
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5.3 STORAGE & OPERATION
5. CONTROLLER
• STORAGE:
• Ambient temperature: -15 to +40°C.
• Storage location: Dry, frost-free
• OPERATION:
• Ambient temperature: -25 to +40°C.
• Place of use: Max. SWTS Class III acc. to EN 61400-2.
MAGNUM 5 (MADE IN EUROPE)
Our wind turbine systems can only be used as a 'Small Wind Turbine System'(SWTS)
to generate power in accordance with EN 61400-2. Our products can be used for low
voltage generation purposes; voltage can be maximised to 75V with a TESUP Charge
Controller. Our wind turbines should operate with a charge controller at all times. We
are constantly improving our technology; our latest wind turbines can generate more
than 100 volts during high winds, some products even at 10 m/s wind speed.
The TESUP Charge Controller can adjust and limit the output voltage level between 0
to 75 volts. If the inverter option is selected using the button on the TESUP charge
controller, there is no maximum voltage limitation. Stickers warning of electrical danger
are on our products. We do not take any responsibility for health risks associated with
the use of electricity.
The Company (TESUP) is not responsible for modifications and external damages that
may inhibit voltage generation. While we take utmost care to ensure that product
descriptions, pictures, information and prices are correct, we do not accept any liability
for any inaccuracies, errors or omissions. We do not accept any liability for any
inaccuracies for incorrect usage of TESUP products. We do not take any responsibility
for installation and modifications mistakes for the products which are delivered
disassembled. Colours may differ slightly from those shown on the website due to
limitations of internet, software and computer hardware technologies. In line with our
policy of continuous product improvement, TESUP reserves the right to change, vary
or make different the product specification without prior notification.

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6.1 MODIFICATIONS BY THE USER
6. SAFETY INFORMATION
• The wind turbine system is in conformity with the European Machinery
Directive 2006/42/EC provided only original MAGNUM 5 components are
used and subject to proper erection. The use of components from other
manufacturers as well as modifications or changes to the wind turbine sys-
tem by the user are prohibited and could render the declaration of conformi-
ty invalid!
6.2 RESIDUAL RISKS
• Any residual risks which arise because of operation or maintenance are de-
scribed in the relevant sections of these instructions.
6.3 PERSONNEL REQUIREMENTS
• All work on the wind turbine system must be carried out by authorized per-
sons! Such persons must be familiar with the safety devices and regulations
prior to carrying out the work.
• Authorized persons are defined as follows:
Operating mode Necessary qualifications
Erection Suitably trained persons
Normal operation Trained personnel
Cleaning Trained personnel
Maintenance Suitably trained persons
Repair Manufacturer
PERSONNEL REQUIREMENT TABLE
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6. SAFETY INFORMATION
6.4 IMPORTANT SAFETY INSTRUCTIONS
• Properly torque all fasteners.
• Use grounding techniques as established by the NEC.
• Install turbine in accordance with this manual and local and national build-
ing codes. Failure to comply may affect and possibly void your warranty.
• Properly complete the Warranty Registration Card.
• Observe wire size and fuse recommendations listed in the Wiring Section of
this manual.
WARNING: Rotating blades are a serious mechanical
hazard. Install wind turbines
so no one can come in contact with blades.
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7. PRE-USE PREPARATION
7.1 SHIPPING CONDITIONS
• The wind turbine system is shipped disassembled.
• Refer to the contract documentation for the scope of supply.
WARNING: Danger to life due to operation in non-approved wind classes!
The wind turbine system may only be operated at Class III wind sites.
7.2 PRE-REQS AT THE PLACE OF USE
• Certain pre-requisites are to be followed at the place of use.
• Specifications related to footprint, minimum clearances and installation
conditions are provided, which needs to be taken care.
7.2.1 PERMISSIBLE WIND CLASS, FOOTPRINT,
AND MINIMUM CLEARANCES:
• For information on local wind classes, please contact the responsible au-
thorities or your nearest meteorological office.
• The place of use must be free of obstacles; alternatively, the wind turbine
must be erected with a sufficient height (refer to Fig.). As this is specifically
for home use, the location on top of the house or terrace should be good for
proper functioning of the turbine.
NOTE: When choosing the place of use, make sure
adequate room is available to tilt the tower and blades
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7. PRE-USE PREPARATION
7.2.2 Mounting Details
NOTE: Ask a qualified structural engineer for advice regarding the
optimal
• The soil must have a sufficient load-bearing capacity. The size and structure of the
foundation depend on the soil characteristics.
MAGNUM 5 (MADE IN EUROPE)
SCAN TO WATCH INSTALLATION VIDEO

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7. PRE-USE PREPARATION
7.3 UNPACKING THE COMPONENTS
• Carefully open the packaging.
• Check the shipment for completeness (refer to the shipping documents).
• Separate the packaging material and dispose of it in an environmentally
responsible way.
7.4 ASSEMBLING THE WIND TURBINE
Turbine Assembly:
• Complete the mounting pole (MP) installation as specified.
• Add your cable (the one to connect the wind turbine and the charge control-
ler) of the necessary length to the 3-phase AC output cables at the wind tur-
bine output and make sure that you have properly electrically insulated them.
• First of all, remove the cables you have added by passing them through the
MP.
• After removing the cables from the outlet, place your MAGNUM 5 wind turbine
on the MP and tighten the fixing screws on the mast.
• Place the blades on the flange in any order and screw them correctly.
• Attach the wing, set nose to the flange so that it includes the wings and fix it
by screwing it correctly.
MAGNUM 5 (MADE IN EUROPE)
NOTE: You must first input the battery-inverter to the charge control