Thermo Scientific Barnstead Smart2Pure User manual

Operating instructions
Thermo Scientific Barnstead Smart2Pure Water
Purification System
Art. no.: 50129869 (3 Standard) Art. no.: 50129873 (6 Standard)
Art. no.: 50129870 (3 UF) Art. no.: 50129874 (6 UF)
Art. no.: 50129872 (3 UV) Art. no.: 50129885 (6 UV)
Art. no.: 50129688 (3 UV/UF) Art. no.: 50129887 (6 UV/UF)
Serial no.: ................................
Avoid misuse! Read these instructions prior to installation and start-up!
50129848; Stand: 04.12 Rights to technical changes reserved

Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
2
EC Declaration of Conformity
according to EC Machines Directive 2006/42/EG, Appendix II A
We herewith declare that the design and construction of the machine named below and the
types of it that we have introduced into the market conform to the fundamental safety and
health requirements of EC Directive 2006/42/EC.
This declaration loses its validity when changes which were not agreed to by us are made to
the machine.
Manufacturer: Thermo Electron LED GmbH
Robert-Bosch-Straße 1
D-63505 Langenselbold
Germany
Description of the machine:
Function: Ultra pure water system
Types: Smart2Pure 3, Smart2Pure 3 UV, Smart2Pure 3 UF, Smart2Pure 3 UV/UF
Smart2Pure 6, Smart2Pure 6 UV, Smart2Pure 6 UF, Smart2Pure 6 UV/UF
Article nos.: 50129869, 50129870, 50129872, 50129688
50129873, 50129874, 50129885, 50129887
We also declare that the product complies with the following applicable Guide-
lines/Directives:
Electromagnetic Compatibility Directive (2004/108/EG)
Harmonized standards applied:
DIN EN ISO 12100-1 Safety of machines, Part 1: Principles
DIN EN ISO 12100-2 Safety of machines, Part 2: Technical Guidelines
DIN EN ISO 14121-1 Safety of machines, Part 1: Risk Assessment
DIN EN 61326-1
Authorized person for documentation:
Detlef Opp
Stockland 3
D-56412 Niederelbert
Niederelbert, 1 April 2011
Detlef Opp, Technical documentation manager
Signature

Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
3
Preface
Dear Sir or Madam
With your decision to purchase this ultra pure water system from the Smart2Pure series, you
have selected a high-quality product.
Thank you for the confidence you have placed in us.
Before you start to install and operate your ultra pure water system, please carefully read the
information that is given in these operating instructions on how it is to be properly installed and
operated.
This is particularly important, as we, the manufacturer, cannot accept liability for any damage
occurring as a result of improper operation of the system, or from use of it for other than the in-
tended purpose.
Niederelbert, 15.04.2011

Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
4
1. Contents
Preface.........................................................................................................3
1. Contents..................................................................................................4
2. Explanatory notes on the operating instructions .....................................6
3. Transport and packaging ........................................................................7
3.1 Examination on receipt.......................................................................................................7
3.2 Complaints .........................................................................................................................7
3.3 Packaging and return shipment..........................................................................................7
4. Extent of delivery ....................................................................................8
5. Safety precautions ..................................................................................9
6. Intended application..............................................................................11
6.1 Application areas..............................................................................................................11
7. Technical specifications ........................................................................12
8. How Smart2Pure functions ...................................................................14
8.1 Flow chart, Smart2Pure Standard ....................................................................................15
8.2 Flow chart, Smart2Pure UV..............................................................................................16
8.3 Flow chart, Smart2Pure UF..............................................................................................17
8.4 Flow chart, Smart2Pure UV/UF........................................................................................18
9. Installation of the system ......................................................................19
9.1 Installation area ................................................................................................................19
9.2 Installation ........................................................................................................................20
9.3 Mounting the power pack (voltage supply).......................................................................22
10. Start-up ...............................................................................................23
11. Brief operating instructions .................................................................24
12. Operating elements.............................................................................25
13. System control ....................................................................................26
13.1 Menu ..............................................................................................................................26
13.2 Setting the limiting value for the conductivity .................................................................26
13.3 Setting the limiting value for temperature.......................................................................27
13.4 Communication ..............................................................................................................27
13.5 Potential-free contact .....................................................................................................27
14. Maintenance .......................................................................................28
14.1 Maintenance intervals ....................................................................................................29
14.2 Replacing the pretreatment cartridge .............................................................................30
14.3 Replacing the filter cartridge...........................................................................................31

Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
5
14.4 Disinfection .................................................................................................................... 32
15. Waste disposal ................................................................................... 33
16. Trouble shooting................................................................................. 34
17. Replacement parts and consumable materials .................................. 37
18. Accessories ........................................................................................ 39
19. Terminal assignment .......................................................................... 41
20. Maintenance record............................................................................ 43

Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
6
2. Explanatory notes on the operating instructions
EU Mark of Conformity
CSA - admission
Important operating and/or maintenance instructions! Read the oper-
ating instructions with due care.
Risk of electric shock! Electrical work on the system is only to be car-
ried out by qualified personnel.
General information! Particularly important notes are marked with this
information sign.
Protective conductor connection
Connect the power supply to an electrical socket with a protective
connection.
The information provided in these operating instructions is only valid for the system which has
the serial number which is to be entered on the front page.
Please enter the serial number* of your Smart2Pure system in the
space provided on the front page.
* Read the serial number of your ultra pure water system from the type plate.
For quick and correct service, please include the following information on all inquiries and re-
placement parts orders which relate to your system:
- The serial number
- The article number

Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
7
3. Transport and packaging
Each ultra pure water system is carefully checked and packed prior to dispatch, but damage
could nevertheless still occur during shipment.
3.1 Examination on receipt
-Check the completeness of delivery against the delivery note.
Is the packaging damaged?
-Inspect the system for damage.
3.2 Complaints
If damage has occurred to the system during transport:
-Contact the post, railway or forwarding agent immediately*.
-Keep the packaging including the outer cardboard box
(for possible inspection and return shipment).
3.3 Packaging and return shipment
Whenever possible, use the original cardboard box and packaging material.
Should these no longer be available:
-Pack the system in packing film and a strong cardboard box,
protected against damage from shock.
* The time limit for complaints is 6 days (after receipt of the goods).
The right to claim for damages expires when this time has elapsed.

Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
8
4. Extent of delivery
The following versions of the Smart2Pure ultra pure water system series are available. Each of
these versions is optionally available with a performance of 3 l/h or of 6 l/h:
50129869 Smart2Pure 3 (Standard system)
50129870 Smart2Pure 3 UF (Standard system + Ultrafiltration module)
50129872 Smart2Pure 3 UV (Standard system + UV-Photo-oxidation)
50129688 Smart2Pure 3 UV/UF (Standard system + UV-Photo-oxidation + Ultrafiltration
module
50129873 Smart2Pure 6 (Standard system)
50129874 Smart2Pure 6 UF (Standard system + Ultrafiltration module)
50129885 Smart2Pure 6 UV (Standard system + UV-Photo-oxidation)
50129887 Smart2Pure 6 UV/UF (Standard system + UV-Photo-oxidation + Ultrafiltration
module
(Please compare the article number of the version you ordered with the article number given on
the delivery note)
1x Smart2Pure (according to version) Article no. 50129xxx
together with an assembly kit consisting of:
Pretreatment cartridge for a 3 l/h system Article no. 09.2003
for a 6 l/h system Article no. 09.2006
Filter cartridge Article no. 09.1020
Sterile filter capsule, 0.2 µm Article no. 09.1003
Sterile vent filter Article no. 22.0091
Feedwater connecting kit, R 3/4“ Article no. 25.0071
Connecting hose, o.d. 1/4“, 6 m Article no. 18.0137
Ball valve, dia. 1/4“ Article no. 15.0112
Tabletop power pack, 24 VDC Article no. 50129629
Universal adapter Article no. 21.1006
Universal holder Article no. 21.1007
Connecting cord (rubber connector to nema plug connector) Article no. 50132200
Connecting cord (rubber connector to british ST plug connector) Article no. 50132203
Connecting cord (rubber connector to euro plug connector) Article no. 50132215
Operating instructions Article no. 50129848

Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
9
5. Safety precautions
Observe these safety precautions for your own safety!
Each system of the Smart2Pure series is a modern ultrapure through out water sys-
tem, exclusively designed for the purification of tap water of drinking water quality.
Please do not start to install and operate your system until you have read through the
information given in these operating instructions.
Please note that the manufacturer is freed from all liability when the system is used for
other than the intended purpose and/or is improperly operated.
Lifting and carrying the ultra pure water system, e.g. to the installation location, should
be carried out by two people. To lift it, each takes hold of it under the base plate at two
corners.
The CE-mark is invalidated when constructional changes are made to the system or
foreign products are installed in it.
Protect the system from frost. The temperature at the installation area must be at least
+ 2°C.
Observe all general rules and regulations that are valid at the installation location, in-
cluding the current accident prevention regulations.
The feedwater pressure must be min. 1 bar and max. 6 bar. An additional pressure re-
ducer must be installed should it be higher.
According to DIN EN 1717, water purification systems must be equipped with a device
that safeguards the tap water against contamination.
A suitable electric socket must be made available for the system (refer to Technical
Specifications).
The installation area must have a drain at floor level with at least DN 50 pipe and
which allows free run off.
When the system is to be wall-mounted, please previously check that the wall has a
sufficient load-bearing capacity (refer to Technical Specifications for the weight).

Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
10
The maximum operating temperature of the system is 40°C.
If neither a floor drain is not is available, then proceed as follows during longer system
standstills (e.g. long holidays):
Switch the system off (unplug the mains plug).
Shut off the supply of water to the ultra pure water system.
Do not re-start the system with the water supply still in the shut off condition, as the
pump would then suffer damage. The manufacturer will not accept any liability should
this occur.
When installing the ultra pure water system, ensure that there is sufficient working
room around it for problem-free operation of it as well as for filter replacement, check-
ing connections etc.
The guarantee is valid for a period of 12 months!
Never look directly at a switched-on UV-lamp, because UV light endangers eyesight!
Never switch the UV-lamp on when is has been taken out of the metal cylinder!
Only authorized personnel are to carry out UV-lamp replacement.

Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
11
6. Intended application
Continually increasing requirements on ultra pure water quality, ever stricter demands resulting
from technological advances and increasingly lower detection limits in laboratories, together
with the need for user-friendly systems and complete solutions, were decisive for the develop-
ment of the novel Smart2Pure ultra pure water systems.
Smart2Pure systems have been specifically designed to produce sterile filtered ultra pure water
which is free of particles, salts and organic compounds.
6.1 Application areas
- Analytical techniques in laboratories:
- HPLC (High Performance Liquid Chromatography)
- IC (Ion Chromatography)
- ICP (Inductive Coupled Argon Plasma)
- AAS (Atomic Absorption Spectrophotometry)
- TOC analyzers (Total Organic Carbon)
- etc..
- Reagent and solution preparation:
- Cell culture media
- Tissue culture media
- Make up water for reagents used in on-line analytical systems
- Water for high-purity rinsing in laboratories

Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
12
7. Technical specifications
Demands made on the feedwater
Source Drinking water acc. to DIN 2000.
Blocking index (SDI) Max. < 3 for all versions. If the value is higher, a pre-
filter must be installed upstream.
Free chlorine concentration < 0.1 mg/l
Manganese content < 0.05 mg/l
Iron content < 0.05 mg/l
pH-Range 4 - 11
Temperature 2 - 35 °C
Pressure 1 - 6 bar
ASTM I Product water quality (at dispensing valve)
Standard UV UF UV/UF
Conductivity µS/cm 0.055 0.055 0.055 0.055
Resistance MΩxcm at 25°C 18.2 18.2 18.2 18.2
TOC ppb 5 - 10 1 - 5 5 - 10 1 - 5
Bacteria CFU/ml < 1 < 1 < 1 < 1
Bacterial
endotoxines EU/ml -- --
< 0.005* < 0.005*
Particles > 0.2 µm < 1/ml < 1/ml < 1/ml < 1/ml
Flow rate l/min 1.0 1.0 0.6 0.6
Typical amount dispensed 5 Litres per day
*Dependent on feedwater quality and disinfection
ASTM II Product water quality (in the tank)
Standard UV UF UV/UF
Conductivity µS/cm 0.067 – 0.1 0.067 – 0.1 0.067 – 0.1 0.067 – 0.1
Resistance MΩxcm at 25°C 10 – 15 10 – 15 10 – 15 10 – 15
Retention quota for bacteria
and particles Ø 99 % Ø 99 % Ø 99 % Ø 99 %
Permeate
performance l/h 3 or 6 3 or 6 3 or 6 3 or 6
Tank
content l approx. 6 approx. 6 approx. 6 approx. 6
Dimensions
Height: 545 mm
Width: 305 mm
Depth: 400 mm
Weight:
Smart2Pure Standard 22 kg
Smart2Pure UF 22 kg
Smart2Pure UV 22 kg
Smart2Pure UV/UF 22 kg
Airborne sound emission
Sound-pressure level 49 db(A)

Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
13
Water connections
Feedwater Hose, ¼“ o.d.
Concentrate Hose, ¼“ o.d.
Tank water overflow Hose, ¼“ o.d.
Pure water Hose, ¼“ o.d.
Outlet/dispensing valve Hose, 8 – 10 mm o.d.
Electrical connections / external switched mode power supply
Input voltage AC 100 – 240 V, 50 – 60 Hz, 5 – 3.8 A
Output voltage DC 24 V, 3.8 A
System connection DC 24 V, 80 W
Serial interface RS 232
Potential-free contact max. 30V, 2A
Protection Class Class II (external SMPS certified as Class I)
Ambient conditions (DIN EN 61010-1 (VDE 0411-1):2011-02)
Usage Indoor rooms
Height Up to 2000 m
Temperature range From 5° C to 40° C
Relative humidity Maximum relative humidity 80 % at temperatures of
up to 31° C, linearly decreasing to 50 % relative hu-
midity at 40° C
Line-voltage variation Not more than ± 10 % of the line voltage
Transient overvoltages As usually occur in the supply network (overvoltage
category II acc. to IEC 60364-4-443).
Note: The rated level of transient overvoltage is the
withstand impulse voltage acc. to overvoltage cate-
gory II of IEC 60364-4-443
Ventilation requirements There are no special requirements with regard to ven-
tilation.
Degree of pollution 2
Materials of parts that contact water
Pump head Nylon with glass fibre
UV-Lamp High-purity quartz
UV Housing Stainless steel
Filter cartridge PP
UF Housing Polycarbonate
Raw water solenoid valve PA
Recirculation solenoid valve PA
Rinsing solenoid valve PA
Pressure hold valve Brass, chemically nickel-plated
Dispensing valve POM
Conductivity measuring cell PVC, stainless steel
Connectors POM
Hoses PE
Gaskets EPDM
RO-Membrane PA

Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
14
8. How Smart2Pure functions
Raw water solenoid valve V1 is closed during Stand-by and standstills to prevent a flow of raw
water into the system when it is not in operation. It so protects external tank B1 from overflow-
ing.
In normal operation, tap water at a maximum pressure of 6 bar flows into the system and is
pumped by pressure booster pump P1 through the subsequent pretreatment F1 and reverse
osmosis membrane F2. The latter retains all salts dissolved in the incoming water to the extent
of the given retention quota and, because of the molecular size of the membrane pores, also re-
tains up to Ø 99% of bacteria, pyrogens and particles.
The reverse osmosis permeate flows on through the downstream purification stages, such as
UV-photooxidation UV1, the 185 nm and 254 nm wavelengths of which reduce organic com-
pounds (only in Smart2Pure versions UV and UV/UF), filter cartridge F3 and ultrafilter F6 with
automatic rinsing (only in Smart2Pure versions UF and UV/UF) to the tank.
The water constituents which were retained by the reverse osmosis membrane flow away in the
concentrate that remains.
The special conductivity measuring probe QISA 300 (with temperature compensation) and tem-
perature probe TISA 500 permanently monitor the conductivity and temperature of the ultra pure
water and the values of these are shown in the display.
The water in the storage tank is re-circulated at regular intervals by recirculation pump P2 to
ensure the constant high water quality. Float switch LIS 100 monitors the water level inside the
tank.
Pressure hold valve V2 is factory adjusted. A change in this adjustment
could lead to damage to the reverse osmosis membrane. Because of fluc-
tuations in the temperature and pressure of the feedwater, however, Ser-
vice or authorized personnel must carry out a check on the adjustment of
it, as shown by the concentrate flow that is linked to it, and re-adjust it if
necessary, after putting the system into operation and at regular intervals
thereafter.
Concentrate flow for Smart2Pure
to be checked/adjusted every 3 months
System Permeate
flow [l/h]
Concentrate
flow [l/h]
Smart2Pure 3 3 50
Smart2Pure 6 6 50

Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
15
8.1 Flow chart, Smart2Pure Standard
B1 Ultra pure water tank
F1 Pretreatment cartridge
F2 Reverse osmosis membrane
F3 Filter cartridge
F4 Sterile filter
F5 Sterile vent filter
LIS 100 Float switch
P1 Pressure booster pump
P2 Recirculation pump
PS 200 Pressure switch
QISA 300 Ultra pure water conductivity measuring cell
TISA 500 Temperature sensor
V1 Raw water solenoid valve
V2 Pressure hold valve
V3 Check valve
V5 Ultra pure water dispensing valve
V6 Recirculation solenoid valve
V7 Sterile overflow
V8 Pure water dispensing valve
V9 Check valve

Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
16
8.2 Flow chart, Smart2Pure UV
B1 Ultra pure water tank
F1 Pretreatment cartridge
F2 Reverse osmosis membrane
F3 Filter cartridge
F4 Sterile filter
F5 Sterile vent filter
LIS 100 Float switch
P1 Pressure booster pump
P2 Recirculation pump
PS 200 Pressure switch
QISA 300 Ultra pure water conductivity measuring cell
TISA 500 Temperature sensor
UV1 UV Photo-oxidation
V1 Raw water solenoid valve
V2 Pressure hold valve
V3 Check valve
V5 Ultra pure water dispensing valve
V6 Recirculation solenoid valve
V7 Sterile overflow
V8 Pure water dispensing valve
V9 Check valve

Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
17
8.3 Flow chart, Smart2Pure UF
B1 Ultra pure water tank
F1 Pretreatment cartridge
F2 Reverse osmosis membrane
F3 Filter cartridge
F4 Sterile filter
F5 Sterile vent filter
F6 Ultrafiltration module
LIS 100 Float switch
P1 Pressure booster pump
P2 Recirculation pump
PS 200 Pressure switch
QISA 300 Ultra pure water conductivity measuring cell
TISA 500 Temperature sensor
V1 Raw water solenoid valve
V2 Pressure hold valve
V3 Check valve
V4 Rinsing solenoid valve
V5 Ultra pure water dispensing valve
V6 Recirculation solenoid valve
V7 Sterile overflow
V8 Pure water dispensing valve
V9 Check valve
V10 Check valve

Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
18
8.4 Flow chart, Smart2Pure UV/UF
B1 Ultra pure water tank
F1 Pretreatment cartridge
F2 Reverse osmosis membrane
F3 Filter cartridge
F4 Sterile filter
F5 Sterile vent filter
F6 Ultrafiltration module
LIS 100 Float switch
P1 Pressure booster pump
P2 Recirculation pump
PS 200 Pressure switch
QISA 300 Ultra pure water conductivity measuring cell
TISA 500 Temperature sensor
UV1 UV Photo-oxidation
V1 Raw water solenoid valve
V2 Pressure hold valve
V3 Check valve
V4 Rinsing solenoid valve
V5 Ultra pure water dispensing valve
V6 Recirculation solenoid valve
V7 Sterile overflow
V8 Pure water dispensing valve
V9 Check valve
V10 Check valve

Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
19
9. Installation of the system
9.1 Installation area
Consider the following requirements when selecting the installation area:
Feedwater pressure minimum 1 bar, maximum 6 bar.
The feedwater pressure is not to exceed 6 bar. A pressure reducer must be
installed if the pressure is higher.
Minimum temperature + 2°C.
Level standing surface.
If the system is to be wall-mounted, the wall must be smooth. Please check that the
wall has sufficient weight bearing capacity (system weight, Technical specifications).
A DN 50 floor drain must be available.
Free gravity flow to drain.
Free gravity fall to drain must be ensured!
An electric socket with protective conductor must be available for connection of the
system to the voltage supply (see Technical specifications).
Position the system so that there is no difficulty in separating the device
from the electric mains.
There must be sufficient working space around the system (filter replacement etc.).
The system must be easy to operate and check.
An R 3/4" tap water connector is required.

Thermo Scientific Barnstead Smart2Pure
Ultrapure water system
20
9.2 Installation
10
Abdeckhaube Filterkatusche Cartridge cover
Druckknopf der Abdeckhaube Push-button of the cartridge cover
8 9
Schnellverschlüsse Filterkatuschen
Quick connectors filter cartridges
Drehknopf zur Reinstwasserentnahme
Rotary knob for Ultra pure water
Tankverschluss
Tank cap
Schwenkbares Display
Swivel display
11
11) Feedwater connector Hose, 1/4" o.d.
2) Pure water connector Hose, 1/4" o.d.
3) Concentrate connector Hose, 1/4" o.d.
4) Tank water return connector Hose, 1/4" o.d.
5) Power supply connector, 4-pin, 24V DC
6) Potential-free contact connector, 5-pin
7) Connector for optional printer
8) Filter cartridge
9) Pretreatment cartridge
10) Sterile filter
11) Sterile vent filter
Proceed as follows to install your Smart2Pure ultra pure water system and put it into op-
eration:
Stand the system at the installation location or, if it is to be wall mounted, hang it to the
wall using the wall holder that is available as accessory.
Unlock the cartridge cover by pressing the push-button and take the cover off.
Remove the stoppers from the filter cartridge and pretreatment cartridge which are
supplied and keep the stoppers for return shipment.
Fit the filter cartridge (8) in the free space at the back of the system and plug the 2
quick-connect couplings on the cartridge connectors so that they snap audibly into po-
sition.
Now fit the pretreatment cartridge (9) in the free place at the front of the system and
plug the 3 quick-connect couplings on the cartridge connectors so that they snap audi-
bly into position.
Use the R 3/4" assembly kit that is supplied to make connection to the feedwater con-
nector (1).
41235
76