Thermopatch HS-4-C User manual

Y600 Thermo-Seal-Jet
thermopatch.com
HS-4-C
Manual
V. 2.2 January 2021 ENG original version

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Copyrights
© 2021, Thermopatch bv, Almere, the Netherlands.
No part of this publication may be reproduced by any means without the prior written
permission of Thermopatch bv, the Netherlands.
Thermopatch and the Thermopatch logo, Thermoseal and Thermocrest are registered
trademarks of Thermopatch.
Introduction
Dear user,
Congratulations and welcome to the ever growing number of Thermopatch users.
You have acquired a machine which has been manufactured by Thermopatch with the
greatest possible care. We are condent that you will be enjoying the use of this machine
for a long time.
Please take note of the contents of this manual to familiarize yourself with the workings and
safety aspects of the machine. This manual was written for the benet of all users and
technicians who install and maintain the machine. You will nd information on operating,
safety and maintenance as well as spare parts and supplies.

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Content
Copyrights 2
Introduction 2
Content 3
1. General description 4
1.1 What did you receive ? 4
1.2 Warranty 4
3. Assembly and installation 5
3.1 Installing the HS-4-C 5
3.2 Electrical Requirements 5
4. Operating manual 6
4.1 How to operate the HS-4-C 6
4.2 The HS-4-C display 6
4.3 Starting up 6
3.2 Functionality 6
5. Overview of safety measures and warnings 9
5.1 Safety 9
5.2 Warning symbols 9
6. Technical specications 10
6.1 Specifications of the HS-4-C 10
7. Transport and storage 11
7.1 Transport 11
7.2 Storage 11
8. Maintenance 11
8.1 Daily maintenance 11
8.2 Periodical maintenance 11
9. Technical annexes 12
9.1 Faults: 12
9.2 Replacement parts 13
9.3 Drawings and parts (English only) 14
10. Recycling 23
11. Declaration of conformity 24
12. Disclaimer 25

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1. General description
The manual HS-4-C desktop heat seal press is used for applying identication labels,
emblems and transfers on textiles.
The HS-4-C has a powerful heating element. The top plate heats up in seconds and is ready
for use in no time from sleep mode.
The time, temperature and sleep mode can be set quickly with the control buttons.
After completing a pressing cycle, the HS-4-C opens automatically.
1.1 What did you receive ?
The HS-4-C has been packed in a cardboard box. The following articles should have been
delivered:
• HS-4-C heat seal machine
• Electrical power cable
• User’s Guide on USB
If one of these articles is missing, please contact our customer service or your Thermopatch
supplier.
1.2 Warranty
Thermopatch refers to its warranty and product liability conditions as laid down in our
general conditions. These can be obtained at your Thermopatch supplier.

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A
B
C
2. Intended use
The machine HS-4-C is practical and universally applicable. It can be used to apply patches,
textile emblems, heat seal transfers, in short all Thermopatch materials suited for marking
and mending to textiles and technical bres.
3. Assembly and installation
3.1 Installing the HS-4-C
Take the machine out of the box and put it on a worktable near an earthed wall socket.
Ensure that there is sucient free space around the HS-4-C. Also ensure that there are no
items near the HS-4-C, which are sensitive to heat radiation.
3.2 Electrical Requirements
The HS-4-C should be connected to the electricity grid (230V) with the supplied electrical
cable (A).
The HS-4-C is earthed and has been provided with two fuses of 3 Amps (B).

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4. Operating manual
4.1 How to operate the HS-4-C
1. Switch on the machine: pushing the on-o switch at the back to “on” (C, see page 5).
2. Wait until the standard set temperature has been reached.
The standard sealing temperature is set on 204 °C. During warming up, which will take a
few minutes and the actual temperature is displayed. When the HS-4-C has reached
the desired temperature we advise to close it for several moments to heat up the silicone
rubber sealing pad.
4.2 The HS-4-C display
4.3 Starting up
You can start operating the Thermoseal HS-4-C as soon as it is connected to the electricity
mains. Switch on the HS-4-C by pressing the on/o (I-0) switch, which is placed on the
back of the machine, to “on (I)”. Wait until the set temperature has been reached, which
will take about one minute.
The Thermoseal HS-4-C has been factory set for:
• TEMPERATURE 204°C
• TIME 12 seconds
• POWER SAVER TIMER 30 minutes
• POWER SAVER TEMPERATURE 149°C
3.2 Functionality
Switch the machine to the “On” position. Either the Celsius or Fahrenheit LED will blink
depending upon the machine settings. The actual temperature of the Heater Element is
displayed. During the heat up phase, and when the machine has achieved “Set
Temperature”, changes to the machine settings can be made for: Set Temperature,
Temperature Display in Celsius or Fahrenheit, Sealing Cycle Time, Power Saver Time and
Power Saver Temperature. Changes cannot be made to the machine settings when the
machine is active during a Sealing Cycle.

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LCD Display Functions:
The following describes the LCD Display functions and displays: The Celsius or Fahrenheit
LED will light up continuously once the temperature is within range of the setting. Range
is +/- 7°C or +/-15°F. When not in a sealing cycle, the actual temperature of the Heater
Element is displayed. During the Sealing Cycle, the LCD will display a countdown of the time
in seconds from the preset Sealing Cycle Time.
Procedure to change desired set temperature:
The SET TEMPERATURE of the HS-4-C heat seal machine has been set at the factory to
204°C. To change the SET TEMPERATURE, please follow the procedures below:
1. Press select/save button once.
2. Press + or - button to set the desired Set Temperature.
3. Press select/save to save the setting.
Note: If the + or - button is not touched for 3 seconds the display will change to the actual
temperature of the Heater Element and no changes will be saved.
Procedure to change desired Sealing Cycle Time:
The SEALING CYCLE TIME of the HS-4-C heat seal machine has been set at the factory to
12 seconds. To change the SEALING CYCLE TIME, please follow the procedures below:
1. Press the select/save button twice.
2. Press + or - button to set the desired time.
3. Press select/save to save the setting.
Sealing Pressure:
A label to indicate the direction in which to turn the Lower Press Platen is mounted directly
below the Lower Press Platen. To increase inter-platen pressure, turn the Lower Press
Platen counterclockwise. To decrease the inter-platen pressure, turn the Lower Press Platen
clockwise. The Pressure Settings in the Heat Sealing Guide on page 2-3 are obtained as
follows:
1. Turn the Lower Press Platen clockwise until it has bottomed out against the machine
base.
2. Turn the Lower Press Platen counterclockwise until the rst “click” is detected. This
Pressure Setting is zero pressure.
3. To set the Lower Press Platen to a selected Pressure Setting, count the number of
“clicks” turning the Lower Press Platen counterclockwise, increasing pressure.
4. To set the Lower Press Platen to a new selected Pressure Setting from and existing
setting, count the number of “clicks” from the existing setting, turning the Lower Press
Platen clockwise or counterclockwise. Settings may vary depending upon garment
thickness.

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WARNING
USE OF EXCESS PRESSURE CAN CAUSE THE HS-4-C MACHINES
TO BECOME LOCKED IN A CLOSED POSITION AND DIFFICULT TO OPEN.
EXTREME PRESSURE MAY SEVERLY DAMAGE THE MACHINE.
Normally, higher pressures will produce more eective heat seals. However, the use of
excess pressure may force adhesive through the fabric, with an undesired result.
Diculy in locking the Seal Arm Handle of the HS-4-C machine in a closed position is
anindication of too much inter-platen pressure. To preventexcess pressure when sealing
thick garments, screw the Lower Press Platen all the way down. A Lower Press Platen that is
worn from use can cause insucient inter-platen pressure.
The Lower Press Platen should be replaced with Lower Press Platen SPA43941.
When the pressure is too high, preventing the machine to open by itself, this has to be done
manually. After this, switch o the machine for 5 seconds and switch it on again, resetting
the machine.

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5. Overview of safety measures and warnings
5.1 Safety
At normal usage no problems are to be expected. Regardless that, we state underneath a
few pointers which will limit existing risks to a minimum.
• Unplug the machine from the wall socket whenever you are maintaining or cleaning the
machine.
• Make sure there is enough working space around the machine. Although the heat
radiation of the press is very low, it is still necessary to have enough room for cooling
down.
• Extensions and connections must not get snagged
• Avoid contact with the press arm and the heating element
• Pull the fabric tightly over the sealing pad.
5.2 Warning symbols
On the front side of the press head a warning sticker for hot surface has been applied.
WARNING!
Hot surface

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6.1 Specifications of the HS-4-C
Power supply 230 Volt
Power 600 Watt
Operating temperature 204 ° C
Temperature range 20 - 230 ° C
Press time range 1 - 60 sec.
Machine height, open 550 mm
Machine height, closed 240 mm
Machine width 550 mm
Machine depth, open 350 mm
Machine depth, closed 350 mm
Gross weight, including packaging 37.5 kg
Net weight 27.7 kg
Fuses 2x 3.15 Amps
Weighted sound pressure (A) <70 dB
6. Technical specications

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7. Transport and storage
7.1 Transport
When the machine needs to be moved, Thermopatch recommends to use the original
packaging.
7.2 Storage
When the machine needs to be stored, Thermopatch recommends to use the original
packaging. The machine should preferably be stored on a pallet, o the oor, in dry
conditions.
8. Maintenance
8.1 Daily maintenance
For good heat sealing results it is important to keep the press surfaces clean. Therefore,
clean the teon coating of the upper plate with a clean, dry cloth.
Also clean the rubber pads daily with a dry cloth. Do not use solvents or other chemical
substances to remove impurities.
Do not let buttons, zippers, etc. come between the plates. It will keep the silicone rubber
undamaged for a long time.
8.2 Periodical maintenance
The mechanism needs no maintenance.
First switch o the machine, let it cool down and pull the plug out of the socket.
Replace the rubber pads and the teon regularly.
Clean the outside of the machine regularly with a clean, moist cloth.
In order to replace the teon, the press machine must be warm (± 80°C). Remove the
teon and carefully remove all glue residues from the metal surface with a putty knife.
Then use a copper brush to clean the surface.
Finally, use a dry cloth to clean the element. The surface must be absolutely clean and
smooth, so that the new teon sticks well, without air bubbles.
Lubrication:
Normally the machine does not require lubrication. However when the Sealing Arm Handle
is slow to rise, lubricating the pivots and rotating parts will help the Sealing Arm Handle.

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9. Technical annexes
9.1 Faults:
Fault Possible cause Solution
No heat. • Machine is unplugged or
power source is faulty.
• Main power switch is not
“On”.
• Power Saver feature
activated.
• Temperature displayed.
• Loose wires.
• Heat sensor is defective.
• Sealing iron is defective.
• Relay is defective.
• Heat controller is defective.
• Check plug and fuses.
• Check
• See I. Introduction.
• See II. Installation.
• Check
• Replace
• Replace
• Replace
• Return circuit board to
factory for repair.
Temperature too high
or too low. • Heat control requires
adjustment.
• Temperature display is
incorrect.
• Power Saver feature
activated.
• Heat sensor is defective.
• Sealing iron defective.
• Heat controller is
defective.
• See II. Installation to adjust.
• See II. Installation to check.
• See I. Introduction..
• Replace
• Replace
• Return circuit board to
factory for repairs.
Time malfunction. • Loose wires.
• Timer is defective.
• Micro switch is defective.
• Check
• Return circuit board to
factory for repairs.
• Replace
Handle does not stay
down. Handle does
not return at end of
cycle (HS-4-C).
• Insucient pressure
• Excess pressure.
• Motor is defective.
• Linkage or gas spring is
binding or broken.
• Springs are weak.
• Links broken.
• See III. Operating the
HS-4-C.
• See III. Operating the
HS-4-C.
• Replace
• Lubricate or adjust. See Page
V. Possible faults
and VI. Supplies Note 1.
• Replace
• Replace
Inadequate bond or
transfer. • Insucient sealing time
• Insucient pressure
• Insucient tempeature.
• Pad worn.
• Teon shield soiled or
worn.
• Increase time in 2 second
increments and test.
• Increase pressure in one half
turn increments and test.
• See II. Installation to adjust.
• Replace
• Clean or replace.
Bleed through. • Too long sealing time.
• Too much pressure. • Decrease time in 2 second
increments.
• Decrease pressure in one half
turn increments.
AA

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Error codes:
• Error 1 = Temperature sensor short (0 Ohm)
• Error 2 = Temperature sensor broken
• Error 3 = Error in Eprom: the processor has no access to the memory for saving or
reading of information.
• Error 4 = Motor timed out, not in position or motor switch error:The correct position
of the Cam Arm Motor cannot be detected. Rotate the Cam Arm Motor Shaft checking
actuation of the Motor Detection Switch. Also, check wire connections on the Motor
Detection Switch.
9.2 Replacement parts
• Sealing pad SPA43941
• Teon cover, self-adhesive SPA9000
• Fuse: 2x 20015-26 3.15 A Fuse

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9.3 Drawings and parts (English only)
Please nd addtional information on: www.thermopatch.com, equipment and parts.
Power entry module
ITEM # DESCRIPTION QTY Part Number
1 Electrical Chassis 1 46326
2 Power Entry Module Assembly (without fuses) 1 46453
3 Fuse Drawer 1 P/O 46453
4 230 VAC 3.15 AMP Fuses 2 20015-16

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Controller board
ITEM
#DESCRIPTION QTY Part Number
5 Electrical Chassis 1 46326
6#4-40unc x ¼” Socket Hex Cap Screw 4 21063-02-C
7#4 Spring Lockwasher 4 21031-03-C
8 Controller Board 1 46411

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Heater element
ITEM # DESCRIPTION QTY Part Number
9¼ 20unc x 5/8” Socket Hex Cap
Screw 1 21063-05-K
10 M5 Hex Nut 4 21045-07-A
11 M5 Spring Lockwasher 2 21046-06
12 Pivot Block 1 46378
13 Pivot Block Pin 1 46379
14 Heater Unit Assembly 1 SPAHS40000
15 Teon Cover 1 46375
16 Compression Spring 2 24075-36

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Platen assembly
ITEM
#DESCRIPTION QTY Part Number
17 Platen Assembly 1 43941
18 Rotating Platen Base 1 43663

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Extension spring assembly
ITEM
#DESCRIPTION QTY Part Number
19 Extension Spring 1 24080-35
20 Bumper 2 24091-44
21 Base Frame Assembly 1 47263

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Gas spring mounting
ITEM # DESCRIPTION QTY Part Number
22 Top Cover Mounting Plate 1 46312
23 Gas Spring Bracket 1 46374
24 Gas Spring 1 24091-48
25 #10 Flat Washer 1 21023-01
26 #10 Spring Lockwasher 1 21012-07-C
27 #10-32unc x 3/8” Socket Hex Cap Screw 1 21063-03-J
28 Gas Spring Ball Joint 1 24901-77
29 5/16” Spring Lockwasher 1 21021-10-C
29A Retaining Ring 1 D-9706

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Seal arm release mechanism
ITEM
#DESCRIPTION QTY Part Number
30 #4-40unc Hex Nut 2 21051-03-A
31 #4-40 Spring Lockwasher 2 21021-03-C
32 CAM Release Arm Switch 1 20055-62
33 #8-32unc x 3/8” Hex Socket Cap Screw 2 21063-03-G
34 #8 Spring Lockwasher 2 21021-06-C
35 Cam Arm Switch Bracket 1 47187
36 #10-32unf x 3/16” Set Screw, Socket Hex Cup
Point 1 21011-04-K
37 Cam Release Lobe 1 46408