Tesup i-500 User manual

USER MANUAL
-Keep
handy
at
the
place
of
use
-
TESTED & CONTROLLED
✅
TEST NUMBER
Date
" # $ % & ' ( )
TESUP GLOBAL
UK | DE | FR | ES | IT | TR | CA | US
WARRANTY FOR
2
Year(s)
WARRANTY NUMBER
Date
"#$%&'()
Wind Turbine
i-500
INVOICE NUMBER

1Contents
1 Contents ................................................................................................. 2
2 General.................................................................................................... 4
2.1 About this translation of the original instructions ....................................... 4
2.1.1 Revision status of the original instructions .................................................. 4
2.1.2 Conditions for installing and operating the wind turbine system ................ 4
2.1.3 Availability of the instructions....................................................................... 4
2.2 Conventions used in this translation of the original instructions.................. 4
2.2.1 Other symbols used ...................................................................................... 5
2.2.2 Information ................................................................................................... 5
2.3 N
a
me
of
t
he
ma
nu
f
a
c
t
ure
r
...........................................................................
5
2.4 Warranty and liability ................................................................................. 6
2.5 Product feedback ........................................................................................ 6
3 Technical description.............................................................................. 6
3.1 Intended use .............................................................................................. 6
3.2 Reasonably foreseeable misuse.................................................................. 6
3 Main components........................................................................................ 7
3.4 Main components of the wind turbine ....................................................... 8
4 Technical data........................................................................................ 9
5
Operating and storage conditions.........................................................
5.1
P
e
r
mi
s
s
i
bl
e
ope
r
a
t
i
ng
a
nd
s
t
or
a
ge
c
ond
i
t
i
ons
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5.1.1 Storage ......................................................................................................
5.1.2 Operation ....................................................................................................
6 Safety information .................................................................................
6.1 Modifications or changes by the user .........................................................
6.2 Residual risks..............................................................................................
6.3 Personnel requirements..............................................................................
7 Preparing to use the system....................................................................
7.1 Shipping ......................................................................................................
7.1.1 As-delivered condition ................................................................................
7.1.2 Scope of supply ..........................................................................................
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7.2 Requirements at the place of use ...............................................................
7.2.1 Permissible wind class, footprint and minimum clearances .......................
7.2.2 Tower foundation ........................................................................................
7.3 Unpacking the components ........................................................................
7.4 Assembling the wind turbine..................................................................
7.5 Electrical connections .................................................................................
7.6 Erecting the wind turbine ............................................................................
8 Normal operation ..................................................................................
8.1 Switching on the wind turbine system.........................................................
8.2 Restart after an emergency ........................................................................
9 Shutting down the wind turbine system ...............................................
9.1 Emergency shut-down ...............................................................................
9.2 Temporary shut-down................................................................................
9.3 Prolonged shut-down.................................................................................
10 Maintenance .........................................................................................
10.1 Safety precautions during maintenance work.............................................
10.2 Inspection and maintenance schedule .......................................................
10.3 Maintenance and cleaning by the user .......................................................
11 Troubleshooting and diagnostics ...........................................................
11.1 Errors with LED...........................................................................................
11.2 Errors without LED......................................................................................
12 Removal from service and disposal .......................................................
12.1 Final decommissioning of the wind turbine system ....................................
12.2 Disposal of the wind turbine system and components ...............................
13 Declaration of conformity .....................................................................
14 Index......................................................................................................
15 Notes ....................................................................................................
16
P
e
r
f
o
r
m
a
n
ce
Ch
a
r
ts……
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2General
2.1 About this translation of the original instructions
2.1.1 Revision status of the original instructions
Revision date: ..........................................................................................20.02.2017
Revision index: ....................................................................................................... 00
2.1.2 Conditions for installing and operating the wind turbine system
Please make sure that
•The wind turbine system has been erected correctly by a suitably trained
person.
•All operating personnel have read and fully understood this translation of the
original instructions
•The wind turbine system is properly maintained and repaired.
2.1.3 Availability of the instructions
Keep this translation of the original instructions handy at all times, so that it can be
referred to by all persons working on or with the wind turbine system.
2.2 Conventions used in this translation of the original instructions
Safety information is always identified by a signal word and in some cases also by
a hazard-specific symbol.
DANGER!
Immediate danger!
Non-observance of the safety instructions will result in serious or fatal injury!
WARNING!
Potentially dangerous situation!
Non-observance of the safety instructions can result in serious or fatal injury!
CAUTION!
Potentially dangerous situation!
Non-observance of the safety instructions can result in minor or moderate injuries!
IMPORTANT!
Potentially dangerous situation!
Non-observance of the safety instructions can result in damage to property or
pollution of the environment!
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2.2.1 Other symbols used
The following symbols are used in this translation of the original instructions as well
as on the wind turbine system itself:
Warning signs
General warning!
Danger: High voltage!
May start without warning!
Environmental hazard!
Table 1 Warning signs
Mandatory signs
Read manual before operating!
Isolate before opening!
Table 2 Mandatory signs
2.2.2 Information
Note
Indicates general information and recommendations.
2.3 Name
of
the
manuf
acturer


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TESUP
4

2.4 Warranty and liability
The “General Terms of Sale and Delivery” of the manufacturer or his authorised
representative apply.
2.5 Product feedback
Please notify the manufacturer or his authorised representative about any of the
following
•Accidents
•Potential safety hazards associated with the wind turbine system
•Ambiguities in this translation of the original instructions
•Description of the wind turbine system
3Technical description
3.1 Intended use
•The wind turbine system may only be used as a “small wind turbine system”
(SWTS) to generate power in accordance with EN 61400-2.
•The wind turbine system may only be operated in accordance with the ratings
and in the approved wind class (refer to the technical data).
•Observance of the original instructions and compliance with the maintenance
and repair instructions are essential preconditions of use for the intended
purpose.
3.2 Reasonably foreseeable misuse
All forms of use which deviate from or exceed the limits of use described above are
considered to be contrary to the intended purpose. The manufacturer is not liable
for any damage resulting from such use.
No liability will be accepted by the manufacturer if the equipment has been altered
as well as in the event of improper assembly, installation, start-up, operation,
maintenance or repair.
Only original parts supplied by the manufacturer are approved as spare parts or
accessories. Any spare parts or accessories not supplied by the manufacturer
have not been tested for operation and could be detrimental to reliability. No
liability will be accepted by the manufacturer for any damages which result from the
use of non-approved spare parts or accessories.
Reasonably foreseeable misuse includes:
•Operation outside the manufacturer’s specification
•All modifications or changes to the wind turbine system without the
manufacturer’s written approval!
•Use
of
parts
other
than TESUP
original
parts
.
•Operation in non-approved SWTS classes.
•Operation in strong winds or hurricanes.
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3.3 Main components
Fig. 1: Main components of the wind turbine system
No. Component Function
Emergency shut-down.
When pressed, the wind turbine must be short-
circuited.
5Solar panels
(optional) Convert solar energy into electrical energy
6To converter
Table 5 Main components and their functions

Wind turbine
1 Converts wind energy into electrical energy
2
Switch switch AC
Emergency Stop Button
(optional)

e
Generates electrical voltage (12 / 24 / 48 VDC).
The iSTA Breeze charge controller has 40 A fuse
protection
Charge controller
3
4Battery Stores electrical energy
Converts 12 / 24 VDC into 110 / 220 VAC
(optional)
Recommendation:


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The TESUP charge controller has 40 A fuse protection.
TESUP
6

3.4 Main components of the wind turbine
Fig. 2: Main components of the wind turbine
No. Component Quantity
7Adapter stud ∅37 mm for attaching the wind turbine to the
tower 1
Table 6 Main components of the wind turbine and their functions
1 1
2 Rotor blade 3
3 Hub for holding the blades 1
4 Generator for producing electricity 1
5 1
6 Tail vane for turning the blades into the wind 1


o












TESUP









































TESUP

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TESUP
TESUP
7

4Technical data
Generator
Type Permanent magnet rotor, brushless, direct drive, maintenance-
24V
48V
Current 3-phase
Start of charging Approx. 3 m/s (wind speed)
Test standard
EN 61000-6-1 (electromagnetic compatibility – immunity)
EN 61000-6-3 (electromagnetic compatibility – emissions)
Rotor blades
Direction of rotation Clockwise, looking from front end
Noise emissions
[dB(A)]
Table 7 Technical data
Designation
 i-0-500
12V
24V
A
A
12V
24V24V
48V
A
A35A
1A
5A
A
free
Weight [kg] .
Max. power
 0–330
Open circuit voltage [VAC] 0–330
[V]
[V]
Direction of rotation 

Housing material  Plastic
 
Plastic
Hub flange 
Diameter, approx. [m] 1. 1. .25 .

Weight per rotor
blade, [g] 200

Carbon granules
Max. speed [rpm] 

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8

•Ambient temperature: -25 to +40°C
•Place of use: Max. SWTS Class III acc. to EN 61400-2
The wind turbine system is in conformity with the European Machinery Directive
2006/42/EC provided
only
original
TESUP
components
are
used
and
subject
to
proper
erection. The
us
e
of components
from
other
manufacturers
as
well
as
modifications
or
changes
to
t
he
wind
t
urbine system
by
t
he
user
are
prohibited
and
could
render
the
declaration
of conformi
ty
invalid!
Any residual risks which arise as a result of operation or maintenance are
described in the relevant sections of these instructions.
All work on the wind turbine system must be carried out by authorised persons!
Such persons must be familiar with the safety devices and regulations prior to
carrying out the work.
Authorised persons are defined as follows:
Operating mode Necessary qualifications
Erection Suitably trained persons
Normal operation Trained personnel
Cleaning Trained personnel
Maintenance Suitably trained persons
Repair Manufacturer
Table 8 Personnel requirements
•Ambient temperature:  to +40°C 
•Storage location: Dry, frost-free
.1 Permissible operating and storage conditions
.1.1 Storage
.1.2 Operation
Safety information
.1 Modifications or changes by the user
.2 Residual risks
.3 Personnel requirements
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
O
perating
and
storage
conditi
ons
TESUP
9