TESVOLT TS HV70 Outdoor User manual

LITHIUM STORAGE SYSTEM
TS HV 70 OUTDOOR
Installation and Operating Manual

2Contents
© TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021
 CONTENTS
1 Important information about this manual ...........................................4
1.1 Scope ................................................................................4
1.2 Explanation of symbols ................................................................4
1.3 General safety information .............................................................5
1.4 Limitation of Liability...................................................................6
1.5 Appropriate use .......................................................................6
1.6 Guarantee ............................................................................6
1.7 Prerequisites for installers .............................................................7
2 Safety ........................................................................7
3 Preparation ...................................................................9
3.1 Tools required: ........................................................................9
3.2 Materials to be provided by the customer ...........................................9
3.3 Transport to the end customer ..........................................................9
3.4 Transport at the end customer‘s site....................................................10
3.5 Installation site.......................................................................11
4 Technical data ................................................................12
4.1 Battery cabinet SMA Sunny Tripower Storage 60 (SMA STPS 60) ...........................12
4.2 TESVOLT TS HV 70 Outdoor ............................................................12
5 Battery storage system TS HV 70 Outdoor .........................................13
5.1 Variants and equipment of TS HV 70 Outdoor ............................................13
5.2 Battery cabinet and accessories........................................................14
5.3 Cabinet scope of delivery..............................................................15
5.4 Setting up the components ............................................................16
5.5 TS HV 70 Outdoor scope of delivery.....................................................17
5.6 Connections and structure of the APU HV1000-S ........................................18
5.7 Connections and structure of the battery modules .......................................18
5.8 Connector panel .....................................................................19
5.9 Wiring the battery modules............................................................22
6 Installation ..................................................................24
6.1 Setting up the battery cabinet..........................................................24
6.2 Connecting the external cabling........................................................26
6.3 Installing the components .............................................................28
6.4 E-stop contact .......................................................................32
7 Connection to the battery inverter ................................................33
7.1 System structure ....................................................................33

Contents 3
© TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021
8 Commissioning ...............................................................36
8.1 Commissioning a single unit ...........................................................36
8.2 Commissioning TS HV 70 Outdoor systems using the master/slave principle.................38
9 Decommissioning..............................................................42
10 Expanding the storage system ...................................................44
10.1 Expanding capacity using the TS HV expansion set .......................................44
10.2 Expanding capacity using additional TS HV 70 Outdoor units...............................46
10.3 Expanding the power using SMA STPS 60 ...............................................49
11 TESVOLT battery monitoring software – BatMon ....................................50
11.1 Views and functions ..................................................................50
11.2 Menu structure ......................................................................52
11.3 The most important cell parameters....................................................52
12 Firmware update ..............................................................53
13 Fault and warning messages on the TESVOLT TS HV 70 Outdoor .......................55
14 Maintenance..................................................................56
15 Storage......................................................................56
16 Disposal .....................................................................57
17 Appendix ....................................................................58
17.1 Typical external circuit diagram (one-line diagram) .......................................58
18 Legal notice ..................................................................59

4Important InformatIon about thIs manual
© TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021
 IMPORTANT INFORMATION ABOUT THIS MANUAL
. SCOPE
This document is for use with the TESVOLT TS HV 70 Outdoor high-voltage storage system in conjunc-
tion with the SMA Sunny Tripower Storage 60 battery inverter (SMA STPS 60).
Read this manual thoroughly to ensure error-free installation, initial commissioning and maintenance
of the TESVOLT TS HV 70 Outdoor. Installation, initial commissioning and maintenance must be carried
out by qualified and authorised specialists. The Installation and Operating Manual should be kept close
to the unit and must be accessible to all individuals involved in installation or maintenance at all times.
All information about the battery inverter SMA Sunny Tripower Storage 60 in this manual is non-bind-
ing. TESVOLT assumes no responsibility for the accuracy and currency of this information. Ensure that
you follow the relevant product documentation,such as installation or operating manuals from the
manufacturers, for the battery inverter and other third-party products.
This Installation and Operating Manual applies to Germany only, without restriction. Ensure that you
adhere to the applicable local legal regulations and standards.
The standards and legal regulations in other countries may contradict the specifications in this manual.
In this case, please contact [e-mail] or the TESVOLT Service Line [phone] - 200.
. EXPLANATION OF SYMBOLS
Symbols in this manual
This manual contains the following types of warnings and information:
DANGER!
This symbol indicates that electric shock may result if you fail to follow the instruction, even when the
unit is disconnected from the utility grid, as a voltage-free state only occurs after a time delay.
DANGER!
This symbol indicates that death or serious injury may result if you fail to follow the instruction.
CAUTION!
This symbol indicates that injury may result if you fail to follow the instruction.
WARNING!
This symbol indicates that material damage may result if you fail to follow the instruction.
NOTE:
This symbol indicates information relating to use of the device.
Symbols on the unit
The following types of warning, prohibition and mandatory symbols are also used on the unit:
CAUTION! RISK OF CHEMICAL BURNS
If the battery is damaged and a fault occurs, this may result in electrolyte escaping and the formation
of hydrofluoric acid in small concentrations and quantities, among other effects. Contact with these
liquids can lead to chemical burns.
•Do not subject the battery modules to violent impact.
•Do not open, disassemble or mechanically alter the battery modules.
•If there is contact with the electrolyte, rinse the affected area immediately with water and promptly
seek medical attention.
STOP

Important InformatIon about thIs manual 5
© TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.B.01 Last revised 01/2021
CAUTION! RISK OF EXPLOSION
Improper handling or fire can cause lithium battery cells to ignite or explode and cause serious inju-
ries.
•Do not install or operate the battery modules in potentially explosive areas or in areas with high
humidity.
•Store the battery modules in a dry area and within the temperature ranges specified in the data
sheet.
•Do not open, drill through or drop the battery cells or modules.
•Do not expose the battery cells or modules to high temperatures.
•Do not throw the battery cells or modules into a fire.
•In case of fire, use CO2fire extinguishers if the fire comes from the battery. In case of fire in the
vicinity of the battery, use an ABC fire extinguisher.
•Do not use defective or damaged battery modules.
CAUTION  HOT SURFACE!
In the event of malfunction, components can become very hot and cause serious injury if touched.
•Switch the storage system off immediately if it is defective.
•Take particular care if malfunctions or defects become apparent when handling the unit.
NO NAKED FLAMES!
Handling naked flames and sources of ignition in the immediate vicinity of the storage system is pro-
hibited.
DO NOT INSERT OBJECTS INTO OPENINGS ON THE STORAGE SYSTEM’S CASING!
No objects, such as screwdrivers, may be inserted through openings in the casing of the storage sys-
tem.
WEAR SAFETY GOGGLES!
Wear safety goggles when working on the unit.
FOLLOW THE MANUAL!
It is imperative that you follow the Installation and Operating Manual when working on and operating
the unit.
. GENERAL SAFETY INFORMATION
Danger! Danger of death if the safety information is not followed!
Improper use can lead to fatal injuries. Any person tasked with working on the system must have read
and understood this manual and, in particular, the section “2 Safety” on page 7 et seq. All the
safety instructions must be followed under all circumstances.
Everyone who works on the TESVOLT TSHV 70 Outdoor must follow the specifications in this manual.
This manual cannot describe every conceivable situation, and for this reason the applicable standards
and corresponding occupational health and safety regulations always take priority.
In addition, installation may also involve residual hazards under the following circumstances:
•Installation is not carried out properly.
•Installation is carried out by personnel who have not received the relevant training or instruction.
•The safety information provided in this manual is not followed.