Thermopatch HS-4-C User manual
EN
USER MANUAL
HS-4-C
v.2.2 - 01/22
2
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Copyrights
© 2022 Thermopatch BV, Almere, The Netherlands.
Thermopatch BV, the Netherlands.
Thermopatch and the Thermopatch logo, Thermoseal and Thermocrest are registered trademarks of
Thermopatch.
Dear user,
spare parts and supplies.
3
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Index
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Contents .............................................................................................................................................................................................................................................................................................. 3
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1.2 The HS-4-C ..................................................................................................................................................................................................................................................................... 4
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4. Maintenance ............................................................................................................................................................................................................................................................. 9
4.1 General ............................................................................................................................................................................................................................................................................... 9
5. Faults ..................................................................................................................................................................................................................................................................................... 10
............................................................................................................................................................................................................ 10
5.2 Error codes ................................................................................................................................................................................................................................................................... 11
6. Technical annexes ............................................................................................................................................................................................................................................. 12
................................................................................................................................................................................................................ 12
.................................................................................................................. 12
7. End of life ....................................................................................................................................................................................................................................................................... 21
................................................................................................................................................................................................................... 21
...................................................................................................................................................................................................................................................................... 22
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1.1 What did you receive?
• HS-4-C heat seal machine
1.2 The HS-4-C
1.3 Your supplier
emblems, heat seal transfers, in short all Thermopatch materials suited for marking and mending to
Voltage 2006/95/EG and the EMC guideline 2014/30/EU.
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Title
10.16 x 12.7 cm
20-230 °C
Electrical
0-30 seconds
49.0 cm
24.0 cm
52.0 cm
53.34 cm
19.0 cm
23.6 kg
21.0 kg
1.5 Safety
•
•
•
•
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7
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HS-4-C as soon as it is connected to the
is placed on the back of the machine, to
minute.
• Temperature 204°C
• Time 12 seconds
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against the machine base.
platen pressure.
CAUTION!
Use of excess pressure can cause the HS-4-C machines to become locked in a closed posion
and dicult to open. Extreme pressure may severly damage the machine.
9
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4. Maintenance
4.1 General
10
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5. Faults
Fault
No heat.
• Check plug and fuses.
• Check
• Check
• Replace
• Replace
• Replace
repair.
Temperature too high or too
• Replace
• Replace
repairs.
• Check
repairs.
• Replace
Handle does not return at
• Excess pressure.
broken.
• Replace
Possible faults and VI. Supplies
Note 1.
• Replace
• Replace
transfer.
increments and test.
• Increase pressure in one half turn
increments and test.
• Replace
• Clean or replace.
Bleed through.
• Too much pressure.
increments.
• Decrease pressure in one half turn
increments.
11
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5.2 Error codes
Error 2 = Temperature sensor broken
12
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6. Technical annexes
• Sealing pad SPA43941
QTY
1 Electrical Chassis 1 46326
2 1 46453
3 1
4 230 VAC 3.15 AMP Fuses 2 20015-16
Figure 5 – Power Entry Module
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Controller Board
QTY
5 Electrical Chassis 1 46326
6 4 21063-02-C
7 4 21031-03-C
8 Controller Board 1 46411
Figure 6 – Controller Board
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QTY
9 1 21063-05-K
10 M5 Hex Nut 4 21045-07-A
11 2 21046-06
12 1 46378
13 1 46379
14 1 SPAHS40000
15 1 46375
16 Compression Spring 2 24075-36
Figure 7 – Heater Element
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QTY
19 Extension Spring 1 24080-35
20 Bumper 2 24091-44
21 1 47263
Figure 9 – Extension Spring Assembly
Hook spring loop
through eyelet in
base weldment
partition
Hook loop end of
extension spring
over spring groove
on shaft
17
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Gas Spring Mounting
QTY
22 1 46312
23 Gas Spring Bracket 1 46374
24 Gas Spring 1 24091-48
25 1 21023-01
26 1 21012-07-C
27 1 21063-03-J
28 Gas Spring Ball Joint 1 24901-77
29 1 21021-10-C
29A Retaining Ring 1 D-9706
Figure 10 – Gas Spring Mounting
Machine Base Side Plate
NOTE:
Some machine base featurs and components have
been omied to improve clarity of view
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QTY
30 #4-40unc Hex Nut 2 21051-03-A
31 2 21021-03-C
32 1 20055-62
33 2 21063-03-G
34 2 21021-06-C
35 1 47187
36 1 21011-04-K
37 1 46408
Figure 11 – Seal Arm Release Mechanism
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NOTE: Item No. 42 is installed on machines manufactured after July 2014.
QTY
38 1 21029-48
39 1 21021-06-C
40 1 46363
41 2 21025-26
42 2 21022-13
43 1 46328
44 1 46364
45 1 46334
46 2 46307
47 1 D-9702
48 1 46493
49 2 21025-28
50 1 46492
Figure 12 – Press Arm Assembly
NOTE:
Thrust Washers
(Item 42) are
installed on the
Link Pivot Shaft
between the
Clamping Links and
Press Arm Assembly
N
E
P
E
L1
L2
Line Side
Chassis Gnd
18
GRN/YEL
L1 BLK
L2 WHT
J1
1 8
Power Entry Module
Fuses: [2] 3.15 Amp
Controller
Board
+
Solid State
Relay
5 BLK
2 RED
1 RED
6 WHT
5 BLK
6 WHT
L1 WHT
L2 WHT
AC Input
HTR
MTR
Wire Harness
Plug
Heater Unit
High Limit
Thermostat
GRN/YEL
Wire Harness
Plug
7 BLK
8 WHT
7 BLK
8 WHT
AC
GRN/YEL
7 BLK
8 WHT
7 BLU
GRN
3 GRY 4 GRY
Seal Switch
LS1 LS2
Motor Control
Switch
8 BLU
Wire Harness
Plug
5 YEL
6 YEL
RED
YEL
PT1600
RTD
HS3C/4C Series
Electrical Schematic
230 Volt
Revision B
CN2 CN1
SSR
MTR
HTR
Press Arm
Gnd
LEGEND:
HTR - Heater
LS1 - Limit Switch 1
LS2 - Limit Switch 2
MTR - AC Motor
SSR - Solid State Relay
TS - Temperature Sensor
LS2
TS
LS1
SSR
R1
L1
5
R2
Capacitor
Jumper
Wire
HS4C ONLY
HS4C ONLY
20
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Figure 13 – Schematic
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