TGB Xmotion 125 User manual

Xmotion 125/250
OWNER-MANUAl
MAINTENANCE HANDBOOK
TAIWAN GOLDEN BEE CO.,LTD.
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TABLE OF CONTENT
1. REGULAR INSPECTION
1-1 Delivery Introduction -----------------------------------------------------2
1-2 Inspection Before Running ---------------------------------------------4
1-3 Regular Maintenance Schedule -------------------------------------- 5
1-4 General Inspection -------------------------------------------------------6
1-5 Notes for Inspection ----------------------------------------------------- 7
2. MAINTENANCE INFORMATION
2-1 Specification Sheet -----------------------------------------------------8
2-2 Safety Precautions--------------------------------------------------------10
2-3 Special Tools --------------------------------------------------------------11
2-4 List of Grease & Oil Adopted ----------------------------------------- 24
2-5 Circuit Drawings --------------------------------------------------------- 25
2-6 Troubleshooting ----------------------------------------------------------27
2-7 Tighting Torque of Screws --------------------------------------------27
2-8 Troubleshooting ----------------------------------------------------------30
3. DESCRIPTION OF PARTS AND COMPONENTS
3-1 Engine ---------------------------------------------------------------------39
3-2 Electric System ---------------------------------------------------------- 126
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4. DISASSEMBLY REPAIRMENT
4-1 Notice for Disassembly Repairment ----------------------------- 137
4-2 Removal and lnstallation of Engine -------------------------------138
4-3 Removal and Inspection of Electric Items -----------------------199
4-4 Removal and Inspection of Body Parts ----------------------------206
4-5 Brake System ----------------------------------------------------------- 214
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CHAPTER I
REGULAR INSPECTION
1-1 Delivery Introduction 1-4 General Inspection
1-2 Inspection Before Running 1-5 Notes for Inspection
1-3 Regular Maintenance Schedule _______________________
1-1 Delivery Introduction
To inform customers of correct methods to use: To practically and correctly
ride a scooter according to the Instruction of Manual and Maintenance
Handbook. Customers should also try in person according to this manual.
1. Starting:
A. Turn the power switch to "ON."
B. Hold the front or rear brake and press the "START" button.
C. If the scooter is not started, release the "START" button and try again after a few
minutes. Each start should be less than five seconds to avoid battery consumption.
Note: This is an AUTO-CHOKE scooter, thus there is no choke lever.
The fuel is controlled only by throttle grip.
The accelerator has to return to its original place when the scooter is not in use.
D. If the scooter can not be started by the "START" button, try the kick starter.
2. Fuel:
Inform customers to refill the fuel to no more than 80% of the tank capacity only.
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1-1 Delivery Introduction 3
. Lubricant Adopted:
A. WARNING : The engine oil must be refilled when the oil warning lamp lights, otherwise the
engine will be burned-out due to insufficient lubrication. Recommended oil : TGB Genuine
EXTRA 4X OIL.
B. Genuine TGB HYPOID GEAR OIL(or SAE85W-140) will be adopted as gear oil to be
changed on a periodical basis. Gear oil and engine oil are different in their nature.
Attention should be paid to avoid mistake when used.
4. Regular Inspection and Maintenance:
Inform customers of the importance of inspection before running and regular inspection.
A. Inspection Before Running: Riders should perform nspection by themselves before
running.
B. Regular Inspection: Regular inspection should be performed after the first month and
the sixth month and every six months afterwards.
5. Description of Warranty System:
Clearly identify the content of warranty in accordance with the warranty paper.
A. Content and term of warranty.
B. Maintenance items not guaranteed.
C. Items should be followed by customers.
Instruct customers to carry the OWNER'S Manual with them when they come for regular
inspection and maintenance. It is because such inspection should be recorded onto the
Manual.
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1-2 Inspection Before Running
Items to be Inspected Before Running by Customers:
ITEM CONTENT GUIDELINE
1. Starter
Is the oil volume
proper?
1 .Check Oil Warning Lamp to see if the oil
volume is proper?
2 .Fuel
Is the fuel volume
sufficient?
1 .Check fuel volume to see if it is enough
to the destination.
3. Lamp &
Direction
Indicator
Is the lamp condition
well? Is there any
dirt?
1 .Check if the lighting condition of head
lamp, tail lamp, licence lamp, brake lamp,
direction indicator and other lamp is well.
2. Lamps should be kept clean and
undamaged.
4. Back Mirror
Is the reflecting
image well?
1. Look at the back mirror from the
seat to check if the rear view is clear.
5. License Plate &
Reflector
No dirt and damage
should appear.
1. License plate should be installed, letters
and numbers should be kept clear and
clean. 2. Dirt and damage should not
appear on the reflector.
6 . Brake
Check the distance of
brake handle lever
and the brake effect.
1 .Operate the handle lever slowly to the
brake begin to effect in order to inspect the
moving distance. 2.Test the brake with low
speed running to see the brake effect of
front and rear brakes.
1.Is the air pressure
proper?
1 .Check if the air pressure of tire is
sufficient with a gauge or by sight.
2.Groove should be
deep enough.
1 .Check if the groove of tires is enough.
3.Unusual wear is not
desired.
1 .Check landing flat of tire to see if
any unusual wear appears.
4.Breaking and damage
are not desired.
1 .Check landing flat and side to see if
any breaking or damage appear.
7. Tire
5.Metal, stone and
other articles are
not desired.
1 .Cneck if any cracking, stone or any
other article sticks into the tire.
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