Titan SF2841 Installation manual

18V CIRCULAR SAW SF2841
SAFETY AND OPERATING MANUAL
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18V CIRCULAR SAW SF2841
GUARANTEE
This product carries a Screwfix Direct Ltd guarantee of 12 months. If your product
develops a fault within this period, you should,in the first instance contact Screwfix
Direct Ltd on Freephone 0500 41 41 41. If the fault occurs within the first 12 months,
you may return the goods for a full refund or we will repair or replace the goods if
you prefer. When repair is not practical or identical goods are not available, alternative
goods of similar specification and quality will usually be provided but, failing this, you
will be offered a partial or full refund depending on the time period since purchase.
This guarantee specifically excludes losses caused due to:
- Fair wear and tear
- Misuse or abuse
- Lack of routine maintenance
- Failure of consumable items (such as batteries)
- Accidental damage
- Cosmetic damage
- Failure to follow manufacturer’s guidelines
- Loss of use of the goods
- Repairs attempted by anyone, unless authorised by Screwfix Direct Ltd.
This guarantee does not affect your statutory rights. This guarantee is only valid in the UK.
For further technical advice, spare parts or repair service (outside of guarantee) please
contact the customer helpline number on 0845 607 6380.
Congratulations on your purchase of a power tool from Screwfix Direct
Ltd. We want you to continue getting the best performance from it so this
handbook includes information on safety, handling and care. Please retain this
handbook in case you need to refer to any of the information in the future.
Your power tool comes with a 12-month guarantee,so should it develop
a fault within this period contact Screwfix Direct Ltd on Freephone 0500 41
41 41.
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SAFETY INSTRUCTIONS
WARNING! Read all instructions Failure to follow all instructions listed below
may result in electric shock, fire and/or serious injury. The term “power tool” in
all of the warnings listed below refers to your battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1. Work area
a. Keep work area clean and well lit. Cluttered and dark areas invite
accidents.
b. Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric
shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired
or under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal injury.
b. Use safety equipment. Always wear eye protection. Safety equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
c. Avoid accidental starting. Ensure the switch is in the off-position
before plugging in. Carrying power tools with your finger on the switch or
plugging in power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool
on. A wrench or a key left attached to a rotating part of the power tool may result
in personal injury.
e. Do not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpected situations.
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18V CIRCULAR SAW SF2841
f. Dress properly. Do not wear loose clothing or jewellery. Keep your
hair, clothing and gloves away from moving parts. Loose clothes, jewellery
or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and
collection facilities, ensure these are connected and properly used. Use
of these devices can reduce dust-related hazards.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at the rate for
which it was designed.
b. Do not use the power tool if the switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous and must
be repaired.
c. Disconnect the plug from the power source before making any
adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow
persons unfamiliar with the power tool or these instructions to operate
the power tool. Power tools are dangerous in the hands of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving
parts, breakage of parts and any other condition that may affect the
power tools operation. If damaged, have the power tool repaired before
use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc., in accordance with
these instructions and in the manner intended for the particular type of
power tool, taking into account the working conditions and the work
to be performed. Use of the power tool for operations different from intended
could result in a hazardous situation.
5. Battery tool use and care
a. Ensure the switch is in the off position before inserting battery
pack. Inserting the battery pack into power tools that have the switch on invites
accidents.
b. Recharge only with the charger specified by the manufacturer. A charger
that is suitable for one type of battery pack may create a risk of fire when used with
another battery pack.
c. Use power tools only with specifically designated battery packs. Use of
any other battery packs may create a risk of injury and fire.
d. When battery pack is not in use, keep it away from other metal objects
like paper clips, coins, keys, nails, screws, or other small metal objects
that can make a connection from one terminal to another. Shorting the
battery terminal together may cause burns or a fire.
e. Under abusive conditions, liquid may be ejected from the battery;
avoid contact. If contact accidentally occurs, flush with water. If liquid
contacts eyes, additionally seek medical help. Liquid ejected from the battery
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may cause irritation or burns.
6. Service
a. Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power tool
is maintained.
HEALTH ADVICE
WARNING! When drilling, sanding, sawing or grinding, dust particles will be
produced. In some instances, depending on the materials you are working with,
this dust can be particularly harmful to you (e.g. lead from old gloss paint).
You are advised to consider the risks associated with the materials you are working
with and to reduce the risk of exposure. You should:
- Work in a well-ventilated area.
-Work with approved safety equipment, such as those dust masks that are specially
designed to filter microscopic particles.
ADDITIONAL SAFETY INSTRUCTIONS FOR CORDLESS
CIRCULAR SAW
1.Always wear a dust mask.
2.Only use saw blades recommended in the specification.
3.Always wear hearing protection.
4.Do not use any abrasive wheels.
5.Always wear gloves when handling saw blades and rough material. Saw blades shall
be carried in a holder whenever practicable.
6.Your circular saw is a hand held tool, do not clamp your circular saw.
7.Before cutting, check the cutting line is free of nails, screws, etc.
8.Do not use saw blades which are deformed or cracked.
9.Do not use saw blades made of high speed steel.
10.Do not use saw blades which do not comply with the characteristics specified in
these instructions.
11.Do not stop the saw blade by lateral pressure on the disc.
12.Ensure that movable guards operate freely without jamming.
13.After long working periods external metal parts and accessories could be hot.
14.Remove the battery pack from the saw before carrying out adjustments, servicing or
maintenance.
15.Do not expose to rain or water.
16.Charger is for indoor use only.
17.Do not store the battery pack in temperatures over 40OC.
18.Always charge the battery pack between temperatures 0OC to 30OC. Ideal charging
temperature is 15OC-25OC.
19.Only use the charger and the battery pack provided, no others.
20.Avoid short circuit of the battery pack connections (screws & nails).
21.Do not incinerate or burn the battery pack, it may explode.
22.Do not charge a damaged battery pack.
23.Replace any damaged supply cords on your charger in an approved service centre.
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18V CIRCULAR SAW SF2841
24.Do not lock the movable guard in the open position.
25.Ensure that any retraction mechanism of the guard system operates correctly.
26.For circular saws: do not use saw blades the body of which is thicker or the set of
which is smaller than the thickness of the riving knife.
27.For circular saws for woodworking, the advice that if used in confined areas (e.g.
indoors), to either use a dust protection or a dust collection equipment.
a. Keep hands away from cutting area and the blade. Keep your second hand on
auxiliary handle or motor housing. If both hands are holding the saw, they can not be
cut by the blade.
b. Do not reach underneath the work piece. The guard cannot protect you from the
blade below the work piece.
c. Adjust the cutting depth to the thickness of the work piece. Less than a full
tooth of the blade teeth should be visible below the work piece.
d. Never hold piece being cut in your hands or across your leg. Secure the work
piece to a stable platform. It is important to support the work properly to minimize body
exposure, blade binding, or loss of control.
e. Hold power tool by insulated grip surfaces when performing an operation
where the cutting tool may contact hidden wiring or its own cord. Contact with
a “live” wire will also make exposed metal parts of the power tool “live” and shock the
operator.
f. When ripping always use a parallel guide or straight edge guide. This improves
the accuracy of cut and reduces the chance of blade binding.
g. Always use blades with correct size and shape of arbor holes. Blades that
do not match the mounting hardware of the saw will run eccentrically, causing loss of
control.
h. Never use damaged or incorrect blade washers or bolt. The blade washers
and bolt were specially designed for your saw, for optimum performance and safety of
operation.
Additional safety instructions for your circular saw causes and operator
prevention of kickback:
- Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing
and uncontrolled saw to lift up and out of the workpiece toward the operator.
- When the blade is pinched or bound tightly by the kerf closing down, the blade stalls
and the motor reaction drives the unit rapidly back toward the operator.
- If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the
blade can dig into the top surface of the wood causing the blade to climb out of the kerf
and jump back toward the operator.
Kickback is the result of saw misuse and / or incorrect operation procedures or conditions
and can be avoided by taking proper precautions as given below.
a) Maintain a firm grip with both hands on the saw and position your arms to
resist kickback forces. Position your body to either side of the blade, but not
in line with the blade. Kickback could cause the saw to jump backwards, but kickback
forces can be controlled by the operator, if propre precautions are taken.
b) When blade is binding, or when interrupting a cut for any reason, release
the trigger and hold the saw motionless in the material until the blade comes
to a complete stop. Never attempt to remove the saw from the wood or
pull the saw backward while the blade is in motion or kickback may occur.
Investigate and take corrective actions to eliminate the cause of blade binding.
c) When restarting a saw in the wordpiece, centre the saw blade in the kert
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and check that saw teeth are not engaged into the material. If saw blade is
binding, it may walk up or kickback from the wordpiece as the saw is restarted.
d) Support large panels to minimise the risk of blade pinching and kickback.
Large panels tend to sag under their own weight. Supports must be placed under the
panel on both sides, near the line of cut and near the edge of the panel.
e) Do not use dull or damaged blades. Unsharpened or improperly set blades
produce narrow kerf causing excessive friction, blade binding and kickback.
f) Blade depth and bevel adjusting locking levers must be tight and secure
before making cut. If blade adjustment shifts while cutting, it may cause binding and
kickback.
g) Use extra caution when making a “plunge cut” into existing walls or other
blind areas. The protruding blade may cut objects that can cause kickback.
Additional safety instructions for your circular saw with inner pendulum
guard
a)Check lower guard for proper closing before each use. Do not operate the
saw if lower guard does not move freely and close instantly. Never clamp or
tie the lower guard into the open position. If saw is accidentally dropped, lower
guard may be bent. Raise the lower guard with the retracting handle and make sure it
moves freely and does not touch the blade or any other part, in all angles and depths
of cut.
Note: Alternate working may be substituted for “retracting handle”.
b)Check the operation of the lower guard spring. If the guard and the spring
are not operation properly, they must be serviced before use.
Lower guard may operate sluggishly due to damaged parts, gummy deposits, or a
built-up of debris.
c)Lower guard should be retracted manually only for special cuts such as
“plunge cuts” and “compound cuts”. Raise lower guard by retracting handle
and as soon as blade enters the material, the lower guard must be released.
For all other sawing, the lower guard should operate automatically.
Note: Alternate working may be substituted for “retracting handle”.
d)Always observe that the lower guard is covering the blade before placing
saw down on bench or floor. An unprotected, coasting blade will cause the saw to
walk backwards, cutting whatever is in its path. Be aware of the time it takes for the
blade to stop after switch is released.
POCKET CUTTING
Pocket cutting (soft materials only) This operation requires much skill with a saw and
must only be carried out by a competent person.
WARNING: the blade teeth are exposed during this operation so proceed with
extreme caution.
a. Clearly mark the area to be cut.
b. Set the depth of cut on the saw.
c. Position the saw over the marked area with the front edge of the base plate resting on
the work surface and cutting guide aligned with marked line on work-piece (See Dia6).
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18V CIRCULAR SAW SF2841
d. Ensure the blade is not touching but is close to the work surface. The moving lower
guard must be rotated open by using lever (10).
e. Switch the saw on and gently swing the blade down into the material but maintain
a pivoting force on the front edge of the base. The moving lower guard can now be
released for normal action of the guard.
SYMBOLS
Read the manual Warning Wear gloves
Wear dust mask,eye & ear protection
Conforms to relevant safety standards
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1. LOCK-OFF BUTTON
2. ON/OFF SWITCH
3. DEPTH OF CUT SCALE
4. HEX KEY
5. DEPTH OF CUT LOCK BUTTON
6. SPINDLE LOCK BUTTON
7. MAIN HANDLE
8. BATTERY PACK
9. DUST EXTRACTION OUTLET
12
3
6
4 5
2021
22
19
18
17
16
15
7
8
9
10
11
14 13 12
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18V CIRCULAR SAW SF2841
10. LOWER GUARD LEVER
11. SAW BLADE
12. BASE PLATE
13. BLADE BOLT
14. OUTER FLANGE
15. PARALLEL GUIDE
16. PARALLEL GUIDE LOCK BUTTON
17. BASE PLATE BEVEL LOCK BUTTON
18. BASE PLATE ANGLE SCALE
19. FRONT HANDLE
20. CHARGER
21. CHARGED INDICATOR LIGHT (GREEN)
22. CHARGING INDICATOR LIGHT (RED)
TECHNICAL DATA
Voltage rating: 18V
Battery cell: 15X1.2V
No load speed: 3300min-1
Bevel capacity: 0-50º
Blade size: Ø140mm
Bore size: Ø10mm
Maximum cutting capacity:
Cutting capacity at 90º: 41.5mm
Cutting capacity at 45º: 30mm
Normal charging time: 1 hour
Battery capacity: 1.5Ah
Charger input data: 230V~50Hz
Weight: 3.43kg
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ACCESSORIES
1hr charger 1pc
1.5Ah Ni-cd battery pack 1pc
Hex key 1pc
Saw blade 1pc
Ruler 1pc
Dust extraction outlet 1pc
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18V CIRCULAR SAW SF2841
OPERATION INSTRUCTIONS
Note: Before using the tool, read the instruction
book carefully.
1. Before using your cordless circular saw
Your battery pack is UNCHARGED and you must
charge once before use. Your battery pack will
not be fully charged until you have performed
several charge and discharge operations by
charging & working with your saw. After this
your battery pack performance will improve.
Warning: The charger and battery pack are
specifically designed to work together so
do not attempt to use any other devices. Never
insert or allow metallic objects into your charger
or battery pack connections because an electrical
failure and hazard will occur.
2. How to charge your battery pack
Connect the battery charger to the power supply
and the green light (21) will illuminate . Then,
fully insert the battery pack into the charger to
make the connections and the red light (22)
will illuminate to show charging has started
. A discharged battery at normal ambient
temperature will take approximately 1 hour to
reach full charge. When charging is completed
the green light (21) will illuminate to indicate end
of charge (See fig2).
Note:
Green Light = power on
Red Light = charging
Battery Pack Inserted +Green Light =
Charging Completed
The battery pack can then be removed for use in
your saw. The charger timer circuit and battery
pack temperature safety cutout device prevents
overcharging of your battery pack.
Warning: After long usage the battery
will become hot, let the hot battery
cool down for 1 hour before recharging.
Fig 2
21
22
20
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Fig 3
3. To remove or install battery pack
Locate latches on side of battery pack and
depress both sides to release battery pack from
your saw. Remove battery pack from your saw.
After recharge insert the battery pack into saw’s
battery port. A simple push and slight pressure
will be sufficient.
4. Safety on/off switch
Your switch is locked off to prevent accidental
starting. Depress lock off button (1) then on/off
switch (2) and release lock off button (1). Your
switch is now on. To switch off just release the on/
off switch (See fig3).
5. Changing a saw blade
Loosen the locking lever (5) and raise the saw
body away from the base plate. Take out the Hex
key (4). Press the spindle lock button (6) and use
the hex key provided to remove the bolt and outer
flange. Rotate lower guard counter-clockwise and
hold open using the lever (10) while changing the
saw blade. Ensure the blade bore is located on
the inner flange and the blade direction arrow
points in the same direction as the upper guard
arrow. Check that the blade surface and flanges
are clean. Press the spindle lock again and re-fit
the outer flange over the spindle flats, bolt with
1/4 turn more than finger tight. Check the blade is
securely clamped (See fig4).
Warning: Blade teeth are very sharp. If
blade has been used recently it will be hot.
Wear gloves when changing saw blades. For best
cutting results ensure you use a saw blade suited
to the material and cut quality you need. Ensure
the blade is suitable for the rated speed of the
tool. Only use the correct size TCT blades in this
tool.
6. Depth of cut adjustment
Loosen the locking button (5) and raise the saw
body away from the base plate. Set the depth of
cut using the scale provides (3) and lock the lever.
Always add 1/8” (3mm) to your depth of cut so
the blade can cut through the material. (See fig5)
7. Base plate
Adjusting the angle of the base plate (12) enables
bevel cutting. The base plate must always be held
firmly against the material being cut to reduce
Fig 4
Fig 5
12
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18V CIRCULAR SAW SF2841
saw vibration, blade jumping or blade breakage.
8. Base plate angle adjustment
Loosen the base plate bevel lock knob (17) and
rotate the base plate (12) to set the bevel angle
using the base plate angle scale (18). Then clamp
the base plate (12) in position using the lock
knobs (17) (See fig6). Finally, check the angle and
ensure the base plate is firmly clamped. The angle
markings on the angle scale are accurate for most
general purposes but it is recommended, for
accurate work, to set the angle with a protractor
and make a test cut on other material. Do not use
the depth of cut scale when making bevel cuts
due to possible inaccuracy.
9. Parallel guide adjustment
Used for making cuts parallel to a work-piece
edge at a chosen distance. Slide the parallel guide
arm through both fixtures to achieve the required
cutting distance and tighten screw to lock into
position (See fig7). Can be used from both sides
of the base plate. The cutting distance is shown
on the scale by the 0O or 45O cutting guide marks.
Always make a trial cut to check the setting.
10. Dust extraction outlet
To remove sawdust, connect a suitable external
dust extraction device (e.g. vacuum cleaner)
to the dust extraction outlet (9) using a flexible
hose connection. Ensure the hose connection is
secure.
11. Disposal of an exhausted battery pack
To preserve natural resources, please recycle
or dispose of the battery pack properly.
This battery pack contains nickel-cadmium
batteries. Consult your local waste authority for
information regarding available recycling and/or
disposal options. Discharge your battery pack
by operating your saw, then remove the battery
pack from the saw housing and cover the battery
pack connections with heavy duty adhesive tape
to prevent short circuit and energy discharge.
Do not attempt to open or remove any of the
components.
Fig 6
Fig 7
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WORKING HINTS FOR YOUR
CIRCULAR SAW
a) If your power tool becomes too hot, run your
circular saw no load for 2-3 minutes to cool
the motor. Avoid prolonged usage at very low
speeds.
b) Always use a blade suited to the material and
material thickness to be cut. The quality of cut will
improve as the number of blade teeth increase.
c) Always ensure the work-piece is firmly held or
clamped to prevent movement.
d) Support large panels close to the cut line. Any
movement of the material may affect the quality
of the cut.
e) The blade cuts on the upward stroke and may
chip the uppermost surface or edges of your work
piece. When cutting, ensure your uppermost
surface is a non-visible surface when your work
is finished. Feeding too fast significantly reduces
the performance of the machine and shortens
the life of the saw blade. Always face the good
side of the work-piece down, to ensure minimum
splintering. Only use sharp saw blades of the
correct type.
FREQUENTLY ASKED QUESTIONS
1. Why does the saw not turn on when you
press the switch?
The safety on/off switch (2) is locked and you
must depress the button (1) first (See fig3).
2. The saw rotates slow. Why?
If the battery is not fully charged, recharge the
battery with the supplied battery charger.
Note: Do not charge the battery with a different
charger. Charge battery pack only with the charger
provided.
3. I cannot fit the battery into the battery
charger. Why?
The battery can be inserted into the charger only
in one direction. Turn the battery around until it
can be inserted into the slot, the red LED light
should turn on when the battery is charging (See
fig2).
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18V CIRCULAR SAW SF2841
4. Reasons for different charging times.
Your charge time can be affected by many reasons
- which are not defects in your product. If the
battery pack is only partly discharged it may be
re-charged in less than 1 hour. If the battery pack
and ambient temperature are very cold then re-
charging may take 1 to 1 1/2 hours. If the battery
pack is very hot it will not re-charge because the
internal temperature safety cut-out will prevent it.
If hot you must remove your battery pack from
the charger and allow your battery pack to cool
first to ambient temperature and then recharging
can be started. If you charge a second battery pack
immediately after the first then the charger can
be over-heated. Always allow at least 15 minutes
rest between battery pack charging.
5. Reasons for different battery pack
working times
Charging time problems, as above, and having
not used a battery pack for a prolonged time will
reduce the battery pack working time. This can
be corrected after several charge and discharge
cycles by charging & working with your saw.
Do not re-charge your battery pack below 2OC
(36OF) and above 35OC (95OF), as this will affect
performance.
ENVIRONMENTAL PROTECTION
Waste electrical products should not be
disposed of with household waste. Please
recycle where facilities exist. Check with
your Local Authority or retailer for recycling
advice.
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PLUG FITTING
The fuse in the main plug of your power tool
should always be replaced with one of identical
rating.
Check the voltage given on your power tool
matches the supply voltage.
The power tool is supplied with a fitted plug,
however if you should need to fit a new plug
follows the instruction below.
IMPORTANT
The wire in the mains lead are coloured in
accordance with the following code:
Blue ---Neutral
Brown ---Live
The wire that is coloured blue must be connected
to the terminal that is marked with the letter N. The
wire that is coloured brown must be connected
to the terminal that is marked with the letter L.
A 13AMP (BS1363 or BS1363/A) plug must be
used and a 3 AMP fuse must be fitted.
3 AMP
FUSE
BROWN
L (LIVE)
BLUE
N (NEUTRAL)
OUTER
SLEEVE CABLE GRIP
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18V CIRCULAR SAW SF2841
Declaration of Conformity
We, Importer
Screwfix Direct Ltd
Mead Avenue
Houndstone Business Park
Yeovil
BA 22 8RT
Declare that the product
18V CIRCULAR SAW
SF2841
Complies with the essential health and safety requirements of the following directives:
89/336/EEC, 93/68/EEC – EMC Directive.
73/23/EEC, 93/68/EEC – Low Voltage Directive.
98/37/EC – Machinery Directive.
Standards and technical specifications referred to:
EN 60745-1: 2003/A1: 2003
EN 60745-2-5: 2003
EN 61000-3-2: 2000
EN 61000-3-3: 1995/A1: 2001
EN 55014-1: 2000/A1: 2001/A2: 2002
EN 55014-2: 1997/A1: 2001
EN 60335-1: 1994/A11: 1995/A12, A1: 1996/A13, A14: 1998/A15, A2: 2000/A16: 2001
EN 60335-2-29: 1996/A11: 1997
Authorised Signatory
Date: 15/04/06
Signature:
Name: Peter Harries
Screwfix Direct Ltd
Quality Manager
2006
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