Titan 630 User manual

Industrial Conveyor Specialists
Installation, Maintenance & Parts Manual
For
Titan Conveyors
735 Industrial Loop Road
New London, WI 54961
920-982-6600
800-558-3616
FAX [phone]
E-mail: [email protected]
Website: www.titanconveyors.com
Serial No.
MODEL 630
Hinged Steel Belt Conveyor
to View the Instructional Videos
"Installing a Hinged Steel Belt Conveyor"
https://youtu.be/HliE9lGVIBM
"Setting Tension on a Hinged Steel Belt"
https://youtu.be/7Za3vqVwjvE
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2
TITAN 630 MANUAL
TABLE OF CONTENTS
Page 2 .........................................................................................Table of Contents
Warranty
Page 3 ................................................................................... Safety/Safety Decals
Page 4 ..................................................................................................Introduction
Receiving
Installation
Frame Assembly
Page 5 ........................................................................................Support Assembly
Page 6 ...............................................................................................Belt Checklist
Belt Installation
Page 8 ...................................................................................Component Checklist
Start Up
Torque Limiter(See Separate Instructions)
Maintenance
Belt Care
Page 9 ..........................................................................................................Motors
Reducers
Page 11 ................................................................................Chains and Sprockets
Bearings
Page 12 .......................................................................................V-Belt & Sheaves
Page 13 ..................................................................Model 630 Blow Apart Drawing
(A) Seller warrants that the material in and the workmanship on the equipment manufactured by TITAN will be free from defects at time of
shipment. If during the rst year from the date of shipment, the Buyer establishes to the seller’s satisfaction that any part or parts manu-
factured by TITAN were defective at the time of shipment, TITAN will, at its own expense, repair or replace (but not install) replacement
parts. For a time purpose of this warranty, one year will constitute 2080 hours of operation based on an 8 hour day. Sellers liability under
this warranty is limited to replacement parts only and the seller will make no allowance for corrective work done unless agreed to by the
seller in writing. Charges for correction of defects by others will not be acceptable, unless so authorized in writing, prior to the work being
performed, by an o󰀩cer of the company. Damage caused by deterioration due to extraordinary wear and tear (including, but not in limita-
tion, use said equipment to handle products of a size, weight and shape or at speeds or methods which di󰀨er from information originally
provided), chemical action, wear caused by the presence of abrasive materials or by improper maintenance or lubrication or improper
storage prior to installation, shall not constitute defects. Failure to install equipment properly shall not constitute defects. Warranty does not
cover consumable items. Warranty does not cover belt tracking or adjustment at installation or periodic adjustment that may be required
during normal operation. Refer to the maintenance manual for belt tracking instructions.
(B) Seller has made no representation, warranties, or guarantees, expressed or implied, not expressly set forth on above paragraph.
Seller shall not be liable hereunder for any consequential damages included but not in limitation, damages which may arise from loss of
anticipated prots or production or from increased cost of operation or spoilage of material.
(C) The components used in manufacture of said equipment which were manufactured by others will carry such manufacturers’ custom-
ary warranty, which seller will obtain for buyer upon request.
(D) No representative of TITAN has been conferred with any authority to waive, alter, vary or add to the terms of warranty state herein,
without prior authorization in writing executed by an o󰀩cer of the company.
(E) The foregoing is in lieu of any and all other warranties, expressed or implied, or those extending beyond the description of
the product.
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7/21
3
Safety
The Safety alert symbol is used with the signal words
DANGER, WARNING and CAUTION to alert you to safety messages.
They are used in safety decals on the unit and with proper operation and procedures in this manual. They
alert you to the existence and relative degree of hazards.
Understand the safety message. It contains important information about personal safety on or near the
conveyor.
POTENTIALLY HAZARDOUS SITUATION which if not avoided, could
result in death or serious injury.
POTENTIALLY HAZARDOUS SITUATION which if not avoided, may
result in minor or moderate injury. It may also be used to alert against
unsafe practices.
POTENTIALLY DESTRUCTIVE SITUATION which if not avoided, may
result in damage or reduce the longevity of the equipment.
Safety Decals
ALWAYS replace missing or damaged Safety Decals.
Operational Safety
CAUTION
!
DANGER
!
WARNING
!
Never run conveyor without
guards in place.
Keep Hands, feet, hair and
loose clothing away when
conveyor is running
ALWAYS lock out power before
servicing to avoid electrical
shock.
NEVER climb, sit, walk or ride
on conveyor
ALWAYS keep hands away from
conveyor while moving.
ALWAYS keep hair and loose
clothing away.
WARNING
KEEP AWAY
Moving equipment
can cause
severe injury
CHR 931005
DANGER
Climbing, sitting,
walking or riding on
conveyor at any time
will cause severe
injury or death
KEEP OFF
CHR930004
CHR930003
DANGER
!
Hazardous voltage
will cause severe
injury or death
LOCK OUT POWER
before servicing
WARNING
CHR951023
Rotating shaft can
cause severe injury
Keep hair and
loose clothing away
http://www.cemanet.org
!
CAUTION
KEEP HANDS AWAY
WHILE CONVEYOR IS RUNNING
WARNING
DRIVE CHAIN AND
SPROCKETS CAN
SEVER AND CRUSH
DO NOT RUN WITH
GUARD REMOVED
!
DANGER
KEEP HANDS,FEET, HAIR
AND LOOSE CLOTHING
AWA Y WHEN CONVEYOR
IS RUNNING
WARNING
TO PREVENT SERIOUS INJUR Y
NEVER START CONVEYOR UNTIL PERSONNEL ARE CLEAR
NEVER RUN CONVEYOR WITH GUARDS OFF
NEVER ATTEMPT MAINENANCE OR REP A IR WHILE CONVEYOR IS RUNNING
NEVER PLACE HANDS BY BELT PULLEYS OR SPROCKETS WHILE CONVEYOR
IS RUNNING
NEVER ALLOW PERSONNEL TO REST OR WALK ON CONVEYOR
NEVER WEAR LOOSE FITTING CLOTHING, GLOVES, RINGS, ECT., WHICH COULD GET
CAUGHT IN RUNNING CONVEYOR
IT IS THE EMPLOYER’S RESPONSIBILITY TO IMPLEMENT THE
ABOVE AND TO COMPLY WITH O.S.H.A. REQUIREMENTS
THIS WARNING LABEL MUST NOT BE REMOVED
WARNING
!
CHR930010
Exposed conveyors
and moving parts can
cause severe injury
LOCK OUT POWER
before removing
cover or servicing
ALWAYS lock out power
before servicing.
ALWAYS keep hands, feet, hair
& loose clothing away.
ALWAYS read and follow
warning labels.
DO NOT run conveyor with
guard o󰀨.
WARNING
DO NOT RUN
CONVEYOR WITH
GUARD OFF
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4
INTRODUCTION
The management and employees of Titan Industries thank you for specifying Titan equipment. This manual will give
you the basic information to install and maintain your equipment. If special circumstances or questions come up
call Titan at 920-982-6600.
I. RECEIVING
Upon delivery of your Titan conveyor, check the packing slip or bill of lading accompanying the unit. If any
components are missing, contact Titan IMMEDIATELY with a description of the missing components along with
the conveyor serial number(s). The serial number is found on the serial plate normally positioned by the drive.
Check the unit(s) over carefully upon arrival for damage. If you nd any damage note it on the bill of lading.
YOU MUST also le a claim IMMEDIATELY with the carrier.
II. INSTALLATION
WEAR SAFETY GLASSES, SAFETY SHOES, AND GLOVES.
HAVE AREA AROUND INSTALLATION SITE CLEARED OF DEBRIS.
LOCKOUT POWER TO CONVEYOR(S) UNTIL START-UP.
LOOK OUT FOR SHARP EDGES WHILE HANDLING CONVEYOR COMPONENTS.
BE CAREFUL IN AND AROUND THE CONVEYOR(S) DURING INSTALLATION.
ALSO, BE AWARE OF OTHERS IN THE AREA.
ONLY ALLOW QUALIFIED PERSONNEL TO ASSEMBLE AND INSTALL CONVEYORS.
FRAME ASSEMBLY
If the frame and belt have been shipped "knocked down" use the following information to aid in assembly.
1. If the conveyor is not to be put into use immediately, oil the belt liberally and store along with the frame in a
dry location.
2. Layout a line on the oor to represent the centerline of the conveyor. As frame sections are bolted together make
sure they remain centered on the line.
3. Bolt together conveyor frames nger tight with the fasteners provided. Make sure that the tracks, which the belt
rides on, are lined up and level to ensure a smooth transition from one section to the next.
(Weld tracks and grind smooth for best results.)
NOTE: If several sections of frame are to be joined in a particular sequence, they will be factory
matched marked. See FIGURE 1.
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7/21
5
SUPPORT ASSEMBLY
Standard heavy duty supports are always shipped assembled. See FIGURE 2 for component breakdown.
IT IS THE CUSTOMERS RESPONSIBILITY TO LAG THE SUPPORTS TO THE FLOOR
AFTER THE FOLLOWING INSTALLATION PROCEDURES HAVE BEEN MET.
1. If supports have been provided bolt them to the frame. Generally there are tapped pads welded to frame sections
for the supports to bolt up to. See FIGURE 2.
FIGURE 1
CAUTION
!
FIGURE 2
TITAN CONVEYORS
CONVEYOR:
SECTION:
JOINT:
TITAN CONVEYORS
CONVEYOR:
SECTION:
JOINT:
J3247 J3247
1 2
1 1
NOTE! LOWER SECTION NUMBERS START
AT THE CONVEYOR INFEED.
HEAVY DUTY
SUPPORTS
TAPPED
PADS
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