THE WORLD MODELS Zero Fighter 60S User manual

Warning ! This model is not a toy.
It is designed for maximum performance. Please seek advice if one is not familiar with this kind
of engine powered precision model. Operating this model without prior preparation may cause
injuries. Remember, safety is the most important thing. Always keep this instruction manual
at hand for quick reference.
* Specifications are subject to change without notice.*
0.60-0.75 cu. in. displacement 2-stroke
Requires : 6-channel radio w/ 6 standard servos
and 1 low profile retract servo
Zero Fighter 60S
INSTRUCTION MANUAL
60.0 in / 1520 mm
635 sq in / 41.0 sq dm
7.5 lbs / 3400 g
45.5 in / 1150 mm
Wing Span
Wing Area
Flying Weight
Fuselage Length
Specifications
FACTORY PRE-FABRICATED
ALMOST-READY-TO-FLY (ARF) SERIES
MADE IN CHINA
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
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P. 1
INDEX
BEFORE YOU BEGIN
P.1
PARTS LIST
P.2
SAFETY PRECAUTIONS
P.11
BEFORE YOU BEGIN
ASSEMBLY
P.3-10
Checkall parts. If youfindany defective ormissingpartscontactyour localdealer. Please DRYFIT
and checkfor defects for all partsthat willrequireCAorEpoxy forfinal assembly. Any parts you
findtobedefective afterthegluingprocess may bedifficulttoremovefor warrantyreplacement. The
manufacturerwill replaceany defective parts, but willnotextend tothepartsthatare goodbefore
gluing todefectiveparts during assembly.
Warranty will notcoverany partsmodifiedbycustomer.
Readthroughthemanualbeforeyoubegin,soyou will have anoverallideaofwhat todo.
Symbols used throughout this instruction manual comprise of the following : -
1
2
3
Zero Fighter 60S
3mm
Do not overlook this symbol!
Cut off shaded portion.
Peel off shaded portion
covering film.
Pay close attention here!
Pierce the shaded portion
covering film.
Must be purchased separately!
Drill holes with the specified
diameter (here: 3mm).
Ensure smooth non-binding
movement while assembling.
Apply instant glue
(C.A.glue, super glue.)
Assemble left and right
sides the same way.
Apply epoxy glue.
Applythreadlocker
Warning!
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Parts List
1. MAIN WING -- 1 pair
2. RETRACTABLE LANDING GEAR -- 1 set
SCREW KA3x14mm -- 8 pcs
RIGHT ANGLE WHEEL SPACER -- 2 sets
COLLAR 4.1mm w/ Set Screw -- 2 sets
MAIN WHEEL Ø58mm -- 2 pcs
RETRACTABLE LANGING GEAR COVER -- 2 sets
3. PLYWOOD 2x58x71mm(For Aileron Servo) -- 1 pair
BALSA 8x18x21mm (For Aileron Servo Stand) -- 4 pcs
SCREW PWA2x8mm -- 8 pcs
4. TRI-HORN M3x14mm (L) -- 2 sets
STRAPER -- 2 pcs
CLEVIS -- 2 pcs
FUEL TUBE Ø6x5mm -- 4 pcs
SCREW PB2x12mm -- 2 pcs
SCREW PB2x16mm -- 4 pcs
PUSHROD Ø1.8x90mm w/ Threads (For Aileron) -- 2 pcs
5. PLYWOOD 9x29x93mm (Wing Joiner) -- 1 pc.
6. LINKAGE CONNECTOR Ø2.1mm w/ Set Screw -- 2 sets
7. PLYWOOD 2x8x20mm -- 1 pc.
RING Ø2.3mm -- 2 pcs
STRAPER -- 1 pc.
CLEVIS -- 2 pcs
FUEL TUBE Ø6x5mm -- 3 pcs
PUSHROD Ø1.8 mm Y-style w/ Threads (For Flap Servo) --1 pc
8. STABILIZER & ELEVATOR-- 1 set
9. VERTICAL FIN & RUDDER -- 1 set
TAIL LANDING GEAR -- 1 set
TAIL WHEEL Ø25mm -- 1 pc.
SCREW PA3x12mm -- 2 pcs
COLLAR Ø2.1 w/ Set Screw -- 1 set
10. FUEL TANK 380cc -- 1 set
BALSA 10x10x113mm (For Fixing Fuel Tank) -- 1 pc.
11. ENGINE MOUNT PL5111070 -- 1 set
SOCKET HEAD SCREW M4x25mm – 4 pcs
WASHER d4xD9mm -- 4 pcs
12. SOCKET HEAD SCREW M4x30mm – 4 pcs
WASHER d4xD9mm -- 8 pcs
M4 NUT -- 8 pcs
THROTTLE PUSHWIRE Ø1.2x300mm -- 1 pc.
PLASTIC TUBE d2XD3x200mm -- 1 pc.
13. COWLING --1 pc.
TRANSPARENT 3D TEMPLATE -- 1 pc.
SCREW PA3x12mm -- 4 pcs
SCREW PM3x8mm -- 4 pcs
WASHER d3xD7mm -- 8 pcs
M3 NYLON INSERT LOCK NUT -- 4 pcs
ALUMINUM PLATE 1.5x10x147mm -- 2 pcs
SPINNER Ø63mm PH26W0630 -- 1 set
14. CANOPY -- 1 pc.
PILOT(PC001086A) -- 1pc.
DOUBLE-SIDED TAPE -- 1 pc.
SCREW PWA2.3x8mm -- 4 pcs
SCREW PA2x6mm -- 2 pcs
SILICON GROMMET d1.5 x D6.5mm (For Canopy) -- 4 pcs
ALUMINUM PLATE (For Fixing Antenna) -- 1 pc.
ANTENNA -- 1 pc.
15. TRI-HORN M3x14mm (L) -- 1 set
SCREW PB2x12mm -- 3 pcs
CLEVIS -- 1 pc.
PUSHROD Ø1.8x730mm w/ Threads (For Rudder) -- 1 pc.
FUEL TUBE Ø6x5mm--1 pcs
16. TRI-HORN M3x9mm (L) -- 2 sets
SCREW PB2x16mm -- 6 pcs
CLEVIS -- 2 pcs
FUEL TUBE Ø6x5mm -- 2 pcs
PUSHROD Ø1.8x655mm w/ Threads (For Elevator) -- 2 pcs
17. LINKAGE CONNECTOR Ø2.1mm w/ Set Screw -- 1 set
18. PLYWOOD 3x44x121mm (For Throttle Servo) -- 1 pc.
BALSA 7 x 7 x 40mm (For Fuselage Servo Stand) -- 4 pcs
PLYWOOD 6x60x119mm (For Rudder & Elevator Servo ) -- 1 pc.
SPONGE 10x80x200mm -- 2 pcs
FUEL TUBE Ø6x5mm -- 2 pcs
STRAPER -- 2 pcs
PUSHROD CONNECTOR PL4410010 -- 1 set
PUSHROD Ø1.8x80mm (For Elevator) -- 1 pc.
19. SOCKET HED SCREW M4x35mm -- 2 pcs
WASHER d4xD15mm --2 pcs
20. DECALS:A064SDEC -- 1 set
COVERING FILM -- 2 pcs
P.2
COVERING:
TOUGHLON STL 202 GRAY
TOUGHLON STL 330 CADMIUM YELLOW
TOUGHLON STL 340 OLIVE DRAD
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Peel off shaded portion
covering film
Aileron Servo Lead
RetractableLangingGear
23mm Set Screw
3mmSetScrew
4.1mm Collar 2
2
P.3
Main Wing
1
KA3x14mm Screw8
KA3x14mm
PWA2x8mmScrew8
PWA2x8mm
Aileron Servo Cover
2x58x71mm
AileronServo
3
Balsa Wood
8x8x21mm
Peeloff shaded
Portion covering
film.
Bottom View
Bottom View
Bottom View
Pre-glued
1mm
2mm
1mm
1mm
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Retractable Landing Gear Servo
6
ToL-side
ToR-side
Wheels down position Wheels up position
LINKAGECONNECTOR
3x3mmSetScrew
2
2
2
4
2mm Nut
LinkageConnector
2mm Washer
Main Wing
5
Peel off shaded portion
covering film for lead to
another aileron servo
Peel off shaded
portion covering film.
For Flap Servo
Wing Joiner
Lead to Aileron Servo
AileronServo
4
PB2x12mmScrew
PB2x16mmScrew2
4
P.4
Ø1mm pilot holes for The World Models tri-horn are pre-drilled.
Please look for pin-hole marks at under side of control surfaces.
Bottom View
Please apply glue to all surfaces of wing Joiner.
TWM PL8210010
CLEVIS WRENCH
Tri-Horn
M3x14mm
Fuel Tube
Ø6x5mm
Clevis PB2x16mm
PB2x12mm
Pushrod Ø1.8x90mm
1mm
Straper Fuel Tube
6x5mm
Ø
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Stabilizer/ Elevator
8
A = A'
AA'
Pre-glued
FuelTube
6x5mm
Straper
Clevis
Ring
Flap Servo
7
P.5
(Stabilizer)
(Main Wing)
B B'
B=B'
Temporary install the main wing,adjust leveling of the
stabilizer to make it as parallel to the main wing as possible.
TWM PL8210010
CLEVIS WRENCH
Pre-glued
Peel off shaded portion
covering film.
Ring Ф2.3mm
Plywood
2x8x20mm
1.5mm
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Engine Mount
11
M4x25mm SocketHeadScrew
d4xD9mm Washer4
4
Blind nuts are off-centered to keep
the spinner at the fuselage axis.
Engine Mount
PL5111070
M4x25mm
P.6
FuelTank
10
Pre-glued
VerticalFin/Rudder
9
PA3x12mmScrew
3mmSetScrew
2.1mmCollar
2
1
1
3mm Set Screw
PA3x12mm
Washer
d4xD9mm
C=C
CC
2mm
1mm
Pre-glued
Pre-glued
380cc
UP
Bottom View
Install Balsa 10x10x113mm
(For Fuel Tank Position Fixing)
Fuel Tank
380cc
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P.7
Engine
12
d4xD9mm Washer4
8
8
M4 Nut
PlasticTube
d2xD3x200mm
M4x30mm
Illustration is for side mounting.
You can mount the engine upright
or invertecl simply by rotating the
engine mount. Thrust angles will
not be affected.
Install Engine position
Spinner
62mm
Fire
Wall
115mm
4.53 in.
M4 Nut
d4xD9mm
Washer
Cowling
13
PM3x8mmScrew
d3xD7mm Washer 4
8
4
4
PA3x12Screw
M3NylonInsertLockNut
PA3x12mm
Aluminum Plate Nylon Insert
Lock Nut
PM3x8mm d3xD7mm
Canopy
14
PWA2.3x8mmScrew
PA2x6mmScrew
d1.5xD6.5mm SiliconGrommet
4
4
2
Apply double-sided tape
Silicon Grommet
d1.5x6.5mm
Antenna
PWA2.3 x8mm
PA2x6
AntennaFixing
First insert the grommet to the canopy then apply screw.
3mm
4mm
M4x30mm SocketHeadScrew
1mm
1mm
3mm
2.5mm
Fuel Filler
PL8110030
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PB2x12mmScrew 3
Peel off shaded portion
covering film.
ElevatorPushrod
16
PB2x16mmScrew 6
Peel off shaded
portion covering film
Bottom View
RudderPushrod
15
P.8
ServoSet
17
Ø1mm pilot holes for The World Models tri-horn are pre-drilled.
Please look for pin-hole marks at side of control surfaces.
Ø1mm pilot holes for The World Models tri-horn are pre-drilled.
Please look for pin-hole marks at under side of control surfaces.
3x3mm Set Screw
M2 Nut
Linkage Connector
3
3
3
6
2mm Washer
Throttle Pushwire
Please refer to the attached sheet for linkage connector installation.
3x 3mm Set Screw
2mm
Washer
2mm
Washer
M2 Nut
Throttle Servo
1.5mm
TWM PL8210010
CLEVIS WRENCH
TWM PL8210010
CLEVIS WRENCH
Tri-Horn
M3x9mm
Fuel Tube
Ø6x5mm
Clevis
PB2x16mm
Pushrod Ø1.8x655mm
Fuel Tube
Ø6x5mm
Clevis
Rudder Pushrod
Ø1.8x730mm
PB2x12mm
Tri-horn
M3 x 14mm
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P.9
Front
Plywood
3x44x121mm
Included with the
Radio Set.
Fix the throttle servo tray either to
the right or left side of the fuselage
according to your throttle pushrod
location.
Plywood
6x60x119mm
Bottom View
Balsa 7x7x40mm
Receiver / Battery
Sponge Sheet10x80x 200mm
BottomView
Battery
Fuel Tank
380cc
Receiver
Throttle
Servo
Rudder
Servo
Elevator
Servo
Radio Equipment
18
Straper Fuel Tube
Fuel Tube
MainWing
19
2
2
M4x35mmSocketHeadScrew
d4x15mmWasher
M4x35mm
d4x15mm
Front
Install Sponge for inserting Battery and Receiver.
Straper
1mm
Charge Receptacles
KP0041300
Elevator Servo
Pushrod Connector
KM2x8mm
M2Nut
Elevator Pushrod
Ø1.8x80mm
J1
J2
J1(Pushrod Ø1.8x80mm)
J2(Pushrod Ø1.8x655mm)
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P.10
Wing Setting
20
A
A = A' B = B'
C = C'
A' BB'
CC'
Adjust the wing and fuselage configuration
as shown in the diagrams.
ControlTrows
21
Elevator
Rudder
Flap
Aileron
25mm
25mm
50mm
50mm
20mm
12mm
12mm
Adjust the control throws as shown in
the diagram. These throws are good for
general flying. You can adjust according
to your personal preference.
C.G.
100mm
3.94 in
The ideal C.G. position is 100mm(3.94 in)behind
the leading edge measured at where the wing
meets the fuselage. In order to obtain the C.G.
specified, add weight to the fuselage or move
the battery position. Check the C.G. before
flying.
22
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A064SPO22420911
Important Safety Precautions
# First time flyer should never fly by himself / herself. Assistance from experienced flyer is
absolutely necessary.
# Pre-flight adjustment must be done before flying, it is very dangerous to fly a badly
pre-adjusted aircraft.
# is specially designed to be powered by 2C 0.60-0.75 engine,
using a more powerful engine does not mean better performance. In fact, over powered
engine may cause severe damage and injuries.
# Make sure the air field is spacious, never fly the plane too close to people and never get
too close to a running propeller.
# When Flaps are lowered, nose of model will rise. The nose-up varies with the speed at
which the model is flying when you lower the flaps and the extent to which they are lowered.
Check effect of flaps at higher altitude to avoid surprises during landing. You may apply
down trim of the elevator to compensate for the nose-up effect when lowering the flaps.
Taking off with flaps lowered is not recommended, as the increased drag may require a
longer runway and more engine power for the model.
Zero Fighter 60S
P.11
Warning!
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LINKAGE CONNECTOR
HW7111050 & HW7111060
After fastening the round nut, make sure that
the linkage connector can rotate freely.
Drill 2mm hole at servo horn. Insert linkage connector
into servo horn.
Make sure shoulder of
screw is cleared from
servo horn.
Add washer to reduce
play if necessary.
Shoulder
Tighten up the round nut
against the shoulder. Apply
CA or permanent thread
locker.
Product Registration Form (US Customers)
We would like to share with you any relevant information regarding your model, including
product news and free upgrade parts when applicable. Please fill in the following and send to
AirBorne Models, 4749-K, Bennett Drive,Livermore, CA 94551 USA.
1. Name:
2. Address:
3. Phone #: E-mail:
4. Model:
Wing QC# Fuselage QC#
(QC numbers are stamped on wing and fuselage)
5. Date of Purchase:
6. Store Name:
Please call AirBorne Models at 925 371 0922 for any assistance in filling this form.
Thank you very much for purchasing our product.
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This transparent 3D template
is used for position guidance
of the actual cutting of the
pre-painted cowling.
Usage of the transparent 3D template
Simply cut the transparent 3D template to fit your engine and
exhaust pipe, then slide onto the actual cowling and use as
template to mark the openings required for final cutting.
1 2
3 4
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Optional Parts
Clevis Wrench
Code No. Size Package
PL8210010 1 set
Small Clevis Large Clevis
Field Stand
Code No. Size Package
MS9111430 600 x 240 x 310mm 1 pc
( ACCESSORIES)
180mm Extension
Code No. Size Package
KW0011800 180mm 1 set
Fuel Filler
Code No. Size Package
PL8110030 15 x 22 x 49mm 1 x 1 pc
Charge Receptacles
Code No. Size Package
KP0041300
180mm Y-Cord
Code No. Size Package
KW0021800 180mm 1 pc
Speed : 0.17 sec / 60° @4.8V
0.14 sec / 60° @6.0V
Torque : 3.2kg.cm / 44.8 oz - in @4.8V
4.1kg.cm / 57.4 oz - in @6.0V
Size : 40.6 x 20 x 37mm /
1.60 x 0.79 x 1.46 in
Weight : 39.4 g / 1.39 oz
Code No SV4031
Special tool for clevis installation.
Suitable for standard and small
(EP) clevis.
Standard Servo
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A064SPO22420911
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
Ｗａｒｂｉｒｄｓ
Ｓｃａｌｅ
Ｓｐｏｒｔｓ
Ｔｒａｉｎｅｒ
Ｄｕｃｔｅｄ Ｆａｎ Ｐａｔｔｅｒｎ
Ｆｕｎｆｌｙ
Ｅｌｅｃｔｒｉｃ
Ｇｌｉｄｅｒ
Ｂｏａｔ
Ａｃｃｅｓｓｏｒｉｅｓ
Ｃｏｖｅｒｉｎｇ
（Ｌｉｇｈｔｅｘ ／ Ｔｏｕｇｈｌｏｎ）
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